Rotor detection dustproof ring pressing machine

Abstract

The utility model relates to the field of rotor production, in particular to a rotor detection dustproof ring pressing machine which comprises a first sliding table module. The device further comprises a synchronous belt and a third sliding table module, the synchronous belt is arranged at the lower end of the front end of the first sliding table module, the third sliding table module is arranged at the upper end of the synchronous belt, and a fourth motor is installed at the front end of the third sliding table module. According to the utility model, the first sliding table module, the synchronous belt and the third sliding table module cooperate with the second cylinder and the second clamping jaw to move the rotor, and the third cylinder cooperates with the pressure sensor and the third optical fiber correlation device to detect the adhesive force of the rotor. The problems that most of existing rotor detecting and dustproof ring pressing machines are provided with intermittent movable table tops and dustproof ring pressing devices, after glue is added to a rotor for bonding and drying, the rotor mostly needs to be detached and moved to a detecting device to detect the adhesive force of the glue, the interval time of dustproof ring pressing is long, and the working efficiency is high are solved. And the use efficiency of the rotor detection dustproof ring pressing machine is reduced.

Description

Technical Field

[0001] This utility model relates to the field of rotor manufacturing, and in particular to a rotor testing and dustproof ring pressing machine. Background Technology

[0002] Electric motors are important power components in various mechanical structures, capable of converting electrical energy into kinetic energy. Electric motors are divided into brushless and brushed types. The core structure of an electric motor is the rotor, which receives current to generate a magnetic field and rotates in conjunction with magnets. Electric motors require winding and bonding before installing dust rings to protect the rotor and reduce the possibility of damage.

[0003] Most existing rotor testing and dust ring pressing machines are equipped with intermittent moving tables and dust ring pressing devices. After the brushless motor rotor is glued and dried, it is usually necessary to remove the rotor, move it to the testing device to test the glue adhesion, and then transport it to the dust ring pressing device. The interval is long, which leads to a decrease in the efficiency of the rotor testing and dust ring pressing machine.

[0004] Therefore, addressing the issue that most existing rotor testing and dust ring pressing machines are equipped with intermittent moving tables and dust ring pressing devices, requiring the rotor to be unloaded, moved to a testing device to check the adhesive strength, and then transported to the dust ring pressing device, resulting in long intervals and reduced efficiency, a new rotor testing and dust ring pressing machine can be designed. This new machine transports the glued and dried rotor to a third sliding table module via a first sliding table module and a synchronous belt. A fourth motor, the third sliding table module, and a second cylinder drive a second gripper to move, gripping the transported rotor. A pressure sensor, in conjunction with a third cylinder, detects the adhesive strength of the glued rotor, and a third fiber optic transmitter detects the rotor's position and shape. Utility Model Content

[0005] To overcome the problem that most existing rotor testing and dust ring pressing machines are equipped with intermittent moving tables and dust ring pressing devices, after the brushless motor rotor is glued, dried, and then the rotor needs to be removed and moved to the testing device to test the glue adhesion, and then transported to the dust ring pressing device, the interval is long, which leads to a decrease in the efficiency of the rotor testing and dust ring pressing machine.

[0006] The technical solution of this utility model is as follows: a rotor detection and pressure dust ring machine, including a first slide module; it also includes a synchronous belt and a third slide module. The lower end of the front end of the first slide module is provided with a synchronous belt, the upper end of the synchronous belt is provided with a third slide module, the front end of the third slide module is equipped with a fourth motor, a second cylinder is installed on one side of the third slide module, a second gripper is installed on the lower end of the second cylinder, a third cylinder is installed on one side of the second gripper, a pressure sensor is installed on the lower end of the third cylinder, and a third fiber optic transmitter is installed on the rear end of the pressure sensor.

[0007] Preferably, the first slide module moves the bonded rotor and transports it to the third slide module via a synchronous belt. The fourth motor starts the third slide module to drive the second cylinder and the second gripper to move. The second cylinder pushes the second gripper to grab the transported rotor. The third cylinder, in conjunction with a pressure sensor, detects the bonding force of the bonded rotor. The third fiber optic transmitter detects the position and shape of the rotor.

[0008] Preferably, a first motor is installed at the rear end of the first slide module, a second slide module is provided at the front end of the first slide module, a second motor is installed at the rear end of the second slide module, a first cylinder is installed at one side end of the second slide module, a first gripper is installed at the lower end of the first cylinder, and a first fiber optic transmitter is installed on the outside of the first gripper.

