Ultrasonic detector line storage device
By designing a wiring storage device for ultrasonic testing instruments, and utilizing a base, rotating seat, rotating roller, sliding groove, and bevel gear mechanism, the automatic winding and unwinding of wires is achieved. This solves the problems of low efficiency and high intensity of manual operation in existing technologies, and improves work efficiency and the practicality of the device.
Patent Information
- Application Number
- CN202520384249.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-03-06
AI Technical Summary
The existing ultrasonic testing instrument's cable winding and unwinding device requires staff to manually move the push-pull mechanism and adjust the speed, which increases the workload and wastes time for staff.
An ultrasonic testing instrument cable storage device was designed, comprising a base, a rotating seat, a rotating roller, a sliding groove, a reciprocating lead screw, a sliding block, a connecting rod, and multiple bevel gear mechanisms. Through servo motor drive and manual operation, the device enables automatic cable winding and unwinding and cable management.
It enables automatic winding and unwinding of ultrasonic testing instrument leads, reducing the workload of staff and improving the efficiency of winding and unwinding and the practicality of the device.
Smart Images

Figure CN223779656U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of circuit storage devices, specifically a circuit storage device for an ultrasonic detector. Background Technology
[0002] Ultrasonic guided wave detectors are designed for the rapid detection of external and internal corrosion, as well as axial and circumferential cracks, in long-distance pipelines, tanks, containers, and steel cables. They can be widely used for pipeline inspection in underground, insulated, and high-temperature environments. When using ultrasonic guided wave detectors, the cable is usually wound up and released manually, and then wound onto a reel. This process wastes a lot of the worker's time, so a cable storage device is needed.
[0003] Chinese patent application number 202120677484.9 discloses a cable winding device for an ultrasonic testing instrument for cast-in-place concrete piles. The device includes a cable winding assembly and a power assembly. The cable winding assembly includes a winding core; the power assembly includes a motor, a driver, and a power supply. The winding core is connected to the motor, the motor is connected to the driver, and the driver is connected to the power supply. The motor is configured to drive the winding core to rotate, and the power supply is configured to provide electrical energy to the driver. Through the winding core, motor, driver, and power supply, the winding core is connected to the motor, the motor is connected to the driver, and finally the driver is connected to the power supply. During operation, the power supply provides electrical energy to the driver, which then drives the motor, causing the motor to rotate the winding core. This causes the cable to be automatically wound up under the rotation of the winding core. Similarly, the cable is unwound. This invention, by setting up a winding core, motor, driver, and power supply, achieves automatic cable winding, reducing the number of workers required, speeding up the winding and unwinding process, simplifying the work process, improving work efficiency, and solving the problem of the inability to automatically wind and unwind cables in existing technologies.
[0004] However, when using the ultrasonic testing instrument cable retractor for concrete piles, the staff needs to manually move the push-pull parts to move the connecting parts and the cable threading parts to manage the ultrasonic testing instrument cable during the winding process. At the same time, the staff also need to adjust the push-pull speed according to the winding speed, which increases the workload of the staff. Therefore, we propose an ultrasonic testing instrument cable retractor. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides an ultrasonic testing instrument circuit storage device, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic testing instrument wiring storage device, comprising a base, a mounting bracket fixedly connected to the top of the base, a rotating seat rotatably connected to one side of the mounting bracket, a rotating roller fixedly connected to one side of the rotating seat, a sliding groove provided inside the base, a reciprocating lead screw rotatably connected inside the sliding groove, a sliding block slidably connected inside the sliding groove, the reciprocating lead screw passing through the sliding block and threadedly connected thereto, a connecting rod fixedly connected to the top of the sliding block, and a wiring hole provided inside the connecting rod.
[0007] Preferably, the mounting frame has a first rotating groove inside, and a first rotating shaft is rotatably connected inside the first rotating groove. A first bevel gear is fixedly connected to the outside of the first rotating shaft and inside the first rotating groove. A second rotating shaft is rotatably connected inside the first rotating groove, and a second bevel gear is fixedly connected to the outside of the second rotating shaft and inside the first rotating groove. The second bevel gear meshes with the first bevel gear. One end of the first rotating shaft extends to the outside of the mounting frame and is fixedly connected to a rotating seat. Through the mutual cooperation of the second rotating shaft, the second bevel gear, the first rotating shaft, and the first bevel gear, the rotating seat can be driven to rotate, thereby driving the rotating roller and the take-up roller to rotate, thereby taking in and unwinding the ultrasonic detector wire.
