Tension control type warping machine

Abstract

The utility model discloses a tension control type warping machine, which relates to the technical field of textile processing and comprises a shell and a supporting part arranged on the shell, an adjusting part is arranged in the supporting part, and the adjusting part and the supporting part are symmetrically arranged at two ends of a winding part; by arranging the adjusting part and the winding part, the tension can be rapidly adjusted in the using process, and it is guaranteed that the tension is constant in the machining process; and by arranging the adjusting spring, the tension can be automatically kept constant in the tension control process, the operation steps of tension control in traditional equipment are reduced, and the machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of textile processing technology, specifically a tension-controlled warping machine. Background Technology

[0002] During the warping process of a warping machine, tension control is crucial because appropriate tension can prevent yarn breakage and loosening, ensure uniform yarn winding, and improve the appearance quality of the warp roll. In addition, stable tension control improves production efficiency, reduces failure rate, optimizes production process, and can adapt to different types of yarn, thereby affecting subsequent weaving and dyeing processes, ensuring fabric uniformity and strength, and ultimately reducing energy consumption and production costs.

[0003] The utility model patent with announcement number CN215051090U discloses a yarn tension control device for a sewing machine. Its structure consists of multiple components, including a drive belt connecting block, a plate, a tension control roller, a winding block, a drive housing, a docking hole, a connecting block, and a lubrication addition block. The yarn tension control device of this device connects the yarn to the tension control roller through the winding block, thereby causing the drive housing to drive the tension control roller to rotate, thus realizing the winding and tension control of the yarn.

[0004] However, this existing technology cannot quickly adjust the tension according to the needs during the tension control process, making it inconvenient to use. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides the following technical solution: A tension-controlled warping machine includes a housing and a support portion disposed on the housing. An adjustment portion is disposed within the support portion, and the adjustment portion and the support portion are symmetrically disposed at both ends of the winding portion. The adjustment portion includes an adjustment support spring disposed within the support housing. An adjustment slider is fixedly disposed at the other end of the adjustment support spring. The adjustment slider is slidably engaged with an adjustment roller rotatably disposed within an adjustment slide plate. The adjustment roller is slidably engaged with an adjustment wedge slidably disposed within the support housing. The adjustment slide plate is slidably disposed within the support housing. The adjustment wedge is slidably disposed on a support guide post. An adjustment return spring is disposed between the adjustment wedge and the support guide post. An adjustment plate is slidably disposed on the support guide post. Multiple adjustment springs are disposed between the adjustment plate and the adjustment wedge. An adjustment nut is slidably engaged on the other side of the adjustment plate. The adjustment nut is threaded onto the support guide post.

[0006] Furthermore, the support guide post is fixedly installed at one end of the support shell, the support shell is cross-shaped, and an elliptical groove is opened on the support shell.

[0007] Furthermore, the winding section includes a second winding roller, which is rotatably mounted on an adjusting slide plate, a third winding roller, and a first winding roller, which are rotatably mounted on a supporting housing. The second winding roller is positioned between the first winding roller and the third winding roller.

[0008] Furthermore, the outer casing is provided with a storage section, which includes a storage roller. A storage gear is fixedly mounted on the storage roller. The storage gear meshes with a storage drive gear. The storage roller is rotatably mounted on a storage support plate. The storage drive gear is fixedly mounted on the output shaft of the storage motor. The storage motor is fixedly mounted on the storage support plate. The storage support plate is fixedly mounted on the outer casing.

[0009] Furthermore, the adjusting slider is provided with an inclined surface that cooperates with the adjusting roller.

[0010] Furthermore, a semi-circular mounting ring is provided on the top of the storage support plate.

[0011] The advantages of this utility model compared with the prior art are: 1. By setting an adjustment part and a winding part, this utility model can quickly adjust the tension during use to ensure constant tension during processing; 2. By setting an adjustment spring, the tension can be kept constant automatically during tension control, reducing the operation steps of tension control in traditional equipment and improving processing efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 2 This is a frontal view of the overall structure of this utility model.

[0014] Figure 3 This is a side view of the overall structure of this utility model.

[0015] Figure 4 This is a schematic diagram of a partial structure of the adjusting part of this utility model. Figure 1 .

