Asphalt flue gas emission and recovery device
By designing a multi-stage cooling and adsorption purification asphalt fume emission recovery device, the problem of direct emission pollution of asphalt fume was solved, achieving efficient fume recovery and purification and improving environmental performance.
Patent Information
- Application Number
- CN202520370443.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-05
AI Technical Summary
In existing technologies, direct emission of asphalt fumes can easily cause environmental pollution, and there is a lack of effective recycling and reuse methods, making it difficult to meet environmental protection standards.
An asphalt fume emission recovery device was designed, including a fume storage tank, an air inlet pipe, a recovery box, a cooling grid, a conical cooling column, a spray tower, and a purification box. The device achieves the recovery and purification of asphalt fume through a multi-stage cooling and adsorption purification process.
It achieves efficient recovery and purification of asphalt fumes, reduces emissions, improves the environmental friendliness of the equipment, and enhances visibility and ease of operation.
Smart Images

Figure CN223788257U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of flue gas treatment devices, and in particular to an asphalt flue gas emission recovery device. Background Technology
[0002] Asphalt is a complex, dark brown mixture composed of hydrocarbons of varying molecular weights and their non-metallic derivatives. It is a high-viscosity organic liquid, appearing liquid with a black surface, and is soluble in carbon disulfide. Asphalt is a widely used organic cementitious material with waterproof, moisture-proof, and corrosion-resistant properties. It is an important raw material in the carbon industry. However, asphalt and its fumes are irritating to the skin and mucous membranes, and have phototoxic and carcinogenic effects. Therefore, how to more efficiently recover and reuse asphalt fumes during production while meeting environmental standards is a continuous research and development direction for the industry.
[0003] However, asphalt fumes include aerosols and vapors containing asphalt substances. Direct emission of these fumes can easily cause environmental pollution. Therefore, a structure is needed to help recover the asphalt substances inside the asphalt fumes, effectively reduce asphalt fumes emissions, and improve the environmental friendliness of the equipment. Thus, it is necessary to design an asphalt fumes emission recovery device. Utility Model Content
[0004] The main objective of this invention is to provide an asphalt fume emission recovery device that can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] An asphalt fume emission recovery device includes a fume storage tank. An air inlet pipe is fixedly connected to the left surface of the fume storage tank, and a first connecting pipe is fixedly connected to the right surface of the fume storage tank. A first recovery box is fixedly connected to one end of the first connecting pipe, and a second connecting pipe is fixedly connected to the right surface of the first recovery box. A second recovery box is fixedly connected to one end of the second connecting pipe. A cooling grid is fixedly connected to the inner side wall of the second recovery box, and a conical cooling column is fixedly connected to the lower surface of the cooling grid. A pocket-shaped collection pipe is fixedly connected to the lower surface of the pocket-shaped collection pipe, and a recovery box is fixedly connected to the lower surface of the pocket-shaped collection pipe.
[0007] In order to facilitate cooling and dust removal, as an asphalt fume emission recovery device of this utility model, a third connecting pipe is fixedly connected to the outer surface of the second recovery box, and a spray tower is fixedly connected to one end of the third connecting pipe.
[0008] In order to achieve the purpose of final adsorption and emission, as an asphalt fume emission recovery device of this utility model, a fourth connecting pipe is fixedly connected to the right surface of the spray tower, a purification box is fixedly connected to one end of the fourth connecting pipe, and an emission pipe is fixedly connected to the right surface of the purification box.
[0009] To facilitate operation and observation of the recycling process, the asphalt fume emission recycling device of this utility model has an operation door on the front surface of the first recycling box and an observation window on the front surface of the second recycling box.
[0010] In order to facilitate emission and recycling, as an asphalt fume emission recycling device of this utility model, a recycling pipe is fixedly connected to the front surface of the recycling box, and a protective cover is threadedly connected to the front surface of the recycling pipe.
[0011] In order to increase the pressure to drive the flue gas, as an asphalt flue gas emission recovery device of this utility model, a booster pump is installed on the upper surface of the flue gas storage tank.