[0008] Preferably, the base has a third internal groove, and a fifth rotating shaft is rotatably connected inside the third internal groove. A seventh bevel gear is fixedly connected to the outside of the fifth rotating shaft and inside the third internal groove. A sixth bevel gear is fixedly connected to the outside of the third rotating shaft and inside the third internal groove. The sixth and seventh bevel gears mesh with each other. One end of the fifth rotating shaft extends into the sliding groove and is fixedly connected to a reciprocating lead screw. Through the cooperation of the third rotating shaft, the sixth bevel gear, the fifth rotating shaft, and the seventh bevel gear, the normal operation of the sliding mechanism can be ensured, thereby driving the connecting rod to slide on the top of the base. This allows for cable management when retracting or extending the ultrasonic testing instrument's wires, improving cable management efficiency and reducing the workload of the staff.
[0009] Preferably, the base has a second internal shaft inside, and a fourth rotating shaft is rotatably connected inside the second internal shaft. A fifth bevel gear is fixedly connected to the outside of the fourth rotating shaft and inside the second internal shaft. One end of the third rotating shaft extends into the interior of the second internal shaft and is fixedly connected to the fourth bevel gear. One end of the second rotating shaft extends into the interior of the second internal shaft and is fixedly connected to the third bevel gear. The third, fourth, and fifth bevel gears mesh with each other. Through the mutual cooperation of the fourth rotating shaft, the fifth bevel gear, the third rotating shaft, the fourth bevel gear, the second rotating shaft, and the third bevel gear, the normal operation of each mechanism can be guaranteed.
[0010] Preferably, a servo motor is fixedly installed inside the base, and the output end of the servo motor is fixedly connected to the fourth rotating shaft.
[0011] Preferably, the transmission ratio of the sixth and seventh bevel gears can be adjusted by adjusting their gear ratio. By adjusting the gear ratio of the sixth and seventh bevel gears, the speed at which the sliding mechanism drives the connecting rod to slide is proportional to the speed at which the rotating roller takes in and releases the ultrasonic detector wire, thereby ensuring the efficiency of taking in and releasing the ultrasonic detector wire.
[0012] Preferably, a take-up roller is sleeved on the outer side of the rotating roller, and one end of the first rotating shaft extends to the outer side of the mounting frame and is fixedly connected to a rotating handle. The take-up roller has a through hole inside. Through the cooperation of the rotating handle and the first rotating shaft, the ultrasonic detector wire can be manually wound and unwound when the power is off. When wound and unwound, the plug end of the ultrasonic detector wire can be plugged into the device through the through hole, thereby improving the practicality of the ultrasonic detector wire storage device.
[0013] This utility model provides a circuit storage device for an ultrasonic testing instrument, which has the following beneficial effects:
[0014] 1. This ultrasonic testing instrument wiring storage device, through the mutual cooperation of the fourth rotating shaft, the fifth bevel gear, the third rotating shaft, the fourth bevel gear, the sixth bevel gear, the fifth rotating shaft, the seventh bevel gear, the sliding groove, the reciprocating lead screw, the sliding block, the connecting rod, and the wiring hole, can manage the ultrasonic testing instrument wires during winding and unwinding, preventing the ultrasonic testing instrument wires from getting tangled and reducing the workload of the workers. At the same time, during processing, the transmission ratio can be adjusted by adjusting the gear ratio of the sixth bevel gear and the seventh bevel gear, so that the speed at which the sliding mechanism drives the connecting rod to slide is proportional to the speed at which the rotating roller winds and unwinds the ultrasonic testing instrument wires.
