Drainage device of compressed air storage tank
By designing a drainage device with a collection chamber and a storage chamber, and using control components and a drive float to control the opening and closing of the connecting part, the problems of gas waste and liquid water removal during the drainage process of the storage tank are solved, and the stability and safety of the equipment are improved.
Patent Information
- Application Number
- CN202520589933.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-04-01
AI Technical Summary
Existing methods for draining compressed air storage tanks can easily lead to a waste of gas resources and cannot effectively remove liquid moisture from the bottom of the tank, resulting in equipment contamination and corrosion.
A drainage device comprising a collection chamber and a storage chamber was designed. The opening and closing of the connecting part is controlled by a control component and a drive float to ensure that water exchange only occurs when the water level in the storage chamber reaches a predetermined position, thus avoiding unnecessary gas loss.
This reduces gas waste during drainage, effectively removes liquid water from storage tanks, protects equipment, and reduces maintenance costs and potential accident risks.
Smart Images

Figure CN223781597U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of compression, particularly to a drainage device of compressed air storage tank. BACKGROUND
[0002] Air compressor is a kind of equipment for compressing gas commonly used by some enterprises, and the most commonly used is piston type, and the working principle of piston air compressor is that piston does reciprocating motion in cylinder to generate compressed air, since it is reciprocating motion, the produced compressed air has pulse, and it is intermittent gas production, and the pressure has certain fluctuation and is high and low, so such compressed air is very unreliable for the stability of production gas, and it cannot be used after reaching the gas use point of factory, if the gas pressure fluctuates when a certain action is being performed, the gas pressure will be insufficient, the action cannot be normally executed, and gas pressure insufficient alarm appears, therefore, gas storage tank is equipped to store, buffer and stabilize pressure, further cool air, separate and eliminate water, oil stains and other impurities in compressed air, reduce the working load of other treatment equipment downstream of pipe network, play the role of stabilizing system pressure, make the compressed air pressure of pipe network more stable, but part of water vapor in air has formed liquid water droplets after being compressed by compressor, most of these water droplets will deposit at the bottom of gas storage tank when passing through the gas storage tank, and large-particle water cannot be discharged, which will cause pollution and corrosion to gas use equipment, pipeline and valve, increase leakage, shorten equipment life, increase maintenance cost and even cause accidents, therefore, gas storage tank drainage is necessary.
[0003] The existing drainage mode is to increase electromagnetic drainage valve at the bottom of tank, the electromagnetic drainage valve is automatically opened when water reaches a certain amount, and then closed again after a period of time, and such mode is easy to cause waste of tank gas. UTILITY MODEL CONTENTS
[0004] Therefore, the utility model aims at providing a drainage device of compressed air storage tank and hydrogen compressor to solve the technical problem of resource waste when discharging water in tank.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme, provides a drainage device of compressed air storage tank, which comprises:
[0006] The drainage shell body is internally provided with a collecting cavity and a storage cavity, a water inlet end is connected with the collecting cavity, and a water outlet end is connected with the storage cavity;
[0007] The first communication part communicates the collecting cavity and the storage cavity;
[0008] The second communication part communicates the storage cavity and the liquid outlet end of the drainage shell body;
[0009] The control assembly is arranged inside the storage cavity, and the driving float is connected with the control assembly.
[0010] Furthermore, a connecting column is arranged through the storage cavity, one end of the connecting column is connected with the collecting cavity, and the other end of the connecting column is connected with the liquid outlet of the drainage shell.
[0011] Furthermore, the control assembly comprises a rotating ring which is rotatably arranged on the connecting column, and arc-shaped baffles are arranged on two end faces of the rotating ring.
[0012] Furthermore, the arc-shaped baffles are arranged on the rotating ring through the telescopic assembly, and the limiting assembly is arranged inside the connecting column to hinder the movement of the arc-shaped baffles.
[0013] Furthermore, the telescopic assembly comprises a fixing seat arranged on the arc-shaped baffle and a pulling bolt arranged on the rotating ring, and an elastic part is arranged between the pulling bolt and the fixing seat.