[0016] Figure 5 This is a schematic diagram of a partial structure of the adjusting part of this utility model. Figure 2 .

[0017] Figure 6 This is a partial structural cross-sectional view of the support part of this utility model.

[0018] Figure 7 This is a partial structural cross-sectional view of the adjustment part of this utility model.

[0019] Figure 8 This is a partial structural diagram of the storage part of this utility model.

[0020] Reference numerals: 1-Adjustment part; 2-Support part; 3-Winding part; 4-Outer shell; 5-Storage part; 101-Adjustment support spring; 102-Adjustment slider; 103-Adjustment roller; 104-Adjustment slide plate; 105-Adjustment wedge; 106-Adjustment reset spring; 107-Adjustment plate; 108-Adjustment nut; 109-Adjustment spring; 201-Support guide post; 202-Support shell; 301-Winding roller one; 302-Winding roller two; 303-Winding roller three; 501-Storage roller; 502-Storage gear; 503-Storage motor; 504-Storage drive gear; 505-Storage support plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 3 As shown, a tension-controlled warping machine includes an adjustment part 1, a support part 2, a winding part 3, a housing 4, and a storage part 5. The adjustment part 1 is disposed inside the support part 2, the support part 2 is disposed on the housing 4, the adjustment part 1 and the support part 2 are symmetrically disposed at both ends of the winding part 3, and the storage part 5 is disposed on the housing 4.

[0023] like Figures 1 to 8 As shown, the adjustment unit 1 includes an adjustment support spring 101, an adjustment slider 102, an adjustment roller 103, an adjustment slide plate 104, an adjustment wedge 105, an adjustment return spring 106, an adjustment plate 107, an adjustment nut 108, and an adjustment spring 109. The adjustment support spring 101 is disposed inside the support housing 202, and the other end of the adjustment support spring 101 is fixedly provided with the adjustment slider 102. The adjustment slider 102 is provided with an inclined surface that cooperates with the adjustment roller 103. The adjustment slider 102 and the adjustment roller 103, which is rotatably disposed in the adjustment slide plate 104, are in sliding cooperation. The adjusting slide plate 104 is slidably disposed within the support housing 202, and the adjusting wedge 105 is slidably disposed on the support guide post 201. An adjusting return spring 106 is disposed between the adjusting wedge 105 and the support guide post 201. An adjusting plate 107 is slidably disposed on the support guide post 201. Multiple adjusting springs 109 are disposed between the adjusting plate 107 and the adjusting wedge 105. The other side of the adjusting plate 107 is slidably disposed with an adjusting nut 108. The adjusting nut 108 is threaded onto the support guide post 201.

[0024] like Figures 1 to 8 As shown, the support part 2 includes a support guide post 201 and a support shell 202. The support guide post 201 is fixedly installed at one end of the support shell 202. The support shell 202 is cross-shaped and has an elliptical groove.

[0025] like Figure 5 As shown, the winding section 3 includes a first winding roller 301, a second winding roller 302, and a third winding roller 303. The second winding roller 302 is rotatably mounted on the adjusting slide plate 104, and the third winding roller 303 and the first winding roller 301 are rotatably mounted on the supporting housing 202. The second winding roller 302 is positioned between the first winding roller 301 and the third winding roller 303.

[0026] like Figure 1 , Figure 8 As shown, the storage unit 5 includes a storage roller 501, a storage gear 502, a storage motor 503, a storage drive gear 504, and a storage support plate 505. The storage gear 502 is fixedly mounted on the storage roller 501, and the storage gear 502 meshes with the storage drive gear 504. The storage roller 501 is rotatably mounted on the storage support plate 505. The storage drive gear 504 is fixedly mounted on the output shaft of the storage motor 503. The storage motor 503 is fixedly mounted on the storage support plate 505, and the storage support plate 505 is fixedly mounted on the outer casing 4. A semi-circular mounting ring is provided on the top of the storage support plate 505.

