Electric power intensive bus duct copper bar automatic cutting and adhesive tape wrapping machine
By designing an automatic copper busbar cutting and tape wrapping machine for power-intensive busbar trunking, and using a motor drive system to achieve automatic positioning of the copper busbar and uniform winding of insulating tape, the problems of low efficiency and poor precision of traditional manual operation are solved, thereby improving the operating efficiency and safety of the busbar trunking system.
Patent Information
- Application Number
- CN202422821026.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Traditional copper busbar cutting and insulation tape wrapping operations are inefficient, inaccurate, and pose safety hazards. Uneven manual operation also affects the operating efficiency and safety of the busbar system.
An automatic cutting and wrapping machine for copper busbars in power-intensive busbar systems was designed. It employs multiple motors, reducers, and a transmission system to achieve automatic positioning of the copper busbars and uniform winding of insulating tape. The motor drives the drive wheel to rotate the disc, ensuring uniform winding of the tape and cutting at the designated position.
The automated winding of copper busbar insulation tape has been achieved, which has improved production efficiency and winding accuracy, reduced safety hazards, and ensured the operational stability and safety of the busbar system.
Smart Images
Figure CN223770881U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power equipment and automated processing technology, and in particular to an automatic cutting and tape wrapping machine for copper busbars in power-intensive busbar trunking. Background Technology
[0002] In power engineering, high-density busbar trunking is an important power transmission device, and the processing quality of its copper busbars directly affects the operating efficiency and safety of the entire power system. Traditional copper busbar cutting and insulating tape wrapping are mostly done manually, which has problems such as low efficiency, poor accuracy, and significant safety hazards. Wrapping insulating tape around the copper busbar ends of power busbar trunking is one of the important steps in the manufacturing process of busbar trunking systems. However, currently, the copper busbars need to be wrapped with insulating tape manually, and the positions for wrapping the insulating tape need to be marked manually or manually using tooling positioning marks. Then, the tape needs to be applied manually and wrapped manually. At the same time, the wrapping of the insulating tape is uneven. To address this, an automatic cutting and tape wrapping machine for high-density busbar trunking is proposed. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automatic cutting and tape wrapping machine for copper busbars in power-intensive busbar systems.
[0004] To achieve the above objectives, this utility model adopts the following technical solution: an automatic cutting and tape wrapping machine for copper busbars in power-intensive applications, comprising a workbench, a housing, and bolts. A fixing frame is installed on one side of the workbench, and a motor is mounted on the fixing frame. The motor is fixed to the workbench by bolts. A reducer is fixed on the workbench. The shaft of the motor is aligned and connected to the input shaft of the reducer, and the output shaft of the reducer is aligned and connected to a rotating shaft. A fixing block is installed on the side of the rotating shaft away from the reducer. The side of the fixing block away from the rotating shaft is mounted on the workbench. A support block is slidably connected to the rotating shaft. A support plate is installed on the side of the support block away from the rotating shaft. A fixing frame is fixedly installed on the top of the support plate. A second motor is provided at one end. A second fixed frame is fixed to the second fixed frame by bolts. A reducer is fixed on the second fixed frame. The shaft of the second motor is aligned and connected to the input shaft of the reducer. The output shaft of the reducer is aligned and connected to the second rotating shaft. A second fixed block is installed on the side of the second rotating shaft away from the reducer. The side of the second fixed block away from the second rotating shaft is installed on a first support plate. A first slider is slidably connected to the second rotating shaft. A first fixed plate and a second fixed plate are fixedly installed on both sides of the first slider. A fixed column is provided between the first fixed plate and the second fixed plate. A moving groove is provided in the middle of the first support plate. The fixed column is located in the moving groove. A guide rail is installed on one side of the first support plate. A second slider is installed on the side of the first fixed plate close to the first support plate. The second slider is slidably connected to the guide rail.