[0015] 2. This ultrasonic detector wiring storage device, through the mutual cooperation of the fourth rotating shaft, the fifth bevel gear, the second rotating shaft, the second bevel gear, the third bevel gear, the first rotating shaft, and the first bevel gear, can drive the rotating seat and the rotating roller to rotate, thereby driving the take-up roller to rotate, thus winding the ultrasonic detector wire to the outside of the take-up roller. At the same time, through the mutual cooperation of the rotating handle and the first rotating shaft, the ultrasonic detector wire can be manually wound and wound when the power is off, thereby improving the practicality of the ultrasonic detector wiring storage device. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the base of this utility model;
[0018] Figure 3 This is a schematic diagram of the sliding mechanism of this utility model.
[0019] In the diagram: 1. Base; 2. Mounting bracket; 3. Rotating seat; 4. Rotating roller; 5. Take-up roller; 6. First rotating groove; 7. First rotating shaft; 8. First bevel gear; 9. Rotating handle; 10. Second rotating shaft; 11. Second bevel gear; 12. Second internal shaft; 13. Third bevel gear; 14. Third rotating shaft; 15. Fourth bevel gear; 16. Fourth rotating shaft; 17. Fifth bevel gear; 18. Servo motor; 19. Third internal groove; 20. Sixth bevel gear; 21. Fifth rotating shaft; 22. Seventh bevel gear; 23. Sliding groove; 24. Reciprocating lead screw; 25. Sliding block; 26. Connecting rod; 27. Cable management hole; 28. Through hole. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0021] Please see Figures 1 to 3 This utility model provides a technical solution: an ultrasonic detector circuit storage device, including a base 1, a mounting bracket 2 fixedly connected to the top of the base 1, a rotating seat 3 rotatably connected to one side of the mounting bracket 2, a rotating roller 4 fixedly connected to one side of the rotating seat 3, a sliding groove 23 opened inside the base 1, a reciprocating screw 24 rotatably connected inside the sliding groove 23, a sliding block 25 slidably connected inside the sliding groove 23, the reciprocating screw 24 passes through the sliding block 25 and is threadedly connected to it, a connecting rod 26 fixedly connected to the top of the sliding block 25, and a cable management hole 27 opened inside the connecting rod 26;
[0022] The mounting frame 2 has a first rotating groove 6 inside, and a first rotating shaft 7 is rotatably connected inside the first rotating groove 6. A first bevel gear 8 is fixedly connected to the outside of the first rotating shaft 7 and inside the first rotating groove 6. A second rotating shaft 10 is rotatably connected inside the first rotating groove 6, and a second bevel gear 11 is fixedly connected to the outside of the second rotating shaft 10 and inside the first rotating groove 6. The second bevel gear 11 meshes with the first bevel gear 8. One end of the first rotating shaft 7 extends to the outside of the mounting frame 2 and is fixedly connected to a rotating seat 3. Through the mutual cooperation of the second rotating shaft 10, the second bevel gear 11, the first rotating shaft 7, and the first bevel gear 8, the rotating seat 3 can be driven to rotate, thereby driving the rotating roller 4 and the take-up roller 5 to rotate, thereby taking in and unwinding the ultrasonic detector wire.
[0023] The base 1 has a third internal groove 19 inside, and a fifth rotating shaft 21 is rotatably connected inside the third internal groove 19. A seventh bevel gear 22 is fixedly connected to the outside of the fifth rotating shaft 21 and inside the third internal groove 19. A third rotating shaft 14 is rotatably connected inside the third internal groove 19, and a sixth bevel gear 20 is fixedly connected to the outside of the third rotating shaft 14 and inside the third internal groove 19. The sixth bevel gear 20 and the seventh bevel gear 22 mesh with each other. One end of the fifth rotating shaft 21 extends into the sliding groove 23 and is fixedly connected to a reciprocating screw 24. Through the cooperation of the third rotating shaft 14, the sixth bevel gear 20, the fifth rotating shaft 21 and the seventh bevel gear 22, the normal operation of the sliding mechanism can be guaranteed, thereby driving the connecting rod 26 to slide on the top of the base 1. This allows for cable management when retracting and extending the ultrasonic detector wires, improving cable management efficiency and reducing the workload of the staff.