[0009] Preferably, a third motor is installed at one end of the synchronous belt, a rotor fixture is installed at the upper end of the synchronous belt, and a second fiber optic transmitter is installed at both the front and rear ends of the synchronous belt.

[0010] Preferably, the rear end of the third fiber optic transmitter is provided with a conveying mechanism, and the upper end of the conveying mechanism is slidably connected to a material support platform.

[0011] Preferably, a dustproof ring vibrating plate is provided on one side of the material receiving platform, and a conveying channel is opened on one side of the dustproof ring vibrating plate.

[0012] Preferably, a dustproof ring material distribution frame is provided at the front end of the conveyor, a material distribution and conveying cylinder is installed on one side of the dustproof ring material distribution frame, and a fourth fiber optic transmitter is installed on both sides of the material distribution and conveying cylinder.

[0013] Preferably, a fourth cylinder is installed on one side of the front end of the dustproof ring material distribution frame, a third gripper is installed on the lower end of the fourth cylinder, and a sliding mounting frame is provided on the front end of the dustproof ring vibrating plate, with a fifth cylinder slidably connected to one side of the sliding mounting frame.

[0014] The beneficial effects of this utility model are:

[0015] The first slide module moves the bonded rotor, which is then transported to the third slide module via a synchronous belt. A fourth motor starts the third slide module, driving the second cylinder and the second gripper to move. The second cylinder pushes the second gripper to grasp the transported rotor. The third cylinder, in conjunction with a pressure sensor, detects the bonding force of the bonded rotor. A third fiber optic transmitter detects the rotor's position and shape. This allows the second cylinder to move the second gripper and the third cylinder to push the rotor throughout its movement after bonding, while the pressure sensor measures the bonding force, thus improving production efficiency. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of a rotor detection pressure dust ring machine according to this utility model;

[0017] Figure 2 The diagram shown is a disassembly structure of a rotor testing and dustproof ring machine according to this utility model. Figure 1 ;

[0018] Figure 3 The diagram shown is a disassembly structure of a rotor testing and dustproof ring machine according to this utility model. Figure 2 ;

[0019] Figure 4 The diagram shown is a disassembly structure of a rotor testing and dustproof ring machine according to this utility model. Figure 3 ;

[0020] Figure 5 The diagram shown is a disassembly structure of a rotor testing and dustproof ring machine according to this utility model. Figure 4 ;

[0021] Figure 6 The diagram shown is a disassembly structure of a rotor testing and dustproof ring machine according to this utility model. Figure 5 .

[0022] Explanation of reference numerals in the attached drawings: 1. First slide module; 2. First motor; 3. Second slide module; 4. Second motor; 5. First cylinder; 6. First gripper; 7. First fiber optic transmitter; 8. Third motor; 9. Synchronous belt; 10. Rotor fixture; 11. Second fiber optic transmitter; 12. Third slide module; 13. Fourth motor; 14. Second cylinder; 15. Second gripper; 16. Third cylinder; 17. Pressure sensor; 18. Third fiber optic transmitter; 19. Conveying mechanism; 20. Material receiving platform; 21. Dustproof ring vibratory feeder; 22. Conveying channel; 23. Dustproof ring material distribution frame; 24. Material distribution and conveying cylinder; 25. Fourth fiber optic transmitter; 26. Fourth cylinder; 27. Third gripper; 28. Sliding mounting frame; 29. ​​Fifth cylinder. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Please see Figures 1-6 This utility model provides an embodiment: a rotor detection and pressure dust ring machine, including a first slide module 1; it also includes a synchronous belt 9 and a third slide module 12. The lower end of the front end of the first slide module 1 is provided with the synchronous belt 9, and the upper end of the synchronous belt 9 is provided with the third slide module 12. A fourth motor 13 is installed at the front end of the third slide module 12. A second cylinder 14 is installed at one side end of the third slide module 12. A second gripper 15 is installed at the lower end of the second cylinder 14. A third cylinder 16 is provided at one side end of the second gripper 15. A third cylinder 16 is provided at the lower end of the third cylinder 16. Pressure sensor 17, with a third fiber optic transmitter 18 installed at its rear end. The first slide module 1 moves the bonded rotor and transports it to the third slide module 12 via the synchronous belt 9. The fourth motor 13 starts the third slide module 12, driving the second cylinder 14 and the second gripper 15 to move. The second cylinder 14 pushes the second gripper 15 to grasp the transported rotor. The third cylinder 16, in conjunction with the pressure sensor 17, detects the bonding force of the bonded rotor, and the third fiber optic transmitter 18 detects the position and shape of the rotor.