[0005] As a further description of the above technical solution:
[0006] A fixing frame three is installed inside the outer casing. The fixing frame three is fixed to the outer casing by bolts. A motor three is installed on the fixing frame three. The motor three is fixed to the fixing frame three by bolts. A rotating shaft three is fixedly connected to the output end of the motor three. The rotating shaft three passes through and is rotatably connected to the fixing frame three. A driving wheel is fixedly connected to the outside of the rotating shaft three. A limit block two is installed on the outer casing. A driven wheel one is fixedly installed on the limit block two. There are three sets of driven wheels one. A belt is provided between the driving wheel and the driven wheel one. A driven wheel two is meshed with the driven wheel one. A disc is fixedly installed on the side of the driven wheel two away from the driven wheel one. A rotating wheel is slidably connected to the disc. A limit block one is installed on the side of the rotating wheel away from the disc. The side of the limit block one away from the rotating wheel is installed on the outer casing.
[0007] As a further description of the above technical solution:
[0008] A limiting post is fixedly installed on the side of the disc away from the driven wheel 2. The limiting post passes through and is fixedly connected to the outer shell. A support plate 4 is fixedly installed on the side of the limiting post away from the disc. A sliding groove is installed on one side of the outer shell. A slider 3 slides on the sliding groove. A cylinder and a limiting block 3 are installed on one side of the support plate 4. An L-shaped block is provided on the slider 3. A cutter is fixedly installed at the bottom of the L-shaped block.
[0009] As a further description of the above technical solution:
[0010] A support base is provided on the workbench. A support column is provided on the side of the support base away from the motor. A support plate is installed on the side of the support column away from the support base. A cylinder is provided in the middle of the support plate. The cylinder is fixed to the support plate. A support plate is fixedly installed on the output end of the cylinder. A sliding rod is installed on both sides of the bottom of the support plate. The sliding rod passes through and is slidably connected to the support plate.
[0011] As a further description of the above technical solution:
[0012] The L-shaped block is provided with a second sliding rod, which is slidably connected to the L-shaped block. A spring is installed on the outer side of the second sliding rod, and a square block is installed on the side of the spring away from the L-shaped block.
[0013] As a further description of the above technical solution:
[0014] The slider 1, motor 2, fixed frame 2, rotating shaft 2, slider 2, guide rail, and fixed block 2 are all provided in two sets.
[0015] As a further description of the above technical solution:
[0016] The workbench is equipped with legs at its bottom.
[0017] This utility model has the following beneficial effects:
[0018] 1. In this utility model, the copper busbar is wound by a positioning mechanism, and then the motor is started to make the disc carrying the insulating tape rotate automatically around the copper busbar. At the same time, the number of turns of the insulating tape is controlled. By starting the motor, the driving wheel, belt, driven wheel one, and driven wheel two are rotated in sequence, which in turn drives the disc to rotate, thereby driving the support plate four to rotate around the copper busbar, so that the insulating tape on the support plate four is evenly wound on the copper busbar. At the same time, the standard position of the copper busbar and the arbitrary width of the copper busbar are set by external settings, and the insulating tape is cut. Attached Figure Description
[0019] Figure 1 This utility model presents a structural schematic diagram of an automatic cutting and tape wrapping machine for copper busbars in power-intensive applications. Figure 1 ;
[0020] Figure 2 This utility model presents a structural schematic diagram of an automatic cutting and tape wrapping machine for copper busbars in power-intensive applications. Figure 2 ;
[0021] Figure 3 A partial structural diagram of an automatic cutting and tape wrapping machine for power-intensive busbar copper busbars proposed in this utility model. Figure 1 ;
[0022] Figure 4 A partial structural diagram of an automatic cutting and tape wrapping machine for power-intensive busbar copper busbars proposed in this utility model. Figure 2 ;
[0023] Figure 5 for Figure 2 Enlarged view of point A in the middle.
