Particle damping shock absorber assembling equipment

Abstract

The utility model discloses particle damping shock absorber assembling equipment which comprises a machine body, a rotating disc, a feeding mechanism and a discharging mechanism, and further comprises an assembling mechanism, a conveying mechanism, a discharging mechanism, a conveying mechanism and an assembling mechanism, wherein the rotating disc, the feeding mechanism and the discharging mechanism are arranged on the machine body; the detection mechanism is located on the machine body; the oiling mechanism is located between the two detection mechanisms; jigs distributed at equal intervals are arranged on the outer wall of the top of the rotating disc, the feeding mechanism comprises a support and two supports which are arranged on the outer wall of the top of the machine body, the same connecting table is arranged on the outer walls of the tops of the two supports, and two moving grooves are formed in the outer wall of the top of the connecting table. And a plurality of shells are arranged on the inner wall of the moving groove. The particle damping shock absorber assembling equipment disclosed by the utility model has the technical effects of full-automatic assembling, integrated working process, good automation effect and higher assembling efficiency.

Description

Technical Field

[0001] This utility model relates to the field of particle damping vibration damper technology, and in particular to a particle damping vibration damper assembly equipment. Background Technology

[0002] Particle damping vibration dampers, also known as particle dampers, are devices that can reduce the vibration of particles (or particles). They reduce the vibration amplitude of particles by introducing damping force. With proper installation and subsequent maintenance, the effectiveness of the damper and the normal operation of the equipment can be ensured.

[0003] However, when using traditional particle damping vibration damper assembly equipment, the assembly process involves multiple workflows and is often done manually, which is cumbersome and inefficient.

[0004] For example, during the assembly process, damping particles (bearings) are filled into the cavity inside the shell to meet the vibration reduction requirements of air conditioning units of different weights. The filling process requires dripping water before installing the bearings, and after inspection, oiling is required before the bearings are unloaded. This process is time-consuming, difficult, and inefficient due to manual assembly. Utility Model Content

[0005] This utility model discloses a particle damping vibration isolator assembly equipment, which aims to solve the technical problem that the assembly process of traditional particle damping vibration isolator assembly equipment involves multiple workflows, often requiring manual assembly, which is cumbersome and inefficient.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A particle damping vibration absorber assembly device includes a machine body and a turntable, a feeding mechanism, and a discharging mechanism mounted on the machine body, and further includes:

[0008] Assembly mechanism: used for assembling bearings;

[0009] Testing mechanism: The testing mechanism is located on the body;

[0010] Oiling mechanism: The oiling mechanism is located between the two detection mechanisms;

[0011] The turntable has fixtures evenly distributed on its top outer wall. The feeding mechanism includes a bracket and two supports on the top outer wall of the machine body. The two supports have a common connecting platform on their top outer walls. The connecting platform has two moving slots on its top outer wall. The inner walls of the moving slots have multiple housings. The connecting platform has a limiting plate on its top outer wall. The bracket has a connecting block on its top outer wall. The connecting block has a first electric guide rail on its inner wall. The first electric guide rail has a moving block on its inner wall. The moving block has a first cylinder on one side outer wall. The piston end of the first cylinder is connected to a first fixed plate. The bottom outer wall of the first fixed plate has first robotic arms on both sides. The bracket also has a dripping mechanism on one side outer wall.

[0012] In this solution, the bearings are assembled into the inner cavity of the housing using an automated method. The housing is fed by a feeding mechanism, then assembled by an assembly mechanism, followed by a detection mechanism to check the success of the assembly, then lubricated by an oiling mechanism, and finally inspected by another detection mechanism to check for qualification. Qualified particle damping shock absorbers are unloaded by a feeding mechanism. During the feeding process, a dripping mechanism lubricates the housing with water. Then, the first electric guide rail moves, driving the moving block to move, which in turn drives the first robotic arm to pick up and move the housing conveyed on the connecting table. Next, the first cylinder operates, driving the second robotic arm to move down and place the housing into the fixture. The housing is then assembled by rotating a turntable. The coordinated operation results in good automation and high assembly efficiency.

