Insertion core crimping machine
By designing a ferrule crimping machine, utilizing a turntable and multiple feeding and crimping mechanisms, the feeding, crimping, and unloading steps of the ferrule and tailstock are standardized, solving the problems of high labor intensity and feeding errors in the existing technology of fiber optic ferrule crimping, and realizing an efficient and stable crimping process.
Patent Information
- Application Number
- CN202520111249.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-17
AI Technical Summary
The existing technology for crimping fiber optic ferrules suffers from problems such as high labor intensity, low production efficiency, and errors in feeding ferrules and tailstocks together.
Design a ferrule crimping machine, including a turntable, a first feeding mechanism, a second feeding mechanism, a crimping mechanism, and a unloading mechanism. By using components such as a vibrating feeding plate, a control mechanism, and a cylinder, the feeding, crimping, and unloading steps of the ferrule and the tailstock are standardized to avoid mixed feeding errors.
It improves the stability and efficiency of the pressing of the insert and the tailstock, avoids missing material and docking errors, and achieves a highly efficient pressing process.
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Figure CN223776461U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of crimping machines, and relates to a ferrule crimping machine. BACKGROUND
[0002] The ferrule is composed of a ferrule and a tail handle, and the ferrule needs to be pressed into the inner hole of the tail handle during assembly. In the prior art, there are two ways to crimp the ferrule. One is to manually crimp by using a pressing tool, but the labor intensity is large and the production efficiency is low. The other is to crimp the ferrule by using a special crimping machine, but there is an error in mixed feeding of the ferrule and the tail handle, and the feeding stability is low.
[0003] Therefore, how to provide a ferrule crimping machine, strictly regulate the pressing step, and improve the pressing stability and efficiency has become a technical problem to be solved. CONTENT OF THE UTILITY MODEL
[0004] In order to overcome the problems in the related art, the application aims to provide a ferrule crimping machine which can strictly regulate the pressing step and improve the pressing stability and efficiency.
[0005] The application is realized by the following technical scheme.
[0006] The technical scheme provides a ferrule crimping machine for crimping a ferrule and a tail handle, comprising: a turntable installed in the middle of a crimping machine installation table surface and first feeding mechanism, second feeding mechanism, crimping mechanism and discharging mechanism arranged in sequence around the turntable;
[0007] At least one jig for accommodating one end of the ferrule is arranged on the turntable;
[0008] The first feeding mechanism comprises a first vibrating feeding disc for ferrule feeding, a discharging pipe and a first control mechanism for controlling the movement of the ferrule to the jig;
[0009] The second feeding mechanism comprises a second vibrating feeding disc for tail handle feeding and a second control mechanism for controlling the movement of the tail handle to the other end of the ferrule;
[0010] The crimping mechanism is used for pressing the tail handle on the ferrule, comprising a third cylinder installed on the installation table surface, and a pressing block fixedly connected to the output end of the third cylinder;
[0011] The discharging mechanism is used for removing the pressed ferrule and tail handle from the jig.
[0012] The utility model is further provided with the first control mechanism comprising a first cylinder installed on the installation table surface, a track and a sliding member slidingly connected to the outside of the track, a second cylinder installed on the outside of the sliding member, a fixed block provided on the output end of the second cylinder, and the fixed block is used for opening and closing the discharging pipe to control the discharge of the ferrule.
[0013] The utility model further sets up, second control mechanism includes two groups of linkage's adjusting mechanism of installing on installation mesa, one group of adjusting mechanism's outside is equipped with clamp, and it installs in another group of adjusting mechanism's outside, to realize the clamp's movement in horizontal and vertical direction.
[0014] The utility model further sets up, the adjusting mechanism includes cylinder, track and the sliding piece of sliding connection in the outside of track.
[0015] The utility model further sets up, the crimping mechanism still includes protective housing, the protective housing is fixed in the outside of installation mesa, the protective housing is used to shield the pressing block.
[0016] The utility model further sets up, the blanking mechanism includes fourth cylinder and fifth cylinder of rotation connection in installation mesa, and both output ends are rotationally connected through connecting structure, the output end of fourth cylinder is provided with suction nozzle, and the suction nozzle is used to suck the insertion core and tail handle of pressing.
[0017] The utility model further sets up, the blanking mechanism still includes blanking groove and storage box, the blanking groove is fixed in the outside of installation mesa, and the storage box is placed in the tail end of blanking groove.
[0018] The utility model further sets up, the upper end surface of jig is equipped with accommodation cavity, and the accommodation cavity is used to limit one end of insertion core.
[0019] The utility model further sets up, the turntable horizontal placement is driven through gap divider.
[0020] The utility model further sets up, the detachable supporting block for supporting insertion core is equipped in the jig, and the supporting block is made of hard material.