[0024] Legend:
[0025] 1. Foot column; 2. Workbench; 3. Fixing frame one; 4. Motor one; 5. Rotating shaft one; 6. Fixing block one; 7. Support block; 8. Support plate one; 9. Fixing plate one; 10. Fixing plate two; 11. Slider one; 12. Motor two; 13. Fixing frame two; 14. Rotating shaft two; 15. Support base; 16. Support column; 17. Support plate two; 18. Slide rod one; 19. Cylinder; 20. Support plate three; 21. Slider two; 22. Guide rail; 23. Housing; 24. Limiting block one; 2 5. Rotating wheel; 26. Driven wheel two; 27. Disc; 28. Fixing frame three; 29. Motor three; 30. Rotating shaft three; 31. Driving wheel; 32. Driven wheel one; 33. Belt; 34. Limiting block two; 35. Limiting post; 36. Support plate four; 37. Slide groove; 38. Slider three; 39. Cylinder; 40. Limiting block three; 41. L-shaped block; 42. Spring; 43. Slide rod two; 44. Square block; 45. Cutter; 46. Fixing block two; 47. Fixing post; 48. Moving groove. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Reference Figures 1-4This utility model provides an embodiment of an automatic cutting and tape wrapping machine for copper busbars in power-intensive systems. The machine includes a workbench 2, a housing 23, and bolts. A mounting bracket 3 is installed on one side of the workbench 2. A motor 4 is mounted on the mounting bracket 3 and fixed to the workbench 2 by bolts. A reducer is fixed on the workbench 2. The shaft of the motor 4 is aligned and connected to the input shaft of the reducer, and the output shaft of the reducer is aligned and connected to a rotating shaft 5. A fixing block 6 is installed on the side of the rotating shaft 5 away from the reducer. The side of the fixing block 6 away from the rotating shaft 5 is mounted on the workbench 2. A support block 7 is slidably connected to the rotating shaft 5. A support plate 8 is installed on the side of the support block 7 away from the rotating shaft 5. A second mounting bracket 13 is fixedly installed on the top of the support plate 8. A second motor 12 is mounted on the top of the second mounting bracket 13. The motor 12 is bolted to the fixed frame 13, which is fixed with a reducer. The shaft of the motor 12 is aligned with and connected to the input shaft of the reducer. The output shaft of the reducer is aligned with and connected to the rotating shaft 14. A fixed block 46 is installed on the side of the rotating shaft 14 away from the reducer. The side of the fixed block 46 away from the rotating shaft 14 is installed on the support plate 8. A slider 11 is slidably connected to the rotating shaft 14. Fixed plates 9 and 10 are fixedly installed on both sides of the slider 11. A fixed post 47 is provided between the fixed plates 9 and 10. A moving groove 48 is provided in the middle of the support plate 8. The fixed post 47 is located in the moving groove 48. A guide rail 22 is installed on one side of the support plate 8. A slider 21 is installed on the side of the fixed plate 9 near the support plate 8. The slider 21 is slidably connected to the guide rail 22.
[0028] A mounting bracket 28 is installed inside the outer casing 23. The mounting bracket 28 is fixed to the outer casing 23 by bolts. A motor 29 is mounted on the mounting bracket 28 and is fixed to the mounting bracket 28 by bolts. A rotating shaft 30 is fixedly connected to the output end of the motor 29. The rotating shaft 30 passes through and is rotatably connected to the mounting bracket 28. A drive wheel 31 is fixedly connected to the outside of the rotating shaft 30. A limit block 34 is installed on the outer casing 23. A driven wheel 32 is fixedly installed on the limit block 34. The driven wheel 32 has three sets: the drive wheel 31 and the driven wheel 32. A belt 33 is provided between 32. Driven wheel 22 is meshed with driven wheel 26. A disc 27 is fixedly installed on the side of driven wheel 26 away from driven wheel 32. A rotating wheel 25 is slidably connected to the disc 27. A limit block 24 is installed on the side of the rotating wheel 25 away from the disc 27. The side of the limit block 24 away from the rotating wheel 25 is installed on the outer shell 23. A limit post 35 is fixedly installed on the side of the disc 27 away from driven wheel 26. The limit post 35 passes through and is fixedly connected to the outer shell 23. A support plate 36 is fixedly installed on the side of the limit post 35 away from the disc 27. A slide groove 37 is installed on one side of the outer casing 23, and a slider 38 slides on the slide groove 37. A cylinder 39 and a limit block 30 are installed on one side of the support plate 46. An L-shaped block 41 is set on the slider 38, and a cutter 45 is fixedly installed at the bottom of the L-shaped block 41. A support base 15 is set on the worktable 2. A support column 16 is set on the side of the support base 15 away from the motor 2 12. A support plate 2 17 is installed on the side of the support column 16 away from the support base 15. A cylinder 19 is set in the middle of the support plate 2 17 and is fixed to the support plate 2 17 by bolts. The output end of the cylinder 19 is fixed. A support plate 20 is fixedly installed. Slide rods 18 are installed on both sides of the bottom of the support plate 20. Slide rods 18 pass through and are slidably connected to the support plate 2 17. Slide rods 2 43 are provided on the L-shaped block 41. Slide rods 2 43 pass through and are slidably connected to the L-shaped block 41. Spring 42 is installed on the outside of slide rods 2 43. A block 44 is installed on the side of spring 42 away from L-shaped block 41. Two sets of slider 1 11, motor 2 12, fixed frame 2 13, rotating shaft 2 14, slider 2 21, guide rail 22, and fixed block 2 46 are all provided. The bottom of the worktable 2 is provided with a foot column 1.
