Cutting device for thermal insulation material
By using a sliding sleeve-sliding bar linkage mechanism and a drive groove design with replaceable insert plates, the problems of complex operation and low positioning accuracy of traditional insulation material cutting devices are solved, enabling diversified cutting paths and precise adjustment, and reducing costs.
Patent Information
- Application Number
- CN202520359835.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-03-04
AI Technical Summary
Traditional insulation material cutting devices are complex to operate, require high positioning accuracy, and are costly. Single-line wire cutting results in large errors and cannot achieve diversified cutting paths.
The sliding sleeve-slider linkage mechanism enables precise bidirectional adjustment of the heating wire height and horizontal position. Combined with the drive slot design with replaceable insert plates, it supports straight line, curve and irregular shape cutting modes.
It enables precise adjustment of the heating wire position and diversified cutting paths, reducing operational complexity and cost, and improving cutting accuracy and efficiency.
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Figure CN223777399U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to thermal insulation material processing technical field, in particular to a kind of cutting device of thermal insulation material. BACKGROUND
[0002] Polystyrene foam board, also known as foam board, EPS board, is a white object formed by heating and molding of expandable polystyrene beads containing volatile liquid foaming agent in a mold after pre-expansion. It has a micro-closed cell structure and is widely used in building walls, roof insulation, composite board insulation, cold storage, air conditioning, vehicle, ship insulation, floor heating, decoration and sculpture.
[0003] The traditional thermal insulation material cutting device has the following problems: the numerical control processing equipment has high positioning accuracy and good surface processing quality, but the operation is complex, the purchase and use cost increases, and the maintenance cost is high. In addition, single wire cutting will result in single cutting path, and without size comparison, the error will be large, so it is necessary to design a thermal insulation material cutting device to solve the above problems. UTILITY MODEL CONTENT
[0004] To solve the above technical problems, the utility model provides a cutting device for thermal insulation material, which realizes bidirectional precise adjustment of the height and horizontal position of the heating wire through a sliding sleeve-sliding bar linkage mechanism, and is compatible with linear, curved and special-shaped cutting modes by cooperating with the design of a replaceable plug-in board driving groove.
[0005] To achieve the above purpose, the utility model provides the following scheme:
[0006] A cutting device for thermal insulation material includes a platform, the top surface of the platform is fixedly connected with an adjusting assembly for adjusting the position of the cutting thermal insulation material at both ends, the adjusting assembly includes two vertical columns, a sliding member is sleeved outside the vertical column, a sliding plate is slidably connected between the two sliding members, a plurality of mounting holes are formed in the middle of the sliding plate, an insulating plug-in board is detachably connected in the mounting hole, a clamping piece is detachably connected to the side surface of the plug-in board, and an electric heating wire is detachably connected between the two clamping pieces; the clamping piece is in communication with an external DC power supply; a thermal insulation board is placed on the top surface of the platform, and the thermal insulation board is arranged between the four vertical columns.
[0007] Preferably, the sliding member includes a sliding sleeve, the sliding sleeve is sleeved on the outside of the vertical column and is slidably connected therewith, a slide groove is formed at one end of the bottom surface of the sliding sleeve, a sliding bar is slidably connected in the slide groove, and the sliding bar is fixedly connected with the top surface of the sliding plate; a top wire is penetrated through the top surface of the sliding sleeve and is screwed, and the sliding sleeve is detachably connected with the sliding bar through the top wire.
[0008] Preferably, the plug plate is fixedly connected with a plurality of limiting plates away from the end face of the electric heating wire, and the limiting plates are detachably connected with the sliding plate; the end face of the plug plate is provided with a driving groove, and the driving groove is slidably connected with the clamping piece.
[0009] Preferably, the clamping piece comprises a threaded stud, one end of the threaded stud is fixedly connected with a terminal post, the terminal post is connected with the direct current power supply in communication, and the other end of the threaded stud is screwed with a nut, and the electric heating wire is detachably connected with the threaded stud through the nut.
[0010] Preferably, the driving groove is adapted to the cross section line of the section of the heat preservation plate.
[0011] Preferably, the mounting hole is provided with a hanging groove on the opposite side surface, and the mounting hole is adapted to the plug plate.
[0012] Preferably, the side surface of the stand column and the side surface of the sliding plate are respectively provided with scale lines.
[0013] Compared with the prior art, the utility model has the advantages and technical effects that:
[0014] The utility model discloses a heat preservation plate cutting device, which comprises a platform, a sliding piece, a stand column, a sliding bar and a clamping piece, wherein the platform is provided with a mounting hole, the sliding piece is movably arranged on the stand column, the sliding bar is movably arranged on the sliding piece, and the clamping piece is movably arranged on the sliding bar. BRIEF DESCRIPTION OF DRAWINGS
[0015] The accompanying drawings, which form a part of the present application, are included to provide a further understanding of the application, and are incorporated herein for purposes of illustrating the illustrative embodiments of the present application and the explanations provided herein and are not intended as a proper limitation of the present application. In the drawings:
[0016] Figure 1 It is a side view three-dimensional structure schematic diagram of the utility model;
[0017] Figure 2 It is Figure 1 It is an enlarged structure schematic diagram of A in the figure;
[0018] Figure 3 It is Figure 1 It is an enlarged structure schematic diagram of B in the figure;
[0019] Figure 4 It is a side view three-dimensional structure schematic diagram of the sliding plate.
