Assembly device and system
The automated assembly equipment and system have solved the problem of low efficiency in manually assembling mobile phone back cover flash protectors, achieving a highly efficient and stable assembly process and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520325908.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Manually assembling the protective cover for the flash on the back of a mobile phone is inefficient and of inconsistent quality, making it difficult to meet the needs of large-scale production.
An automated assembly device and system, including a material loading mechanism, a conveying mechanism, a handling mechanism, an adsorption mechanism, and an image acquisition module, is introduced to realize the automated assembly of the protective cover.
It improved assembly efficiency and quality, reduced manual intervention, and enhanced production efficiency and product quality.
Smart Images

Figure CN223776446U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical automation, and in particular to an assembly device and system. Background Technology
[0002] The assembly process for the flash cover on a mobile phone back cover is inefficient because it requires manual removal of the cover from the paper and installation onto the phone's back cover, making it difficult to meet the needs of mass production. Manual operation can also lead to inaccurate placement and loose fit of the cover, affecting product quality and stability. Utility Model Content
[0003] The technical problem to be solved by this utility model embodiment is that the manual assembly of the protective cover for the flash of the mobile phone back cover is inefficient and of unstable quality.
[0004] To address the aforementioned problems, this utility model discloses an assembly device. An automated assembly device and system are introduced to assemble the protective cover for the flash of a mobile phone back cover, thereby improving assembly efficiency and quality, reducing manual intervention, and ultimately enhancing production efficiency and product quality.
[0005] On one hand, this utility model provides an assembly device, which includes a loading mechanism for loading materials; a conveying mechanism for conveying parts to be assembled; a transport mechanism that moves back and forth between a first area and a second area, wherein the first area is directly above the loading mechanism and the second area is directly above the conveying mechanism; a first adsorption mechanism disposed on the transport mechanism; and a second adsorption mechanism disposed on the loading mechanism.
[0006] A further technical solution is that the conveying mechanism includes a first translation mechanism, a second translation mechanism and a third translation mechanism, the second translation mechanism is connected to the first translation mechanism and the third translation mechanism respectively, and the third translation mechanism is connected to the first adsorption mechanism.
[0007] A further technical solution includes a fourth translation mechanism. The material loading mechanism includes a track, a slider, and a loading plate. The slider is engaged with the loading plate and the track, respectively. The fourth translation mechanism is connected to the loading plate.
[0008] A further technical solution is that the first adsorption mechanism includes a negative pressure module and a double-layer suction head, wherein the negative pressure module is connected to the double-layer suction head.
[0009] A further technical solution includes a first image acquisition module and a second image acquisition module, wherein the first image acquisition module is located above the material loading mechanism and the second image acquisition module is located above the conveying mechanism.
[0010] A further technical solution includes a feeding mechanism located on one side of the loading mechanism.
[0011] A further technical solution is that the feeding mechanism includes a support, a feeding module, a guiding module, and a receiving module. The feeding module, the guiding module, and the receiving module are respectively mounted on the support, and the support is located on one side of the material-carrying mechanism.
[0012] A further technical solution includes a flipping mechanism, which is mounted on the conveying mechanism.
[0013] A further technical solution includes a workbench, on which the conveying mechanism, the first adsorption mechanism, the second adsorption mechanism, the material loading mechanism, and the conveying mechanism are respectively disposed.
[0014] On the other hand, the present invention also provides an assembly system, including the assembly device as described in any of the above embodiments.
[0015] Compared with the prior art, the technical effects achieved by the embodiments of this utility model include:
[0016] The introduction of automated assembly equipment and systems for assembling the protective cover for the flash of the mobile phone back cover will improve assembly efficiency and quality, reduce manual intervention, and enhance production efficiency and product quality. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 A schematic diagram of an assembly device structure provided in an embodiment of this utility model;
[0019] Figure 2 for Figure 1 A magnified view of a portion of the image;
[0020] Figure 3 This is a schematic diagram of an assembly device provided for an embodiment of the present utility model.
[0021] Figure Labels
[0022] Material loading mechanism 1, conveying mechanism 2, handling mechanism 3, first adsorption mechanism 4, second adsorption mechanism 5, first translation mechanism 31, second translation mechanism 32, third translation mechanism 33, fourth translation mechanism 6, track 11, slider 12, carrying plate 13, negative pressure module 41, double-layer suction head 42, first image acquisition module 71, second image acquisition module 72, feeding mechanism 8, bracket 81, unloading module 82, guiding module 83, receiving module 84, flipping mechanism 9, worktable 10. Detailed Implementation
[0023] The technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Similar component reference numerals in the drawings represent similar components. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0024] It should be understood that, when used in this specification and the appended claims, the terms "comprising" and "including" indicate the presence of the described features, integrals, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or collections thereof.