[0012] In order to achieve the purpose of controlling the flow direction of flue gas, as an asphalt flue gas emission recovery device of this utility model, one-way valves are provided on the outer surfaces of the first connecting pipe, the second connecting pipe, the third connecting pipe and the fourth connecting pipe.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. In this utility model, through the arrangement of a smoke storage tank, an air inlet pipe, a first connecting pipe, a first recovery box, a second connecting pipe, a second recovery box, a cooling grid, a conical cooling column, a sump-shaped collection pipe, and a recovery box, asphalt fumes are first discharged and stored inside the smoke storage tank through the air inlet pipe. Driven by some force, the fumes are discharged through the first connecting pipe into the first recovery box, which contains water. The fumes pass through the water for the first layer of recovery and purification, cooling and reducing temperature, forming a layer of oily wastewater, facilitating the first layer of recovery. The remaining fumes enter the second recovery box through the second connecting pipe. With the help of a cooler, the cooling grid and conical cooling column cool the fumes. The conical cooling column increases the contact area with the fumes, improving the efficiency of cooling liquefaction. The liquefied asphalt fumes are collected and guided by the conical cooling column and the sump-shaped collection pipe into the recovery box for recycling, achieving secondary recovery of asphalt fumes, effectively reducing asphalt fumes emissions, and improving the environmental friendliness of the device.
[0015] 2. In this utility model, through the setting of a purification box, an exhaust pipe, an operating door, and an observation window, the purified flue gas enters the purification box through the fourth connecting pipe for a final adsorption. The purification box is equipped with an activated carbon plate for adsorption and purification. Finally, the flue gas is discharged through the exhaust pipe. The oily wastewater inside the first recovery box is recovered and cleaned through the operating door. The observation window allows observation of the recovery process of the cooled and liquefied asphalt flue gas inside the second recovery box, improving visibility. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the main structure of an embodiment of the present utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the second recycling bin according to an embodiment of the present invention;
[0018] Figure 3 This is a side sectional view of the first and second recycling bins according to an embodiment of the present utility model;
[0019] Figure 4 This is a schematic diagram of the spray tower and purification box structure according to an embodiment of the present utility model;
[0020] Figure 5 This is a schematic diagram of the operating door and observation window structure according to an embodiment of the present utility model.
[0021] In the diagram: 1. Smoke storage tank; 2. Air inlet pipe; 3. First connecting pipe; 4. First recovery box; 5. Second connecting pipe; 6. Second recovery box; 7. Cooling grid; 8. Conical cooling column; 9. Pocket-shaped collection pipe; 10. Recovery box; 11. Third connecting pipe; 12. Spray tower; 13. Fourth connecting pipe; 14. Purification box; 15. Discharge pipe; 16. Operating door; 17. Observation window; 18. Recovery pipe; 19. Protective cover; 20. Booster pump; 21. One-way valve. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example
[0024] like Figure 1-5As shown, an asphalt fume emission recovery device includes a fume storage tank 1, an air inlet pipe 2 fixedly connected to the left surface of the fume storage tank 1, a first connecting pipe 3 fixedly connected to the right surface of the fume storage tank 1, a first recovery box 4 fixedly connected to one end of the first connecting pipe 3, and a second connecting pipe 5 fixedly connected to the right surface of the first recovery box 4.
[0025] In this embodiment, a second recycling box 6 is fixedly connected to one end of the second connecting pipe 5, a cooling grid plate 7 is fixedly connected to the inner side wall of the second recycling box 6, a conical cooling column 8 is fixedly connected to the lower surface of the cooling grid plate 7, a pocket-shaped collection pipe 9 is fixedly connected to the lower surface of the second recycling box 6, and a recycling box 10 is fixedly connected to the lower surface of the pocket-shaped collection pipe 9.
[0026] In practical use, asphalt fumes are first discharged through the inlet pipe 2 and stored inside the fumes storage tank 1. Driven by some force, the fumes are discharged through the first connecting pipe 3 into the first recovery tank 4. The first recovery tank 4 contains water, and the fumes undergo first-layer recovery and purification through the water, cooling down to form a layer of oily wastewater, which facilitates the first-layer recovery. The remaining fumes enter the second recovery tank 6 through the second connecting pipe 5. With the help of the cooler, the cooling grid 7 and the conical cooling column 8 cool down the fumes. The conical cooling column 8 can increase the contact area with the fumes and improve the efficiency of cooling liquefaction. The liquefied asphalt fumes are collected and guided by the conical cooling column 8 and the pocket-shaped collection pipe 9 into the recovery box 10 for recovery, realizing the secondary recovery of asphalt fumes, effectively reducing asphalt fumes emissions, and improving the environmental protection and advanced nature of the device.
[0027] In this embodiment, a third connecting pipe 11 is fixedly connected to the outer surface of the second recycling box 6, and a spray tower 12 is fixedly connected to one end of the third connecting pipe 11.
[0028] In practical use, the flue gas that has undergone secondary recovery enters the spray tower 12 through the third connecting pipe 11 for water curtain adsorption and cooling, thereby achieving the purification effect.
[0029] In this embodiment, a fourth connecting pipe 13 is fixedly connected to the right surface of the spray tower 12, a purification box 14 is fixedly connected to one end of the fourth connecting pipe 13, and a discharge pipe 15 is fixedly connected to the right surface of the purification box 14.