[0021] The above technical scheme has the following technical effects: the insertion core is inserted into the jig through the first feeding mechanism, the tail handle is pre-sheathed on the insertion core through the second feeding mechanism, the insertion core is pressed into the tail handle through the crimping mechanism, the blanking mechanism blanks, the pressing of the optical fiber insertion core and the tail handle is completed, the problems of missing feeding, butt joint error and the like existing in mixed feeding are avoided, the feeding, pressing and blanking steps are strictly regulated, and the pressing stability and efficiency are improved.
[0022] It should be understood that the foregoing general description and the following detailed description are only exemplary and explanatory, and cannot limit the present application. BRIEF DESCRIPTION OF DRAWINGS
[0023] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.
[0024] Figure 1 This is a schematic diagram of the structure shown in one embodiment of this application;
[0025] Figure 2 This is a schematic diagram of the first feeding mechanism shown in one embodiment of this application;
[0026] Figure 3 This is a schematic diagram of the feeding mechanism shown in one embodiment of this application.
[0027] Reference numerals in the attached drawings: 1. First feeding mechanism; 11. Feeding pipe; 12. First cylinder; 13. Track; 14. Sliding component; 15. Second cylinder; 16. Fixing block; 2. Second feeding mechanism; 21. Clamp; 3. Pressing mechanism; 31. Third cylinder; 32. Pressing block; 33. Protective shell; 4. Feeding mechanism; 41. Fourth cylinder; 42. Fifth cylinder; 43. Suction nozzle; 44. Feeding trough; 45. Storage box; 5. Turntable; 51. Fixture. Detailed Implementation
[0028] The technical solutions of some embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0029] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.
[0030] This embodiment discloses a ferrule crimping machine for crimping ferrules and tailstocks, such as... Figures 1-3 As shown, it includes: a turntable 5 installed in the middle of the mounting table of the crimping machine, and a first feeding mechanism 1, a second feeding mechanism 2, a crimping mechanism 3 and a unloading mechanism 4 arranged in sequence around the turntable 5;
[0031] The turntable 5 is provided with at least one fixture 51 for accommodating one end of the insert;
[0032] The first feeding mechanism 1 includes a first vibrating feeding plate for feeding inserts, a feeding pipe 11, and a first control mechanism for controlling the movement of inserts onto the fixture.
[0033] The second feeding mechanism 2 includes a second vibrating feeding plate for feeding the tail shank and a second control mechanism for controlling the tail shank to move to the other end of the insert.
[0034] The crimping mechanism 3 is used to press the tail shank onto the insert, and includes a third cylinder 31 mounted on the mounting platform. The output end of the third cylinder 31 is fixedly connected to a pressure block 32.
[0035] The unloading mechanism 4 is used to remove the pressed insert and tailstock from the fixture.
[0036] It should be noted that the first feeding mechanism 1 guides the ferrule discharged from the vibrating feeding tray to the first control mechanism through the feeding tube 11. The first cylinder 15 drives the fixing block 16 to open and close the bottom opening of the feeding tube 11. Then, driven by the first cylinder 12, the ferrule is inserted into the fixture 51 with the help of the track 13 and the sliding part 14. Then the turntable 5 rotates, the second feeding mechanism 2 pre-fits the tail shank onto the ferrule, and then the crimping mechanism 3 presses the ferrule into the tail shank. Then the unloading mechanism 4 sucks it out through the suction nozzle and places it in the unloading groove 44. Finally, it is stored in the storage box 45, completing the crimping of the fiber optic ferrule and the tail shank. This avoids problems such as missing feeding and incorrect docking that may occur with mixed feeding. The feeding, crimping and unloading steps are strictly standardized, which improves the stability and efficiency of crimping.
[0037] like Figure 2 As shown, the first control mechanism includes a first cylinder 12 mounted on the mounting platform, a rail 13, and a sliding member 14 slidably connected to the outside of the rail 13. A second cylinder 15 is mounted on the outside of the sliding member 14. A fixing block 16 is provided at the output end of the second cylinder 15. The fixing block 16 is used to open and close the feed pipe 11 to control the discharge of the insert.
[0038] like Figure 2 As shown, the second control mechanism includes two sets of linked adjustment mechanisms mounted on the mounting platform. One set of adjustment mechanisms has a clamp 21 mounted on its exterior and is mounted on the exterior of the other set of adjustment mechanisms to enable the clamp to move in the horizontal and vertical directions.
[0039] like Figure 2 As shown, the adjustment mechanism includes a cylinder, a rail, and a sliding member that is slidably connected to the outside of the rail.
[0040] It should be noted that the adjustment mechanism with clamp 21 is specifically installed on the sliding part of another set of adjustment mechanisms. Then, the cylinder of the other set of adjustment mechanisms pushes the sliding part and the adjustment mechanism to move on the preset track. At the same time, the adjustment mechanism itself can use the cylinder to push the sliding part and clamp 21 to move on the preset track.
[0041] like Figure 3 As shown, the crimping mechanism 3 also includes a protective housing 33, which is fixed to the outside of the mounting platform and is used to shield the crimping block 32.