[0013] In a preferred embodiment, the assembly mechanism includes a mounting base disposed on the outer wall of the top of the machine body, an electric telescopic rod disposed on one side of the outer wall of the mounting base, a second cylinder disposed on the piston end of the electric telescopic rod, a mounting plate disposed on the piston end of the second cylinder, and suction cups and return springs disposed on both sides of the bottom outer wall of the mounting rod, with the suction cups located inside the return springs.

[0014] Using the above technical solution, when assembling the bearing, the electric telescopic rod works, driving the second cylinder to move back and forth. Then, the suction cup picks up the bearing and moves it to the top of the fixture. Then, the second cylinder works, driving the suction cup to move downward to assemble the bearing into the inner cavity of the housing. During the downward pressing process, the return spring is squeezed. The return spring is limited to the outer side of the top of the housing, which better assembles the bearing into the inner cavity in the center of the housing. The assembly position is more accurate and the assembly effect is better.

[0015] As can be seen from the above, a particle damping vibration absorber assembly device includes a machine body and a turntable, a feeding mechanism, and a discharging mechanism disposed on the machine body, and further includes:

[0016] Assembly mechanism: used for assembling bearings;

[0017] Testing mechanism: The testing mechanism is located on the body;

[0018] Oiling mechanism: The oiling mechanism is located between the two detection mechanisms;

[0019] The turntable has equally spaced fixtures on its top outer wall. The feeding mechanism includes a bracket and two supports on the top outer wall of the machine body. The top outer walls of the two supports have a common connecting platform. The top outer wall of the connecting platform has two moving slots, and the inner walls of the moving slots have multiple housings. The top outer wall of the connecting platform has a limiting plate. The top outer wall of the bracket has a connecting block. The inner wall of the connecting block has a first electric guide rail. The inner wall of the first electric guide rail has a moving block. One outer wall of the moving block has a first cylinder. The piston end of the first cylinder is connected to a first fixing plate. First robotic arms are located on both sides of the bottom outer wall of the first fixing plate. A dripping mechanism is also located on one outer wall of the bracket. The particle damping vibration absorber assembly equipment provided by this utility model has the technical advantages of fully automatic assembly, integrated workflow, good automation effect, and higher assembly efficiency. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of a particle damping vibration damper assembly device proposed in this utility model.

[0021] Figure 2 This is a schematic diagram of the turntable structure of a particle damping vibration damper assembly device proposed in this utility model.

[0022] Figure 3 This is a schematic diagram of the housing structure of a particle damping vibration damper assembly device proposed in this utility model.

[0023] Figure 4 This is a schematic diagram of the fixture structure for a particle damping vibration damper assembly equipment proposed in this utility model.

[0024] In the attached diagram: 1. Body; 2. Turntable; 3. Fixture; 4. Bracket; 5. Mounting base; 6. First connecting rod; 7. Guide rail base; 8. Second connecting rod; 9. Connecting base; 10. Connecting platform; 11. Housing; 12. Connecting plate; 13. Connecting block; 14. First cylinder; 15. First robotic arm; 16. Drip head; 17. Electric telescopic rod; 18. Second cylinder; 19. Suction cup; 20. Detection head; 21. Adapter block; 22. Oil guide head; 23. Third cylinder; 24. Second robotic arm. Detailed Implementation

[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0026] The particle damping vibration isolator assembly equipment disclosed in this utility model is mainly used in scenarios where traditional particle damping vibration isolator assembly equipment is used, the assembly process includes multiple workflows, and manual assembly is often used, which is cumbersome and inefficient.

[0027] Reference Figure 1 , Figure 2 and Figure 3 A particle damping vibration absorber assembly device includes a body 1, a turntable 2 mounted on the body 1, a feeding mechanism, and a discharging mechanism, and further includes:

[0028] Assembly mechanism: used for assembling bearings;

[0029] Testing facility: The testing facility is located on body 1;

[0030] Oiling mechanism: The oiling mechanism is located between the two testing mechanisms;