[0029] Working principle: First, start motor 212. Motor 212 drives shaft 214 to rotate via reducer, which in turn moves fixed plate 9 and fixed plate 210 on slider 11 to the appropriate position. Then, place the copper busbar on support plate 320. Start cylinder 19. Cylinder 19 moves support plate 320 to the appropriate position, which in turn moves the copper busbar to the appropriate position. Then, place insulating tape on cylinder 39. Simultaneously, start the external control to make slider 38 slide on the groove 37 to the appropriate position of the copper busbar, thus sticking the insulating tape to the copper busbar. After sticking, start motor 329. Motor 329 drives drive wheel 31 to rotate via shaft 30. Drive wheel 31 then drives driven wheel 31 to rotate in sequence. Wheel 1 (32), belt 33, driven wheel 2 (26), and disc 27 rotate, thereby driving the insulating tape to wrap around the copper busbar. At the same time, the number of turns of the insulating tape is controlled by an external setting to ensure that the insulating tape is evenly wrapped around the copper busbar. The standard position of the tape on the copper busbar and the arbitrary width of the tape wrapping are also set by an external setting. After the wrapping is completed, the external control starts the slider 3 (38) to bring the cutter 45 on the L-shaped block 41 closer to the copper busbar. Since the position of the copper busbar remains unchanged, the copper busbar moves against the block 44, causing the slider 2 (43) on the block 44 to slide within the L-shaped block 41, thereby driving the cutter 45 to approach the insulating tape and cut the insulating tape. Finally, the wrapped copper busbar is removed for the next process.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A power-intensive bus duct copper bar automatic cutting rubber belt machine, comprising a workbench (2), a shell (23), a speed reducer, a bolt, characterized in that: The workbench (2) one side is mounted with fixed frame one (3), the fixed frame one (3) is provided with motor one (4), the motor one (4) is fixed on workbench (2) by bolt, the workbench (2) is fixed with speed reducer, the shaft of motor one (4) is aligned with the input shaft of speed reducer and is connected, the output shaft of speed reducer is aligned with the shaft of rotation one (5) and is connected, the shaft of rotation one (5) is installed with fixed block one (6) away from the one side of speed reducer, the fixed block one (6) is installed on workbench (2) away from the one side of shaft of rotation one (5), the shaft of rotation one (5) is slidably connected with support block (7), the support block (7) is installed with support plate one (8) away from the one side of shaft of rotation one (5), the support plate one (8) top end fixed mounting has fixed frame two (13), the fixed frame two (13) top end is provided with motor two (12), the fixed frame two (13) is fixed on fixed frame two (13) by bolt, the fixed frame two (13) is fixed with speed reducer, the shaft of motor two (12) is aligned with the input shaft of speed reducer and is connected, the output shaft of speed reducer is aligned with the shaft of rotation two (14) and is connected, the shaft of rotation two (14) is installed with fixed block two (46) away from the one side of speed reducer, the fixed block two (46) is installed on support plate one (8) away from the one side of shaft of rotation two (14), the shaft of rotation two (14) is slidably connected with sliding block one (11), the sliding block one (11) both sides fixed mounting has fixed plate one (9) and fixed plate two (10), the fixed plate one (9) and fixed plate two (10) between being provided with fixed column (47), the support plate one (8) middle part is provided with movement groove (48), the fixed column (47) is located in movement groove (48), the support plate one (8) one side is installed with guide rail (22), the fixed plate one (9) is installed with sliding block two (21) near the one side of support plate one (8), the sliding block two (21) is slidably connected on guide rail (22).