[0025] Please see Figures 1-5 In this embodiment, a first motor 2 is installed at the rear end of the first slide module 1, a second slide module 3 is provided at the front end of the first slide module 1, a second motor 4 is installed at the rear end of the second slide module 3, a first cylinder 5 is installed at one side end of the second slide module 3, a first gripper 6 is installed at the lower end of the first cylinder 5, and a first fiber optic transmitter 7 is installed on the outside of the first gripper 6. The first motor 2 drives the first slide module 1, and the second motor 4 drives the second slide module 3, so as to move the first cylinder 5 and move the first gripper 6 to clamp the glued rotor and transmit the first fiber optic transmitter. Device 7 detects the working status. A third motor 8 is installed at one end of the synchronous belt 9. A rotor fixture 10 is installed at the upper end of the synchronous belt 9. Second fiber optic transmitters 11 are installed at both the front and rear ends of the synchronous belt 9. The rotor is placed through the rotor fixture 10, and the synchronous belt 9 and rotor fixture 10 are moved by the third motor 8 to move the rotor to the lower end of the second gripper 15. A conveying mechanism 19 is provided at the rear end of the third fiber optic transmitter 18. A receiving platform 20 is slidably connected to the upper end of the conveying mechanism 19. The rotor that has not passed the detection of the pressure sensor 17 and the third fiber optic transmitter 18 is placed through the receiving platform 20 and transported by the conveying mechanism 19.

[0026] Please see Figures 5-6 In this embodiment, a dustproof ring vibratory feeder 21 is provided on one side of the receiving platform 20. A conveying channel 22 is opened on one side of the dustproof ring vibratory feeder 21. The dustproof ring is placed and vibrated by the dustproof ring vibratory feeder 21, and then positioned and conveyed by the conveying channel 22. A dustproof ring distribution frame 23 is provided at the front end of the conveying channel 22. A distribution and conveying cylinder 24 is installed on one side of the dustproof ring distribution frame 23. A fourth fiber optic transmitter 25 is installed on both sides of the distribution and conveying cylinder 24. The dustproof ring is received by the dustproof ring distribution frame 23 and the fourth fiber optic transmitter 25 is used to transmit the dustproof ring. The fiber optic transmitter 25 detects the position and spacing of the dustproof ring and pushes the dustproof ring through the material conveying cylinder 24. A fourth cylinder 26 is installed on one side of the front end of the dustproof ring material distribution frame 23. A third gripper 27 is installed on the lower end of the fourth cylinder 26. A sliding mounting frame 28 is provided at the front end of the dustproof ring vibrating plate 21. A fifth cylinder 29 is slidably connected to one side of the sliding mounting frame 28. The dustproof ring is clamped and driven to move by the fourth cylinder 26 and the third gripper 27 to cooperate with the sliding mounting frame 28 and the fifth cylinder 29 to press and install the dustproof ring.

[0027] During testing, firstly, the first slide module 1 is driven by the first motor 2, and the second slide module 3 is driven by the second motor 4, so as to move the first cylinder 5. The first gripper 6 is moved by the first cylinder 5 to clamp and move the bonded rotor. The working status is detected by the first fiber optic transmitter 7. Next, the rotor is placed by the rotor fixture 10, and the rotor fixture 10 is moved by the third motor 8 to move the rotor to the lower end of the second gripper 15. Then, the third slide module 12 is started by the fourth motor 13 to move the second cylinder 14 and the second gripper 15. The second gripper 15 is pushed by the second cylinder 14 to grab the transported rotor. The bonding force of the bonded rotor is detected by the third cylinder 16 in conjunction with the pressure sensor 17. The position and shape of the rotor are detected by the third fiber optic transmitter 18 to detect rotors with unqualified bonding force. Finally, the rotors that fail to pass the detection of the pressure sensor 17 and the third fiber optic transmitter 18 are placed by the receiving platform 20 and transported by the conveying mechanism 19.