[0020] Wherein, 1, platform; 2, stand; 3, slide plate; 4, mounting hole; 5, plugboard; 6, heating wire; 7, insulation board; 8, sliding sleeve; 9, slide bar; 10, jackscrew; 11, limiting plate; 12, drive slot; 13, stud; 14, terminal post; 15, nut; 16, hanging groove. DETAILED DESCRIPTION
[0021] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0022] It should be noted that all components in the technical solutions of the present application need additional facilities for driving or / and controlling of water supply, oil supply, power supply, gas supply. If not further described, it is assumed that the prior art is used and equipped, and no special description is required.
[0023] It should be noted that, in order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0024] As shown in Figures 1-4 A cutting device for thermal insulation material, comprising a platform 1, the top surface of the platform 1 is fixedly connected with an adjusting assembly at both ends for adjusting the position of cutting thermal insulation material, the adjusting assembly comprises two stand columns 2, the outer side of the stand column 2 is sleeved with a sliding member, the sliding members are slidably connected with a slide plate 3 between them, a plurality of mounting holes 4 are formed in the middle of the slide plate 3, the mounting holes 4 are detachably connected with insulating plugboards 5, the plugboards 5 are detachably connected with clamping members on the side, the clamping members are detachably connected with heating wires 6 between them, further, the heating wires 6 are tautly arranged through the clamping members and are perpendicular to the slide plate 3. The clamping members are connected with an external DC power supply (not shown in the drawing); the platform 1 is placed with an insulation board 7, and the insulation board 7 is arranged between the four stand columns 2.
[0025] Further, the DC power supply can supply power to the heating wire 6 to heat the heating wire 6, and is used to cut the insulation board 7 of foam material to realize the processing of the insulation board 7. It is the prior art, which will not be described here.
[0026] Further optimization scheme, the sliding member includes a sliding sleeve 8, the sliding sleeve 8 is sleeved on the outside of the stand 2 and is slidably connected with the stand 2, a sliding groove is formed in the bottom surface of the sliding sleeve 8, the sliding sleeve 8 can slide up and down along the stand 2, and then the sliding bar 9 is driven to move, so that the height of the electric heating wire 6 is adjusted. The sliding bar 9 is slidably connected in the sliding groove of the sliding sleeve 8, the sliding bar 9 is fixedly connected with the top surface of the sliding plate 3, the sliding bar 9 slides in the sliding groove of the sliding sleeve 8, the transverse movement of the sliding plate 3 is realized, and the two sliding plates 3 are arranged in parallel. The top surface of the sliding sleeve 8 penetrates and is screwed with a top screw 10, and the sliding sleeve 8 is detachably connected with the sliding bar 9 through the top screw 10, so that the transverse position of the sliding plate 3 can be fixed.
[0027] Further, the side surface of the sliding sleeve 8 is also screwed with the top screw 10, and the sliding sleeve 8 can be detachably connected with the stand 2 through the top screw 10.
[0028] Further optimization scheme, the end surface of the plug-in plate 5 away from the electric heating wire 6 is fixedly connected with a plurality of limiting plates 11, the limiting plates 11 are detachably connected with the sliding plate 3; the end surface of the plug-in plate 5 is provided with a driving groove 12, and the driving groove 12 is slidably connected with the clamping piece. The two plug-in plates 5 are fixedly installed in the mounting hole 4 by using the limiting plates 11, so that they are prevented from falling off.
[0029] Further optimization scheme, the clamping piece includes a threaded stud 13, one end of the threaded stud 13 is fixedly connected with a terminal stud 14, the terminal stud 14 is connected with the direct-current power supply in communication; the other end of the threaded stud 13 is screwed with a nut 15, and the electric heating wire 6 is detachably connected with the threaded stud 13 through the nut 15. Further, the threaded stud 13 is slidably connected with the driving groove 12, so that when the threaded stud 13 is manually pushed, the threaded stud 13 can move along the driving groove 12, and then the cutting of the insulation board 7 is realized, and it is ensured that the section after cutting is consistent with the shape of the driving groove 12.
[0030] Further optimization scheme, the driving groove 12 is adapted to the section line of the section of the insulation board 7, the driving groove 12 can be continuously changed to improve the adaptability to different cutting sections, and the plug-in plate 5 with different driving grooves 12 can be replaced to realize quick switching.
[0031] Further optimization scheme, opposite side surfaces of the mounting hole 4 are provided with hanging grooves 16, and the mounting hole 4 is adapted to the plug-in plate 5.