[0042] like Figure 3 As shown, the feeding mechanism 4 includes a fourth cylinder 41 and a fifth cylinder 42 rotatably connected to the mounting platform, and the output ends of the two are rotatably connected through a connecting structure. The output end of the fourth cylinder 41 is provided with a suction nozzle 43, which is used to pick up the pressed insert and tail.
[0043] It should be noted that after the fourth cylinder 41 picks up the pressed insert and tail stick with the suction nozzle 43, the fifth cylinder 42 can drive the fourth cylinder 41 to rotate around the shaft at the connection point with the mounting platform. At the same time, the fifth cylinder 42 itself can also rotate, so that the fourth cylinder 41 drives the pressed insert and tail stick to move above the feeding trough 44 and remove the material.
[0044] like Figures 1-3 As shown, the feeding mechanism 4 also includes a feeding trough 44 and a storage box 45. The feeding trough 44 is fixed to the outside of the mounting platform, and the storage box 45 is placed at the tail end of the feeding trough 44.
[0045] like Figures 1-3 As shown, the upper end face of the fixture 51 is provided with a receiving cavity, which is used to limit one end of the insert. The fixture 51 is provided with a detachable support block for supporting the insert, and the support block is made of a hard material.
[0046] like Figures 1-3 As shown, turntable 5 is placed horizontally and driven by a gap divider.
[0047] Working principle: The first feeding mechanism 1 inserts the ferrule into the fixture 51, the second feeding mechanism 2 pre-fits the tail shank onto the ferrule, the crimping mechanism 3 presses the ferrule into the tail shank, and the unloading mechanism 4 unloads the ferrule, thus completing the crimping of the fiber optic ferrule and the tail shank. This avoids problems such as missing ferrules and incorrect connections that can occur with mixed feeding, and strictly standardizes the feeding, crimping, and unloading steps, thereby improving the stability and efficiency of the crimping process.
[0048] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.
Claims
1. A ferrule crimping machine for crimping ferrules and tailstocks, characterized in that, include: The turntable (5) installed in the middle of the mounting table of the crimping machine and the first feeding mechanism (1), the second feeding mechanism (2), the crimping mechanism (3) and the unloading mechanism (4) arranged in sequence around the turntable (5); The turntable (5) is provided with at least one fixture (51) for accommodating one end of the insert; The first feeding mechanism (1) includes a first vibrating feeding plate for feeding inserts, a feeding tube (11) and a first control mechanism for controlling the movement of inserts onto the fixture; The second feeding mechanism (2) includes a second vibrating feeding plate for feeding the tail shank and a second control mechanism for controlling the tail shank to move to the other end of the insert. The crimping mechanism (3) is used to press the tail shank onto the insert, including a third cylinder (31) mounted on the mounting platform, and a pressure block (32) is fixedly connected to the output end of the third cylinder (31). The unloading mechanism (4) is used to remove the pressed insert and tailstock from the fixture.
2. The ferrule crimping machine according to claim 1, characterized in that, The first control mechanism includes a first cylinder (12) mounted on the mounting platform, a track (13) and a sliding member (14) slidably connected to the outside of the track (13). A second cylinder (15) is mounted on the outside of the sliding member (14). A fixing block (16) is provided at the output end of the second cylinder (15). The fixing block (16) is used to open and close the feed pipe (11) to control the discharge of the insert.
3. The ferrule crimping machine according to claim 1, characterized in that, The second control mechanism includes two sets of linked adjustment mechanisms installed on the mounting platform. One set of adjustment mechanisms has a clamp (21) installed on its exterior and is itself installed on the exterior of the other set of adjustment mechanisms to enable the clamp to move in the horizontal and vertical directions.
4. The ferrule crimping machine according to claim 3, characterized in that, The adjustment mechanism includes a cylinder, a rail, and a sliding component that is slidably connected to the outside of the rail.
5. The ferrule crimping machine according to claim 1, characterized in that, The pressing mechanism (3) also includes a protective shell (33), which is fixed to the outside of the mounting platform and is used to cover the pressing block (32).
6. The ferrule crimping machine according to claim 1, characterized in that, The feeding mechanism (4) includes a fourth cylinder (41) and a fifth cylinder (42) rotatably connected to the mounting platform, and their output ends are rotatably connected by a connecting structure. The output end of the fourth cylinder (41) is provided with a suction nozzle (43), which is used to pick up the pressed insert and tail.
7. The ferrule crimping machine according to claim 1, characterized in that, The feeding mechanism (4) also includes a feeding trough (44) and a storage box (45). The feeding trough (44) is fixed to the outside of the mounting platform, and the storage box (45) is placed at the tail end of the feeding trough (44).
8. The ferrule crimping machine according to claim 1, characterized in that, The upper end face of the fixture (51) is provided with a receiving cavity, which is used to limit one end of the insert.
9. The ferrule crimping machine according to claim 1, characterized in that, The turntable (5) is placed horizontally and driven by a gap divider.
10. The ferrule crimping machine according to claim 1, characterized in that, The fixture (51) includes a removable support block for supporting the insert, the support block being made of a rigid material.