[0031] The top outer wall of the turntable 2 is provided with fixtures 3 distributed at equal intervals. The feeding mechanism includes a bracket 4 and two supports on the top outer wall of the machine body 1. The top outer wall of the two supports is provided with the same connecting platform 10. The top outer wall of the connecting platform 10 has two moving slots. The inner wall of the moving slots is provided with multiple housings 11. The top outer wall of the connecting platform 10 is provided with a limiting plate. The top outer wall of the bracket 4 is provided with a connecting block 13. The inner wall of the connecting block 13 is provided with a first electric guide rail. The inner wall of the first electric guide rail is slidably connected with a moving block. The outer wall of one side of the moving block is provided with a first cylinder 14. The piston end of the first cylinder 14 is connected to a first fixed plate. The bottom outer wall of the first fixed plate is provided with first robotic arms 15 on both sides. The outer wall of one side of the bracket 4 is also provided with a dripping mechanism.

[0032] In the specific working process, the feeding mechanism, assembly mechanism, inspection mechanism, oiling mechanism, inspection mechanism and unloading mechanism are sequentially distributed on the top of the machine body 1, located on the outside of the turntable 2. The bearings are assembled in the inner cavity of the housing 11 in an automated manner. First, the housing 11 is fed by the feeding mechanism, then assembled by the assembly mechanism, then inspected by the inspection mechanism to check whether the assembly is successful, then oiled by the oiling mechanism, and then inspected by the inspection mechanism to check whether it is qualified. Qualified particle damping shock absorbers are unloaded by the unloading mechanism. During the feeding process, the dripping mechanism drips water to lubricate the housing 11. Then, the first electric guide rail works to drive the moving block to move, thereby driving the first robot arm 15 to pick up and move the housing 11 conveyed on the connecting table 10. Then, the first cylinder 14 works to drive the second robot arm 24 to move down and put the housing 11 into the fixture 3. The housing 11 is assembled by rotating the turntable 2.

[0033] Reference Figure 3 In a preferred embodiment, the dripping mechanism includes a second electric guide rail disposed on one side of the outer wall of the bracket 4. A slider is slidably connected to the inner wall of the second electric guide rail. A connecting plate 12 is disposed on one side of the outer wall of the slider. Drip heads 16 are disposed on both sides of the bottom outer wall of the connecting plate 12. Water guides are disposed on both sides of the top outer wall of the connecting plate 12. The water guides are connected to the drip heads 16. The drip heads 16 are used in conjunction with the housing 11.

[0034] Specifically, water is introduced into the drip head 16 through the external conduit of the water inlet. When the housing 11 is transferred in the moving groove inside the connecting platform 10, the second electric guide rail works, driving the slider to move downward, which in turn drives the drip head 16 to drip water into the inner cavity of the housing 11, thereby achieving a lubrication effect and better subsequent assembly of the bearing with good fit.

[0035] Reference Figure 1 , Figure 2 and Figure 4 In a preferred embodiment, the assembly mechanism includes a mounting base 5 on the top outer wall of the body 1. An electric telescopic rod 17 is provided on one side of the outer wall of the mounting base 5. A second cylinder 18 is provided at the piston end of the electric telescopic rod 17. A mounting plate is provided at the piston end of the second cylinder 18. A suction cup 19 and a return spring are respectively provided on both sides of the bottom outer wall of the mounting rod. The suction cup 19 is located inside the return spring.

[0036] Specifically, during bearing assembly, the electric telescopic rod 17 operates, driving the second cylinder 18 to move back and forth. This causes the suction cup 19 to pick up and move the bearing above the fixture 3. Then, the second cylinder 18 operates, driving the suction cup 19 to move downwards and assemble the bearing into the inner cavity of the housing 11. During the downward pressing process, the return spring is squeezed. The return spring is limited to the outer side of the top of the housing 11, which better assembles the bearing into the inner cavity in the center of the housing 11, resulting in a more accurate assembly position.

[0037] It should be noted that: when conveying the housing 11 and the bearing, there are vibrating feeding plates on both sides to feed them. When the housing 11 is being fed, the conveyor belt is connected to the connecting table 10. The moving groove on the connecting table 10 is connected to one end of the transmission belt to better convey the housing 11. In the actual conveying process, a moving groove (not shown in the figure) needs to be opened on the mounting base 5 at the position of conveying the bearing. The bearing can be conveyed and the suction cup 19 can be used to adsorb it. In addition, the two placement grooves on the fixture 3 for placing the housing 11 are adapted to the first robot 15 and the second robot 24 to better grasp and place the housing 11.