[0028] During the dust ring encapsulation process, firstly, the rotor, which has been inspected, moves to the lower end of the fifth cylinder 29 via the synchronous belt 9. Next, the dust ring is placed and vibrated by the dust ring vibrating plate 21 and positioned and conveyed via the conveyor 22. Then, the dust ring is received by the dust ring distribution rack 23, and the position and spacing of the dust ring are detected by the fourth fiber optic transmitter 25. At the same time, the dust ring is pushed by the distribution conveyor cylinder 24. Finally, the dust ring is clamped and moved by the fourth cylinder 26 and the third gripper 27 to cooperate with the sliding mounting frame 28 and the fifth cylinder 29 to press and install the dust ring, and then conveyed to the next stage via the synchronous belt 9.

[0029] Through the above steps, the first sliding module 1 moves the bonded rotor and transports it to the third sliding module 12 via the synchronous belt 9. The fourth motor 13 starts the third sliding module 12, driving the second cylinder 14 and the second gripper 15 to move. The second cylinder 14 pushes the second gripper 15 to grab the transported rotor. The third cylinder 16, in conjunction with the pressure sensor 17, detects the bonding force of the bonded rotor. The third fiber optic transmitter 18 detects the position and shape of the rotor. This solves the problem that most existing rotor testing and dust ring pressing machines have intermittent moving tables and dust ring pressing devices. After the brushless motor rotor is bonded with glue and dried, it is often necessary to remove the rotor, move it to the testing device to detect the glue bonding force, and then transport it to the dust ring pressing device. The long interval between these steps leads to a decrease in the efficiency of the rotor testing and dust ring pressing machine.

Claims

1. A rotor detection dustproof ring machine, comprising a first sliding table module (1); characterized in that: Synchronous belt (9) and third sliding table module (12) are further included, the lower end of the front end of the first sliding table module (1) is provided with the synchronous belt (9), the upper end of the synchronous belt (9) is provided with the third sliding table module (12), the front end of the third sliding table module (12) is installed with the fourth motor (13), one side end of the third sliding table module (12) is installed with the second cylinder (14), the lower end of the second cylinder (14) is installed with the second clamp jaw (15), one side end of the second clamp jaw (15) is provided with the third cylinder (16), the lower end of the third cylinder (16) is provided with the pressure sensor (17), the rear end of the pressure sensor (17) is installed with the third optical fiber emitter-receiver (18).

2. A dust-proof ring machine for detecting a rotor according to claim 1, wherein: The rear end of the first sliding table module (1) is installed with the first motor (2), the front end of the first sliding table module (1) is provided with the second sliding table module (3), the rear end of the second sliding table module (3) is installed with the second motor (4), one side end of the second sliding table module (3) is installed with the first cylinder (5), the lower end of the first cylinder (5) is installed with the first clamp jaw (6), the outer side of the first clamp jaw (6) is installed with the first optical fiber emitter-receiver (7).

3. The dust-proof ring machine for detecting a rotor according to claim 1, wherein: One side end of the synchronous belt (9) is installed with the third motor (8), the upper end of the synchronous belt (9) is installed with the rotor jig (10), the front and rear ends of the synchronous belt (9) are both installed with the second optical fiber emitter-receiver (11).

4. A machine for detecting and dustproofing the press ring of a rotor according to claim 3, characterized in that: The rear end of the third optical fiber emitter-receiver (18) is provided with the conveying mechanism (19), the upper end of the conveying mechanism (19) is slidably connected with the material receiving table (20).

5. A machine for detecting and dustproofing the press ring of a rotor according to claim 4, characterized in that: One side end of the material receiving table (20) is provided with the dustproof ring vibration disc (21), one side end of the dustproof ring vibration disc (21) is provided with the conveying channel (22).

6. A machine for detecting and dustproofing the press ring of a rotor according to claim 5, characterized in that: The front end of the conveying channel (22) is provided with the dustproof ring distributing rack (23), one side end of the dustproof ring distributing rack (23) is installed with the distributing conveying cylinder (24), the two side ends of the distributing conveying cylinder (24) are both installed with the fourth optical fiber emitter-receiver (25).

7. A machine for detecting dustproof rings on a rotor according to claim 6, characterized in that: One side end of the front end of the dustproof ring distributing rack (23) is installed with the fourth cylinder (26), the lower end of the fourth cylinder (26) is installed with the third clamp jaw (27), the front end of the dustproof ring vibration disc (21) is provided with the sliding mounting rack (28), one side end of the sliding mounting rack (28) is slidably connected with the fifth cylinder (29).

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