[0014] Furthermore, the limiting assembly comprises a contraction groove arranged inside the connecting column, a limiting ball is slidably arranged inside the contraction groove, a spring is arranged between the contraction groove and the limiting ball, and a limiting groove matched with the limiting ball is arranged on the arc-shaped baffle.
[0015] Furthermore, the arc-shaped baffle is provided with an extension end.
[0016] Furthermore, the rotating ring is connected with the driving float through the transmission assembly.
[0017] Furthermore, the transmission assembly comprises a tooth surface arranged on the driving float, a receiving gear arranged on the rotating ring, and a gear set arranged inside the storage cavity, and the tooth surface is connected with the receiving gear through the gear set.
[0018] Furthermore, the separation layer between the collecting cavity and the storage cavity is funnel-shaped.
[0019] Beneficial effects:
[0020] 1. The drainage shell is internally provided with the collecting cavity and the storage cavity which are communicated with each other, and water is transferred through the two communicated cavities.
[0021] 2. The first communicating part communicates the collecting cavity and the storage cavity, so that the water in the collecting cavity enters the storage cavity.
[0022] 3. The second communicating part communicates the storage cavity and the liquid outlet of the drainage shell, and the water in the storage cavity is discharged.
[0023] 4、The control assembly controls the first communication part to close and the second communication part to open when the water level of the storage cavity is higher than the first predetermined position, and controls the first communication part to open and the second communication part to close when the water level of the storage cavity is higher than the second predetermined position, so as to ensure that the tank is always separated from the outside and avoid waste of resources. BRIEF DESCRIPTION OF DRAWINGS
[0024] The accompanying drawings, which form a part of the present application, are intended to provide further understanding of the present application and are incorporated herein for a purpose of explanations. The illustrative embodiments of the present application, together with their description, are introduced to explain the present application and are not intended to limit the present application unduly.
[0025] Figure 1 It is a whole structure schematic view of the drainage device of the compressed air storage tank of the present application;
[0026] Figure 2 It is a sectional view of the drainage device of the compressed air storage tank of the present application;
[0027] Figure 3 It is an internal structure schematic view of the drainage device of the compressed air storage tank of the present application;
[0028] Figure 4 It is a rotating ring structure schematic view of the drainage device of the compressed air storage tank of the present application;
[0029] Figure 5 It is a limiting component structure schematic view of the drainage device of the compressed air storage tank of the present application;
[0030] Figure 6 It is an arc-shaped baffle structure schematic view of the drainage device of the compressed air storage tank of the present application;
[0031] Figure 7 It is an extension component structure schematic view of the drainage device of the compressed air storage tank of the present application.
[0032] Drainage shell 1; division layer 2; first communication part 3; second communication part 4; connecting column 5; rotating ring 6; arc-shaped baffle 7; contraction groove 8; spring 9; limiting ball 10; limiting groove 11; extension end 12; fixed seat 13; pulling bolt 14; elastic part 15; driving float 16; tooth surface 17; gear set 18; receiving gear 19. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict, and the described embodiments are only part of the embodiments of the present application, but not all the embodiments.
[0034] It should be noted that the description of the present application about "left", "right", "left side", "right side", "upper part", "lower part", "top", "bottom" and the like are defined based on the position or relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the structure must be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the present application. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.
[0035] In the description of the present application, unless otherwise specifically defined and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between the two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0036] According to one aspect of the present application, a drainage device for compressed air tank is provided, comprising:
[0037] The drainage housing 1 is internally provided with a collecting cavity and a storage cavity which are in communication with each other, the separation layer 2 between the collecting cavity and the storage cavity is funnel-shaped so that the water inside the collecting cavity can better enter the inside of the storage cavity, the water inlet end is connected with the collecting cavity, and the water outlet end is connected with the storage cavity;
[0038] The first communication part 3 communicates the collecting cavity and the storage cavity;
[0039] The second communication part 4 communicates the storage cavity and the liquid outlet end of the drainage housing 1;
[0040] The first communication part 3 and the second communication part 4 are both holes provided on the connecting column 5, the connecting column 5 is provided through the inside of the storage cavity, one end of the connecting column 5 is connected with the collecting cavity, and the other end of the connecting column 5 is connected with the liquid outlet end of the drainage housing 1, and the first communication part 3 and the second communication part 4 are provided on the connecting column 5.