[0024] The base 1 has a second internal shaft 12 inside, and a fourth rotating shaft 16 is rotatably connected inside the second internal shaft 12. A fifth bevel gear 17 is fixedly connected to the outside of the fourth rotating shaft 16 and inside the second internal shaft 12. One end of a third rotating shaft 14 extends into the second internal shaft 12 and is fixedly connected to a fourth bevel gear 15. One end of a second rotating shaft 10 extends into the second internal shaft 12 and is fixedly connected to a third bevel gear 13. The third bevel gear 13, the fourth bevel gear 15, and the fifth bevel gear 17 mesh with each other. Through the mutual cooperation of the fourth rotating shaft 16, the fifth bevel gear 17, the third rotating shaft 14, the fourth bevel gear 15, the second rotating shaft 10, and the third bevel gear 13, the normal operation of each mechanism can be guaranteed. In use, the servo motor 18 is started to drive the fourth rotating shaft 16 to rotate, which in turn drives the fifth bevel gear 17 to rotate, and then drives the third bevel gear 13 and... The fourth bevel gear 15 rotates accordingly, which in turn drives the second rotating shaft 10 and the third rotating shaft 14 to rotate, which in turn drives the second bevel gear 11 to rotate, which in turn drives the first bevel gear 8 to rotate, which in turn drives the first rotating shaft 7 to rotate, which in turn drives the rotating seat 3 to rotate, which in turn drives the rotating roller 4 and the take-up roller 5 to rotate, thereby taking in and releasing the ultrasonic detector wire. At the same time, the third rotating shaft 14 drives the sixth bevel gear 20 to rotate, which in turn drives the seventh bevel gear 22 to rotate, which in turn drives the fifth rotating shaft 21 to rotate, which in turn drives the reciprocating screw 24 to rotate, which in turn drives the sliding block 25 to slide inside the sliding groove 23, which in turn drives the connecting rod 26 to slide on the top of the base 1, thereby managing the ultrasonic detector wire when taking in and releasing it. A servo motor 18 is fixedly installed inside the base 1, and the output end of the servo motor 18 is fixedly connected to the fourth rotating shaft 16.
[0025] The transmission ratio of the sixth bevel gear 20 and the seventh bevel gear 22 can be adjusted by adjusting their gear ratio. By adjusting the gear ratio of the sixth bevel gear 20 and the seventh bevel gear 22, the speed at which the sliding mechanism drives the connecting rod 26 to slide is proportional to the speed at which the rotating roller 4 takes in and releases the ultrasonic detector wire, thus ensuring the efficiency of taking in and releasing the ultrasonic detector wire. A take-up roller 5 is sleeved on the outside of the rotating roller 4. One end of the first rotating shaft 7 extends to the outside of the mounting frame 2 and is fixedly connected to a rotating handle 9. A through hole 28 is opened inside the take-up roller 5. Through the cooperation of the rotating handle 9 and the first rotating shaft 7, the ultrasonic detector wire can be manually taken in and released when the power is off. At the same time, when taking in and releasing the ultrasonic detector wire, the plug end of the ultrasonic detector wire can be plugged into the equipment through the through hole 28, thereby improving the practicality of the ultrasonic detector wire storage device.
[0026] In summary, when using this ultrasonic testing instrument wiring storage device, the connector of the ultrasonic testing instrument wire can be passed through the cable management hole 27 and then through the through hole 28 to be plugged into the ultrasonic testing instrument host for use.
[0027] When winding or unwinding the cable, unplug the connector. If the cable has been completely unwound, manually limit the connector at the beginning of winding to prevent it from being pulled into the through hole 28. Then, start the servo motor 18 to drive the fourth rotating shaft 16, which in turn drives the fifth bevel gear 17, which in turn drives the third bevel gear 13 and the fourth bevel gear 15 to rotate accordingly. This drives the second rotating shaft 10 and the third rotating shaft 14 to rotate, which in turn drives the second bevel gear 11 to rotate, which in turn drives the first bevel gear 8 to rotate, which in turn drives the first rotating shaft 7 to rotate, which in turn drives the rotating seat 3 to rotate, and finally drives the rotating roller 4 and... The take-up roller 5 rotates to take in and release the ultrasonic detector wire. When releasing the wire, the ultrasonic detector head needs to be pulled to assist in pulling out the wire. At the same time, the third rotating shaft 14 drives the sixth bevel gear 20 to rotate, then drives the seventh bevel gear 22 to rotate, then drives the fifth rotating shaft 21 to rotate, then drives the reciprocating screw 24 to rotate, then drives the sliding block 25 to slide inside the sliding groove 23, and then drives the connecting rod 26 to slide on the top of the base 1. This allows for wire management when taking in and releasing the ultrasonic detector wire. Through the cooperation of the rotating handle 9 and the first rotating shaft 7, the ultrasonic detector wire can be manually taken in and released when the power is off.