[0038] Reference Figure 2 and Figure 4 In a preferred embodiment, the detection mechanism includes a first connecting rod 6 and a second connecting rod 8 respectively disposed on both sides of the top outer wall of the body 1. Each of the first connecting rod 6 and the second connecting rod 8 is fitted with a sleeve block, and each of the two sleeve blocks is provided with a detection head 20 on one side of its outer wall.

[0039] Specifically, at the first connecting rod 6 position, the detection head 20 inspects the assembly effect of the housing 11 and the bearing to see if they are installed correctly. At the second connecting rod 8 position, the detection head 20 inspects the pass rate of the particle damping shock absorber. After passing the inspection, the material can be unloaded at the unloading mechanism. The quality of the particle damping shock absorber is ensured through visual inspection.

[0040] Reference Figure 2 and Figure 4 In a preferred embodiment, the oiling mechanism includes a guide rail seat 7 on the top outer wall of the body 1. The guide rail seat 7 has a third electric guide rail on both sides of its outer wall. The inner walls of the two third electric guide rails are slidably connected to the same adapter block 21. The adapter block 21 has an adapter plate on one side of its outer wall. The bottom outer wall of the adapter plate has oil guide heads 22 on both sides of its bottom outer wall. The top outer wall of the adapter plate has oil guide ports on both sides of its top outer wall. The oil guide ports are connected to the oil guide heads 22. The oil guide heads 22 are used in conjunction with the housing 11.

[0041] Specifically, when the assembled particle damping shock absorber (i.e., the assembly of housing 11 and bearing) is moved to the guide rail seat 7 via turntable 2, the third electric guide rail works, driving the adapter block 21 to move up and down, and guiding oil into the oil guide head 22 through the external conduit at the oil guide port position, thereby driving the oil guide head 22 to perform oiling work on the particle damping shock absorber in fixture 3.

[0042] Reference Figure 1 , Figure 2 and Figure 4In a preferred embodiment, the unloading mechanism includes a connecting seat 9 on the top outer wall of the machine body 1. A third cylinder 23 is provided on one side of the outer wall of the connecting seat 9. A fourth cylinder is provided at the piston end of the third cylinder 23. A second fixing plate is provided at the piston end of the fourth cylinder. A second robotic arm 24 is provided on both sides of the bottom outer wall of the second fixing plate. A collection groove is provided between the turntable 2 and the connecting seat 9. The second robotic arms 24 are used in conjunction with the fixture 3 and the collection groove.

[0043] Specifically, when the qualified particle damping shock absorber moves to the connecting seat 9, the third cylinder works, driving the second robotic arm 24 to move left and right, thereby grabbing and moving the particle damping shock absorber in the fixture 3. Then the fourth cylinder works, driving the second robotic arm 24 to move down and place the grabbed particle damping shock absorber in the collection tank for subsequent collection and use.

[0044] Working principle: During use, the housing 11 is conveyed to the moving slot of the connecting platform 10. The second electric guide rail drives the drip head 16 to move down and drip water to lubricate the inner cavity of the housing 11. Then, through the cooperation of the first electric guide rail and the first cylinder 14, the first robotic arm 15 grabs and moves the housing 11 into the fixture 3. At the same time, the two housings 11 on the connecting platform 10 are moved and assembled. At this time, the turntable 2 rotates. When the fixture 3 rotates to the mounting seat 5, the electric telescopic rod 17 works in conjunction with the second cylinder 18 to place the suction cup 19 into the inner cavity of the housing 11 to form a particle damping shock absorber. The device moves to the first connecting rod 6 position, where the detection head 20 inspects the assembly of the ion damping shock absorber. After the assembly is inspected, it moves to the guide rail seat 7 position. Through the operation of the third electric guide rail, the oil guide head 22 is moved down to lubricate the particle damping shock absorber. After lubrication, it moves to the second connecting rod 8 position, where the detection head 20 checks whether the particle damping shock absorber is qualified. Qualified particle damping shock absorbers are then moved to the connecting seat 9 position. Through the operation of the third cylinder 23 in conjunction with the operation of the fourth cylinder, the second robotic arm 24 moves to pick up the qualified particle damping shock absorbers from the fixture 3 and place them in the collection tank for subsequent collection and use.