[0025] It should also be understood that the terminology used in this specification of embodiments of the present invention is for the purpose of describing particular embodiments only and is not intended to limit the embodiments of the present invention. As used in this specification of embodiments of the present invention and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.
[0026] See Figure 1-3 This utility model provides an assembly device. The assembly device includes a loading mechanism 1 for loading materials; a conveying mechanism 2 for conveying parts to be assembled; a transport mechanism 3 that moves back and forth between a first area and a second area, the first area being directly above the loading mechanism 1 and the second area being directly above the conveying mechanism 2; a first adsorption mechanism 4 disposed on the transport mechanism 3; and a second adsorption mechanism 5 disposed on the loading mechanism 1. Specific descriptions of each component are as follows:
[0027] In this embodiment, a protective cover-covered paper is mounted on the loading mechanism 1, and mobile phones are arranged on the conveying mechanism 2. A first adsorption mechanism 4 is used to absorb the protective cover from the paper, and a second adsorption mechanism 5 is used to adsorb the paper, ensuring the paper adheres tightly to the loading mechanism 1. A transport mechanism 3 is used to move the first adsorption mechanism 4 and the protective cover on it back and forth between a first area and a second area. In this embodiment, the transport mechanism 3 has the function of moving back and forth between two target areas. Specifically, the first area is pre-set directly above the loading mechanism 1, and the second area is pre-set directly above the conveying mechanism 2. It should be noted that the transport mechanism 3 can use existing equipment, such as a robotic arm. It should also be noted that in this embodiment, all mechanisms are connected to a control device. The specific principle of controlling the mechanisms through the control device can be determined with reference to existing materials, and this invention does not specifically limit this aspect.
[0028] The working process of this assembly device is as follows:
[0029] The paper with a protective cover is placed on the loading mechanism 1. The second adsorption mechanism 5 firmly picks up the paper on the loading mechanism 1. The conveying mechanism 3 drives the first adsorption mechanism 4 to move above the protective cover. The first adsorption mechanism 4 separates the protective cover from the paper. Then, the conveying mechanism 3 drives the first adsorption mechanism 4 and the protective cover on the first adsorption mechanism 4 to move above the conveying mechanism 2. The first adsorption mechanism 4 covers the protective cover on the part to be assembled.
[0030] The introduction of automated assembly equipment and systems for assembling the protective cover for the flash of the mobile phone back cover will improve assembly efficiency and quality, reduce manual intervention, and enhance production efficiency and product quality.
[0031] See also Figure 1-3 In this embodiment, the transport mechanism 3 includes a first translation mechanism 31, a second translation mechanism 32 and a third translation mechanism 33. The second translation mechanism 32 is connected to the first translation mechanism 31 and the third translation mechanism 33 respectively, and the third translation mechanism 33 is connected to the first adsorption mechanism 4.
[0032] In this embodiment, the first translation mechanism 31 is fixedly mounted above the material loading mechanism 1 and the conveying mechanism 2. The second translation mechanism 32 moves left and right on the first translation mechanism 31, and the third translation mechanism 33 moves back and forth on the second translation mechanism 32. The first adsorption mechanism 4 moves up and down on the third translation mechanism 33. The first translation mechanism 31, the second translation mechanism 32, and the third translation mechanism 33 drive the first adsorption mechanism 4 to move up and down, left and right, and back and forth. In this embodiment of the present invention, the translation mechanism has the function of converting electrical energy into linear motion. It should be noted that the translation mechanism can use existing equipment, such as a linear motor.
[0033] Furthermore, it also includes a fourth translation mechanism 6. The material loading mechanism 1 includes a track 11, a slider 12 and a loading plate 13. The slider 12 is respectively engaged with the loading plate 13 and the track 11. The fourth translation mechanism 6 is connected to the loading plate 13.
[0034] Specifically, the fourth translation mechanism 6 is used to drive the carrier plate 13 to move linearly, and the track 11 and slider 12 are installed below the carrier plate to improve the stability of the linear movement of the carrier plate 13.
[0035] Furthermore, the first adsorption mechanism 4 includes a negative pressure module 41 and a double-layer suction head 42, wherein the negative pressure module 41 is connected to the double-layer suction head 42.
[0036] Specifically, the double-layer suction head 42 can adsorb materials and push out the protective cover. The negative pressure module 41 generates negative pressure, thereby enabling the double-layer suction head 42 to adsorb. In this embodiment of the invention, the negative pressure module 41 has the function of generating negative pressure using a positive pressure air source. It should be noted that the negative pressure module 41 can use existing equipment, such as a vacuum generator.
[0037] Furthermore, it also includes a first image acquisition module 71 and a second image acquisition module 72, with the first image acquisition module 71 located above the material loading mechanism 1 and the second image acquisition module 72 located above the conveying mechanism 2.