2. The power-intensive bus duct copper bar automatic cutting and wrapping tape machine according to claim 1, characterized in that: The shell (23) is provided with a fixed frame three (28), the fixed frame three (28) is fixed on the shell (23) by bolts, the fixed frame three (28) is provided with a motor three (29), the motor three (29) is fixed on the fixed frame three (28) by bolts, the output end of the motor three (29) is fixedly connected with a rotating shaft three (30), the rotating shaft three (30) penetrates and is rotatably connected to the fixed frame three (28), the outer side of the rotating shaft three (30) is fixedly connected with a driving wheel (31), the shell (23) is provided with a limiting block two (34), the limiting block two (34) is fixedly provided with a driven wheel one (32), the driven wheel one (32) is provided with three groups, the driving wheel (31) and the driven wheel one (32) are provided with a belt (33), the driven wheel one (32) is engagedly connected with a driven wheel two (26), the driven wheel two (26) is fixedly provided with a disc (27) away from one side of the driven wheel one (32), the disc (27) is slidably connected with a rotating wheel (25), the rotating wheel (25) is provided with a limiting block one (24) away from one side of the disc (27), the limiting block one (24) is installed on the shell (23) away from one side of the rotating wheel (25).
3. The power-intensive bus duct copper bar automatic cutting and taping machine according to claim 2, characterized in that: The disc (27) is fixedly provided with a limiting column (35) away from one side of the driven wheel two (26), the limiting column (35) penetrates and is fixedly connected to the shell (23), the limiting column (35) is fixedly provided with a supporting plate four (36) away from one side of the disc (27), one side of the shell (23) is provided with a sliding groove (37), the sliding groove (37) is slidably provided with a sliding block three (38), one side of the supporting plate four (36) is provided with a cylinder (39) and a limiting block three (40), the sliding block three (38) is provided with an L-shaped block (41), the L-shaped block (41) is fixedly provided with a cutter (45) at the bottom.
4. The power-intensive bus duct copper bar automatic cutting and wrapping tape machine according to claim 1, characterized in that: The workbench (2) is provided with a supporting seat (15), the supporting seat (15) is provided with a supporting column (16) away from one side of the motor two (12), the supporting column (16) is provided with a supporting plate two (17) away from one side of the supporting seat (15), the supporting plate two (17) is provided with a pneumatic cylinder (19) in the middle, the pneumatic cylinder (19) is fixed on the supporting plate two (17) by bolts, the output end of the pneumatic cylinder (19) is fixedly provided with a supporting plate three (20), the supporting plate three (20) is provided with a sliding rod one (18) on both sides of the bottom, the sliding rod one (18) penetrates and slidably connects in the supporting plate two (17).
5. The power-intensive bus duct copper bar automatic cutting and wrapping tape machine according to claim 3, characterized in that: The L-shaped block (41) is provided with a sliding rod two (43), the sliding rod two (43) penetrates and slidably connects to the L-shaped block (41), the outer side of the sliding rod two (43) is provided with a spring (42), the spring (42) is provided with a square block (44) away from one side of the L-shaped block (41).
6. The power-intensive bus duct copper bar automatic cutting and wrapping tape machine according to claim 1, characterized in that: The sliding block one (11), the motor two (12), the fixed frame two (13), the rotating shaft two (14), the sliding block two (21), the guide rail (22) and the fixed block two (46) are all provided with two groups.
7. The power-intensive bus duct copper bar automatic cutting and wrapping tape machine according to claim 1, characterized in that: The bottom of the workbench (2) is provided with a foot column (1).