[0041] The control assembly comprises a rotating ring 6 which is rotatably installed on the connecting column 5, both end faces of the rotating ring 6 are provided with arc-shaped baffles 7, the rotating ring 6 drives the arc-shaped baffles 7 to rotate, when one of the arc-shaped baffles 7 blocks the first communication part 3, the other arc-shaped baffle 7 moves away from the second communication part 4, when the first communication part 3 is open, the second communication part 4 is blocked.
[0042] In the embodiment, the water drainage device of the compressed air storage tank further comprises a limiting assembly and an extension assembly, the arc-shaped baffle 7 is arranged on the rotating ring 6 through the extension assembly, and the limiting assembly is arranged inside the connecting column 5 to hinder the movement of the arc-shaped baffle 7. The extension assembly comprises a fixing seat 13 arranged on the arc-shaped baffle 7 and a pulling bolt 14 arranged on the rotating ring 6, an elastic part 15 sleeved on the pulling bolt 14 is arranged between the pulling bolt 14 and the fixing seat 13, the limiting assembly comprises a contraction groove 8 arranged inside the connecting column 5, a limiting ball 10 is slidably arranged inside the contraction groove 8, a spring 9 is arranged between the contraction groove 8 and the limiting ball 10, and a limiting groove 11 matched with the limiting ball 10 is arranged on the arc-shaped baffle 7. When the rotating ring 6 rotates, the rotating ring 6 drives the fixing seat 13 to move through the pulling bolt 14, the fixing seat 13 drives the arc-shaped baffle 7 to rotate to open the first communication part 3 and close the second communication part 4 or close the first communication part 3 and open the second communication part 4. However, the arc-shaped baffle 7 is limited due to the cooperation between the limiting ball 10 and the limiting groove 11 under the action of the spring 9, so that when the rotating ring 6 is driven to rotate downward by the float 16, the second communication part 4 will not be opened little by little following the rotating ring 6 in the process of the first communication part 3 being gradually closed. In this way, the waste of resources caused by the temporary communication between the tank and the outside through the water drainage device can be avoided, and the second communication part 4 is only opened when the first communication part 3 is completely closed. Similarly, the first communication part 3 is only opened to exchange the water in the collection cavity and the storage cavity after the opened second communication part 4 is completely closed.
[0043] In the embodiment, the arc-shaped baffle 7 is provided with an extension end 12 to avoid the edge of the arc-shaped baffle 7 being subjected to resistance when the arc-shaped baffle 7 is reset after exceeding the position of the limiting ball 10.
[0044] In the embodiment, the rotating ring 6 is connected with the driving float 16 through a transmission assembly, the transmission assembly comprises a tooth surface 17 arranged on the driving float 16, a receiving gear 19 arranged on the rotating ring 6 and a gear set 18 arranged inside the storage cavity, the tooth surface 17 is connected with the receiving gear 19 through the gear set 18, when the water inside the collecting cavity enters into the storage cavity, the driving float 16 receives the buoyancy, the buoyancy drives the driving float 16 to move, the moving driving float 16 drives the gear set 18 to rotate through the tooth surface 17, the gear set 18 drives the rotating ring 6 to rotate through the receiving gear 19, the rotating ring 6 drives the fixed base 13 to rotate through the pulling bolt 14, the fixed base 13 drives the arc-shaped baffle 7 to rotate slowly towards the direction of closing the first communicating part 3, but the rotating rotating ring 6 cannot drive the arc-shaped baffle 7 sealed at the mouth of the second communicating part 4 to rotate through the pulling bolt 14 at the lower end, the pulling bolt 14 and the fixed base 13 are relatively moved to compress the elastic part 15 which is an arc-shaped spring inside the fixed base 13, until the arc-shaped baffle 7 at the upper end closes the first communicating part 3 completely, the limiting groove 11 on the arc-shaped baffle 7 at the upper end cooperates with the corresponding limiting ball 10, the elastic force of the compressed arc-shaped spring breaks through the force of the limiting ball 10 acting on the limiting groove 11, the compressed arc-shaped spring drives the arc-shaped baffle 7 to move quickly to open the second communicating part 4 to discharge the water inside the storage cavity, along with the water inside the storage cavity being discharged continuously, the driving float 16 moves downward continuously, the driving float 16 drives the arc-shaped baffle 7 to close the second communicating part 4 gradually, when the second communicating part 4 is closed completely, the arc-shaped baffle 7 blocking the first communicating part 3 slides away to make the collecting cavity and the storage cavity communicate, then the water collected inside the collecting cavity is continuously supplemented to the storage cavity to repeat the above process.