[0038] Specifically, the image acquisition module includes a camera. The first image acquisition module 71 is used to identify information such as the position and quantity of protective covers on the material paper and transmits the information to the control device via an electrical signal. The control device then controls the conveying mechanism 3 to pick up the protective covers from the material paper. The second image acquisition module 72 is used to identify the position information of the part to be assembled and transmit the information to the control device via an electrical signal. The control device then controls the conveying mechanism 3 to install the protective covers onto the part to be assembled.
[0039] Furthermore, it also includes a feeding mechanism 8, which is located on one side of the loading mechanism 1.
[0040] Furthermore, the feeding mechanism 8 includes a support 81, a feeding module 82, a guiding module 83, and a receiving module 84. The feeding module 82, the guiding module 83, and the receiving module 84 are respectively mounted on the support 81, which is located on one side of the loading mechanism 1.
[0041] Specifically, the feeding module 82 is rotatably connected to the support 81 and is used to wrap the paper with a protective cover; the guiding module 83 is rotatably connected to the support 81 and is used to pull the paper with the protective cover onto the loading mechanism 1; the receiving module 84 is rotatably connected to the support 81 and is used to wrap the paper without a protective cover.
[0042] Furthermore, it also includes a flipping mechanism 9, which is disposed on the conveying mechanism 2.
[0043] Specifically, the flipping mechanism 9 is used to flip the mobile phone. In this embodiment, the flipping mechanism 9 is installed at the upstream end of the conveying mechanism 2, and the mobile phone with the back cover facing down is flipped to obtain a mobile phone with the back cover facing up.
[0044] Furthermore, it also includes a workbench 10, on which the conveying mechanism 3, the first adsorption mechanism 4, the second adsorption mechanism 5, the material loading mechanism 1, and the conveying mechanism 2 are respectively disposed.
[0045] Specifically, the conveyor belt of the conveying mechanism 2 is installed above the workbench 10. In one embodiment, the bottom of the workbench 10 is provided with pulleys to facilitate the movement of the device.
[0046] This utility model embodiment also provides an assembly system, including the assembly device as described in any of the above embodiments.
[0047] In the above embodiments, the descriptions of each embodiment have different focuses. For parts that are not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.
[0048] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0049] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0050] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0051] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0052] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. The illustrative expressions of the above terms in this specification should not be construed as necessarily referring to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.
[0053] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Since these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
[0054] The above description describes specific embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the scope of protection of this utility model. Therefore, the scope of protection of this utility model should be determined by the scope of the claims.
Claims
1. An assembly device, characterized in that, include: The loading mechanism is used to load materials; A conveying mechanism is used to transport parts to be assembled. The conveying mechanism moves back and forth between a first area and a second area, the first area being directly above the loading mechanism and the second area being directly above the conveying mechanism. The first adsorption mechanism is disposed on the transport mechanism; The second adsorption mechanism is disposed on the material loading mechanism.
2. The assembly device according to claim 1, characterized in that, The transport mechanism includes a first translation mechanism, a second translation mechanism, and a third translation mechanism. The second translation mechanism is connected to the first translation mechanism and the third translation mechanism, respectively, and the third translation mechanism is connected to the first adsorption mechanism.
3. The assembly device according to claim 1, characterized in that, It also includes a fourth translation mechanism. The material loading mechanism includes a track, a slider, and a loading plate. The slider is engaged with the loading plate and the track, respectively. The fourth translation mechanism is connected to the loading plate.
4. The assembly device according to claim 1, characterized in that, The first adsorption mechanism includes a negative pressure module and a double-layer suction head, wherein the negative pressure module is connected to the double-layer suction head.
5. The assembly device according to claim 1, characterized in that, It also includes a first image acquisition module and a second image acquisition module, the first image acquisition module being located above the material loading mechanism and the second image acquisition module being located above the conveying mechanism.
6. The assembly device according to claim 1, characterized in that, It also includes a feeding mechanism, which is located on one side of the loading mechanism.
7. The assembly device according to claim 6, characterized in that, The feeding mechanism includes a support, a feeding module, a guiding module, and a receiving module. The feeding module, the guiding module, and the receiving module are respectively mounted on the support, which is located on one side of the feeding mechanism.
8. The assembly device according to claim 1, characterized in that, It also includes a flipping mechanism, which is disposed on the conveying mechanism.
9. The assembly device according to claim 1, characterized in that, It also includes a workbench, on which the conveying mechanism, the first adsorption mechanism, the second adsorption mechanism, the material loading mechanism, and the conveying mechanism are respectively disposed.
10. An assembly system, characterized in that, Includes the assembly apparatus as described in any one of claims 1-9.