[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An ultrasonic testing instrument circuit storage device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to the mounting bracket (2), and a rotating seat (3) is rotatably connected to one side of the mounting bracket (2). A rotating roller (4) is fixedly connected to one side of the rotating seat (3). A sliding groove (23) is provided inside the base (1). A reciprocating screw (24) is rotatably connected inside the sliding groove (23). A sliding block (25) is slidably connected inside the sliding groove (23). The reciprocating screw (24) passes through the sliding block (25) and is threadedly connected to it. A connecting rod (26) is fixedly connected to the top of the sliding block (25). A cable management hole (27) is provided inside the connecting rod (26).
2. The ultrasonic testing instrument circuit storage device according to claim 1, characterized in that: The mounting bracket (2) has a first rotating groove (6) inside, and a first rotating shaft (7) is rotatably connected inside the first rotating groove (6). A first bevel gear (8) is fixedly connected to the outside of the first rotating shaft (7) and inside the first rotating groove (6). A second rotating shaft (10) is rotatably connected inside the first rotating groove (6). A second bevel gear (11) is fixedly connected to the outside of the second rotating shaft (10) and inside the first rotating groove (6). The second bevel gear (11) meshes with the first bevel gear (8). One end of the first rotating shaft (7) extends to the outside of the mounting bracket (2) and is fixedly connected to a rotating seat (3).
3. The ultrasonic testing instrument circuit storage device according to claim 2, characterized in that: The base (1) has a third internal groove (19) inside. A fifth rotating shaft (21) is rotatably connected inside the third internal groove (19). A seventh bevel gear (22) is fixedly connected to the outside of the fifth rotating shaft (21) and inside the third internal groove (19). A third rotating shaft (14) is rotatably connected inside the third internal groove (19). A sixth bevel gear (20) is fixedly connected to the outside of the third rotating shaft (14) and inside the third internal groove (19). The sixth bevel gear (20) meshes with the seventh bevel gear (22). One end of the fifth rotating shaft (21) extends into the sliding groove (23) and is fixedly connected to a reciprocating screw (24).
4. The ultrasonic testing instrument circuit storage device according to claim 3, characterized in that: The base (1) has a second internal shaft (12) inside, and a fourth rotating shaft (16) is rotatably connected inside the second internal shaft (12). A fifth bevel gear (17) is fixedly connected to the outside of the fourth rotating shaft (16) and inside the second internal shaft (12). One end of the third rotating shaft (14) extends into the inside of the second internal shaft (12) and is fixedly connected to the fourth bevel gear (15). One end of the second rotating shaft (10) extends into the inside of the second internal shaft (12) and is fixedly connected to the third bevel gear (13). The third bevel gear (13), the fourth bevel gear (15), and the fifth bevel gear (17) mesh with each other.
5. The ultrasonic testing instrument circuit storage device according to claim 4, characterized in that: A servo motor (18) is fixedly installed inside the base (1), and the output end of the servo motor (18) is fixedly connected to the fourth rotating shaft (16).
6. The ultrasonic testing instrument circuit storage device according to claim 3, characterized in that: The transmission ratio of the sixth bevel gear (20) and the seventh bevel gear (22) can be adjusted by adjusting the gear ratio.
7. The ultrasonic testing instrument circuit storage device according to claim 2, characterized in that: The take-up roller (5) is sleeved on the outside of the rotating roller (4), and one end of the first rotating shaft (7) extends to the outside of the mounting frame (2) and is fixedly connected to the rotating handle (9). The take-up roller (5) has a through hole (28) inside.
Citation Information
Patent Citations
Take-up device for ultrasonic detector of cast-in-place concrete pile
CN215326226U