[0045] In the above description, the sensors, controllers and control programs that can be involved are all prior art and are not described in detail.
[0046] The above disclosed embodiments of the utility model are only used for helping to set forth the utility model. The embodiments do not describe all the details exhaustively, and also do not limit the utility model to the specific implementation mode described. According to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can understand and utilize the utility model well.
Claims
1. A drain device for a compressed air reservoir, characterized in that The utility model relates to a water storage device, including: a drainage shell (1) internally provided with a collection cavity and a storage cavity, a water inlet end and the collection cavity are connected, and a water outlet end and the storage cavity are connected; a first communication part (3) communicating the collection cavity and the storage cavity; a second communication part (4) communicating the storage cavity and a liquid outlet end of the drainage shell (1); wherein the storage cavity is internally provided with a control assembly and a driving float (16) connected with the control assembly, the control assembly controls the first communication part (3) to close and the second communication part (4) to open when the water level of the storage cavity is higher than a first predetermined position, and the control assembly controls the first communication part (3) to open and the second communication part (4) to close when the water level of the storage cavity is higher than a second predetermined position.
2. A drain for a compressed air reservoir as claimed in claim 1, characterised in that: a connecting column (5) is arranged through the storage cavity, one end of the connecting column (5) is connected with the collection cavity, the other end of the connecting column (5) is connected with the liquid outlet end of the drainage shell (1), the first communication part (3) and the second communication part (4) are arranged on the connecting column (5), and the control assembly is rotationally arranged on the connecting column (5).
3. A drain arrangement for a compressed air reservoir according to claim 2, characterised in that: the control assembly includes a rotating ring (6) rotationally arranged on the connecting column (5), and both end faces of the rotating ring (6) are provided with arc-shaped baffles (7).
4. A drain arrangement for a compressed air reservoir according to claim 3, characterised in that: the arc-shaped baffles (7) are arranged on the rotating ring (6) through a telescopic assembly, and a limiting assembly is arranged in the connecting column (5) to hinder the arc-shaped baffles (7) from moving.
5. A drain arrangement for a compressed air reservoir according to claim 4, characterised in that: the telescopic assembly includes a fixed seat (13) arranged on the arc-shaped baffle (7) and a pulling bolt (14) arranged on the rotating ring (6), and an elastic part (15) is arranged between the pulling bolt (14) and the fixed seat (13).
6. A drain arrangement for a compressed air reservoir according to claim 4 or 5, characterised in that: the limiting assembly includes a contraction groove (8) arranged in the connecting column (5), a limiting ball (10) is slidably arranged in the contraction groove (8), a spring (9) is arranged between the contraction groove (8) and the limiting ball (10), and a limiting groove (11) matched with the limiting ball (10) is arranged on the arc-shaped baffle (7).
7. A drain arrangement for a compressed air reservoir according to claim 6, characterised in that: an extension end (12) is arranged on the arc-shaped baffle (7).
8. A drain arrangement for a compressed air reservoir according to claim 4 or 5, characterised in that: the rotating ring (6) is connected with the driving float (16) through a transmission assembly.
9. A drain arrangement for a compressed air reservoir according to claim 8, characterised in that: the transmission assembly includes a tooth surface (17) arranged on the driving float (16), a receiving gear (19) arranged on the rotating ring (6) and a gear set (18) arranged in the storage cavity, and the tooth surface (17) is connected with the receiving gear (19) through the gear set (18).
10. A drain arrangement for a compressed air reservoir according to claim 1, 2, 3, 4, 5, 7 or 9, characterised in that: a separation layer (2) between the collection cavity and the storage cavity is funnel-shaped.