[0027] like Figures 1 to 8 As shown, the working principle of the tension control type warping machine disclosed in this utility model is as follows: the yarn is wrapped around the bottom of the winding roller 303, so that the yarn is wrapped around the top of the winding roller 2 302, passes through the bottom of the winding roller 1 301, and connects to the take-up roller 501. At this time, the take-up motor 503 is turned on. The take-up motor 503 rotates and drives the take-up drive gear 504 to rotate. The rotation of the take-up drive gear 504 drives the take-up gear 502 and the take-up roller 501 to rotate. At this time, the take-up roller 501 rotates and winds the yarn onto the take-up roller 501. During this process;

[0028] When the yarn tension is too low, the operator manually rotates the adjusting nut 108. The rotating adjusting nut 108 pushes the adjusting plate 107, causing the adjusting plate 107 to slide. The sliding of the adjusting plate 107 pushes the adjusting wedge block 105 towards the adjusting roller 103 through the adjusting spring 109. This causes the adjusting roller 103 and the adjusting slide plate 104 to slide within the support housing 202, thereby adjusting the vertical position of the winding roller 302 and increasing the yarn tension on the winding roller 302 to meet the required yarn tension.

[0029] When the yarn tension is too high, the tension causes the winding roller 302 to slide towards the outer shell 4. At this time, the winding roller 302 drives the adjusting slide plate 104 and the adjusting roller 103 to slide towards the outer shell 4. At this time, the adjusting roller 103 pushes the adjusting wedge block 105, causing the adjusting wedge block 105 to slide and compress the adjusting spring 109. At this time, the elasticity of the adjusting spring 109 automatically compensates for the tension generated by the yarn, so that the tension meets the usage requirements.

Claims

1. A tension-controlled warping machine, comprising a housing (4), characterized in that; It also includes a support part (2) provided on the outer shell (4), and an adjustment part (1) is provided inside the support part (2). The adjustment part (1) and the support part (2) are symmetrically arranged at both ends of the winding part (3). The adjustment unit (1) includes an adjustment support spring (101), which is disposed inside the support housing (202). An adjustment slider (102) is fixedly disposed at the other end of the adjustment support spring (101). The adjustment slider (102) is slidably engaged with an adjustment roller (103) rotatably disposed inside an adjustment slide plate (104). The adjustment roller (103) is slidably engaged with an adjustment wedge (105) slidably disposed inside the support housing (202). The adjustment slide plate (104) is slidably disposed inside the support housing (202). Inside, the adjusting wedge (105) is slidably mounted on the support guide post (201), and an adjusting reset spring (106) is provided between the adjusting wedge (105) and the support guide post (201); an adjusting plate (107) is slidably mounted on the support guide post (201), and multiple adjusting springs (109) are provided between the adjusting plate (107) and the adjusting wedge (105). The other side of the adjusting plate (107) is slidably engaged with the adjusting nut (108), and the adjusting nut (108) is threaded onto the support guide post (201).

2. The tension-controlled warping machine according to claim 1, characterized in that: The support guide post (201) is fixedly installed at one end of the support shell (202). The support shell (202) is cross-shaped and has an elliptical groove.

3. A tension-controlled warping machine according to claim 2, characterized in that: The winding part (3) includes a second winding roller (302), which is rotatably mounted on the adjusting slide plate (104), a third winding roller (303) and a first winding roller (301) which are rotatably mounted on the supporting shell (202), and the second winding roller (302) is positioned between the first winding roller (301) and the third winding roller (303).

4. A tension-controlled warping machine according to claim 3, characterized in that: The outer casing (4) is provided with a storage part (5), which includes a storage roller (501). A storage gear (502) is fixedly provided on the storage roller (501). The storage gear (502) meshes with a storage drive gear (504). The storage roller (501) is rotatably mounted on a storage support plate (505). The storage drive gear (504) is fixedly mounted on the output shaft of a storage motor (503). The storage motor (503) is fixedly mounted on the storage support plate (505). The storage support plate (505) is fixedly mounted on the outer casing (4).

5. A tension-controlled warping machine according to claim 4, characterized in that: The adjusting slider (102) is provided with an inclined surface that cooperates with the adjusting roller (103).

6. A tension-controlled warping machine according to claim 5, characterized in that: The top of the storage support plate (505) is provided with a semi-circular mounting ring.

Images