[0032] Further optimization scheme, the side surface of the stand 2 and the side surface of the sliding plate 3 are respectively provided with scale lines. The scale lines can quickly indicate the size of the insulation board 7, and the confirmation speed of the cutting position of the cutter is improved.
[0033] The working process of the embodiment is as follows:
[0034] Step 1: device initialization
[0035] The foam material insulation board 7 is placed horizontally in the center of the platform 1, the vertical scale line on the side of the stand column 2 is observed, the sliding sleeve 8 is manually adjusted to the preset height (such as 50mm scale position), and the top wire 10 is tightened to lock the sliding sleeve 8. At this time, the sliding plate 3 is matched with the sliding groove of the sliding sleeve 8 through the sliding strip 9, and can freely slide in the horizontal direction.
[0036] Step 2: Electric heating wire path configuration
[0037] Select the plug-in board 5 according to the cutting shape requirement:
[0038] Straight line cutting: select the plug-in board 5 with a straight driving groove 12, slide the stud 13 of the clamping piece into the driving groove 12, and ensure that the electric heating wire 6 is in a 90° vertical tension state with the sliding plate 3.
[0039] Curved cutting: replace the plug-in board 5 with an arc-shaped driving groove 12, slide the stud 13 of the clamping piece into the driving groove 12, and ensure that the electric heating wire 6 is in a 90° vertical tension state with the sliding plate 3.
[0040] Step 3: Three-dimensional positioning calibration
[0041] The plug-in board 5 is clamped into the mounting hole 4 through the limiting plate 11, and the plug-in board 5 is ensured to be flatly attached to the sliding plate 3. The horizontal scale line on the side of the sliding plate 3 is observed, and the sliding strip 9 is pushed to align the electric heating wire 6 with the cutting starting point (such as 30mm position from the edge) of the insulation board 7.
[0042] Step 4: Dynamic cutting operation
[0043] Connect the direct current power supply (preferably use voltage 24V, current 8A), and the electric heating wire 6 is heated to 180-220℃. The operation mode includes:
[0044] Push the clamping piece along the driving groove 12, and the electric heating wire 6 cuts the insulation board 7 according to the groove track, and the cutting speed is preferably controlled at 0.5-1m / min.
[0045] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any change or replacement within the technical range disclosed in the present application can be easily thought by those skilled in the art, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A cutting device for thermal insulation material, characterized in that, The utility model provides a cutting device for thermal insulation material, including platform (1), the top surface both ends of platform (1) are fixedly connected with the adjusting assembly for adjusting the position of cutting thermal insulation material, the adjusting assembly includes two stands (2), the outer side of stand (2) is sleeved with sliding piece, and the sliding piece is slidably connected with slide (3) between two sliding pieces, a plurality of mounting holes (4) are formed in the middle part of slide (3), and the mounting hole (4) is detachably connected with the insulated plugboard (5) in, the side of plugboard (5) is detachably connected with the clamping piece, and the clamping piece is detachably connected with the electric heating wire (6) between two clamping pieces, the clamping piece is connected with the external direct current power supply, and the top surface of platform (1) places the thermal insulation board (7), and the thermal insulation board (7) is arranged between four stands (2).
2. The cutting apparatus of the thermal insulation material according to claim 1, characterized in that: The sliding piece includes sliding sleeve (8), the sliding sleeve (8) is sleeved on the outer side of stand (2) and is slidably connected with it, the bottom surface one end of sliding sleeve (8) is formed with slide groove, the slide groove is slidably connected with slide bar (9), and the slide bar (9) is fixedly connected with the top surface of slide (3), the top surface of sliding sleeve (8) is penetrated and is screwed with top screw (10), and sliding sleeve (8) is detachably connected with slide bar (9) through top screw (10).
3. The cutting apparatus of the thermal insulation material according to claim 1, characterized in that: The end face of plugboard (5) away from electric heating wire (6) is fixedly connected with a plurality of limit plates (11), and the limit plate (11) is detachably connected with slide (3), the end face of plugboard (5) is formed with drive groove (12), and the drive groove (12) is slidably connected with the clamping piece.
4. The cutting apparatus of the thermal insulation material according to claim 3, characterized in that: The clamping piece includes stud (13), one end of stud (13) is fixedly connected with binding post (14), and binding post (14) is connected with the direct current power supply, and the other end of stud (13) is screwed with nut (15), and electric heating wire (6) is detachably connected with stud (13) through nut (15).
5. The cutting apparatus of the thermal insulation material according to claim 3, characterized in that: The drive groove (12) is adapted to the sectional line of the section of thermal insulation board (7).
6. The cutting apparatus of the thermal insulation material according to claim 1, characterized in that: The opposite side of mounting hole (4) is formed with hanging groove (16), and the mounting hole (4) is adapted to plugboard (5).
7. The cutting apparatus of the thermal insulation material according to claim 1, characterized in that: The side of stand (2) and the side of slide (3) are respectively provided with scale lines.