[0045] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A particle damping vibration absorber assembly device, comprising a body (1) and a turntable (2), a feeding mechanism, and a discharging mechanism disposed on the body (1), characterized in that, Also includes: Assembly mechanism: used for assembling bearings; Testing mechanism: The testing mechanism is located on the body (1); Oiling mechanism: The oiling mechanism is located between the two detection mechanisms; The turntable (2) has fixtures (3) evenly distributed on its top outer wall. The feeding mechanism includes a bracket (4) and two supports on the top outer wall of the machine body (1). The two supports have the same connecting platform (10) on their top outer walls. The connecting platform (10) has two moving slots on its top outer wall. The moving slots have multiple housings (11) on their inner walls. The connecting platform (10) has a limiting plate on its top outer wall. The bracket (4) has a connecting block (13) on its top outer wall. The connecting block (13) has a first electric guide rail on its inner wall. The first electric guide rail has a moving block on its inner wall. The moving block has a first cylinder (14) on one side outer wall. The piston end of the first cylinder (14) is connected to a first fixing plate. The first fixing plate has a first robotic arm (15) on both sides of its bottom outer wall. The bracket (4) also has a dripping mechanism on one side outer wall.

2. The particle damping vibration absorber assembly equipment according to claim 1, characterized in that, The dripping mechanism includes a second electric guide rail on one side of the outer wall of the bracket (4). The inner wall of the second electric guide rail is provided with a slider. A connecting plate (12) is provided on one side of the outer wall of the slider. Both sides of the bottom outer wall of the connecting plate (12) are provided with drip heads (16). Both sides of the top outer wall of the connecting plate (12) are provided with water guides. The water guides are connected to the drip heads (16). The drip heads (16) are used in conjunction with the housing (11).

3. The particle damping vibration absorber assembly equipment according to claim 2, characterized in that, The assembly mechanism includes a mounting base (5) on the top outer wall of the body (1). An electric telescopic rod (17) is provided on one side of the outer wall of the mounting base (5). A second cylinder (18) is provided at the piston end of the electric telescopic rod (17). A mounting plate is provided at the piston end of the second cylinder (18). A suction cup (19) and a return spring are respectively provided on both sides of the bottom outer wall of the mounting plate. The suction cup (19) is located inside the return spring.

4. The particle damping vibration absorber assembly equipment according to claim 3, characterized in that, The detection mechanism includes a first connecting rod (6) and a second connecting rod (8) respectively located on both sides of the top outer wall of the body (1). Both the first connecting rod (6) and the second connecting rod (8) are fitted with a sleeve block, and a detection head (20) is provided on one side of the outer wall of each of the two sleeve blocks.

5. The particle damping vibration absorber assembly equipment according to claim 4, characterized in that, The oiling mechanism includes a guide rail seat (7) on the top outer wall of the body (1). The guide rail seat (7) has a third electric guide rail on both sides of its outer wall. The inner walls of the two third electric guide rails are connected to the same adapter block (21). The adapter block (21) has an adapter plate on one side of its outer wall. The bottom outer wall of the adapter plate has an oil guide head (22) on both sides. The top outer wall of the adapter plate has an oil guide port on both sides. The oil guide port is connected to the oil guide head (22). The oil guide head (22) is used in conjunction with the housing (11).

6. The particle damping vibration absorber assembly equipment according to claim 1, characterized in that, The feeding mechanism includes a connecting seat (9) on the top outer wall of the machine body (1), a third cylinder (23) is provided on one side outer wall of the connecting seat (9), a fourth cylinder is provided at the piston end of the third cylinder (23), a second fixing plate is provided at the piston end of the fourth cylinder, and a second robot arm (24) is provided on both sides of the bottom outer wall of the second fixing plate.

7. The particle damping vibration absorber assembly equipment according to claim 6, characterized in that, A collection groove is provided between the turntable (2) and the connecting seat (9), and the second robotic arm (24) is used in conjunction with the fixture (3) and the collection groove.

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