[0030] In practical use, the purified flue gas enters the purification box 14 through the fourth connecting pipe 13 for a final adsorption. The purification box 14 is equipped with an activated carbon plate for adsorption and purification, and finally the flue gas is discharged through the discharge pipe 15.
[0031] In this embodiment, the front surface of the first recycling bin 4 is provided with an operation door 16, and the front surface of the second recycling bin 6 is provided with an observation window 17.
[0032] In practical use, the oily wastewater inside the first recycling bin 4 is recycled and cleaned through the operating door 16, and the process of recycling the cooled and liquefied asphalt fumes inside the second recycling bin 6 can be observed through the observation window 17, thus improving visibility.
[0033] In this embodiment, a recycling tube 18 is fixedly connected to the front surface of the recycling box 10, and a protective cover 19 is threadedly connected to the front surface of the recycling tube 18.
[0034] In actual use, the protective cover 19 is opened, and the recycling pipe 18 can discharge the liquefied asphalt fumes recovered by the recycling box 10.
[0035] In this embodiment, a booster pump 20 is installed on the upper surface of the smoke storage tank 1.
[0036] In practical use, the booster pump 20 can increase the pressure inside the smoke storage tank 1, driving the stored asphalt fumes to be squeezed into the subsequent recycling process to complete the recycling.
[0037] In this embodiment, one-way valves 21 are provided on the outer surfaces of the first connecting pipe 3, the second connecting pipe 5, the third connecting pipe 11, and the fourth connecting pipe 13.
[0038] In practical use, the one-way valve 21 can control the flow direction of flue gas inside the first connecting pipe 3, the second connecting pipe 5, the third connecting pipe 11 and the fourth connecting pipe 13, and prevent flue gas backflow.
[0039] Working Principle: In operation, asphalt fumes are first discharged through the inlet pipe 2 and stored inside the fumes storage tank 1. The booster pump 20 increases the pressure inside the fumes storage tank 1, driving the stored asphalt fumes to be squeezed into the subsequent recycling process for recycling. After some driving force, the fumes are discharged through the first connecting pipe 3 into the first recycling box 4. The first recycling box 4 contains water, and the fumes pass through the water for the first layer of recycling and purification, cooling and cooling down to form a layer of oily wastewater, which facilitates the first layer of recycling. The remaining fumes enter the second recycling box 6 through the second connecting pipe 5. With the help of the cooler, the cooling grid 7 and the conical cooling column 8 cool and cool the fumes. The conical cooling column 8 increases the contact area with the fumes, improving the efficiency of cooling liquefaction. The liquefied asphalt fumes are collected and guided by the conical cooling column 8 and the pocket-shaped collection pipe 9 into the recycling box 10 for recycling, realizing the secondary recycling of asphalt fumes. This effectively reduces asphalt fume emissions and enhances the environmental friendliness of the device. The flue gas after secondary recovery enters the spray tower 12 through the third connecting pipe 11 for water curtain adsorption and cooling, achieving a purification effect. The purified flue gas enters the purification box 14 through the fourth connecting pipe 13 for final adsorption. The purification box 14 is equipped with activated carbon plates for adsorption and purification. Finally, the flue gas is discharged through the discharge pipe 15. The oily wastewater inside the first recovery box 4 is recovered and cleaned through the operating door 16. The process of recovering the cooled and liquefied asphalt fume inside the second recovery box 6 can be observed through the observation window 17, improving visibility. Opening the protective cover 19 allows the recovery pipe 18 to discharge the liquefied asphalt fume recovered by the recovery box 10. The one-way valve 21 controls the flow direction of the flue gas inside the first connecting pipe 3, the second connecting pipe 5, the third connecting pipe 11, and the fourth connecting pipe 13 to prevent flue gas backflow.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An asphalt fume emission recovery device, comprising a fume storage tank (1), characterized in that: An air inlet pipe (2) is fixedly connected to the left surface of the smoke storage tank (1), a first connecting pipe (3) is fixedly connected to the right surface of the smoke storage tank (1), a first recycling box (4) is fixedly connected to one end of the first connecting pipe (3), and a second connecting pipe (5) is fixedly connected to the right surface of the first recycling box (4). One end of the second connecting pipe (5) is fixedly connected to a second recycling box (6), the inner side wall of the second recycling box (6) is fixedly connected to a cooling grid plate (7), the lower surface of the cooling grid plate (7) is fixedly connected to a conical cooling column (8), the lower surface of the second recycling box (6) is fixedly connected to a pocket-shaped collection pipe (9), and the lower surface of the pocket-shaped collection pipe (9) is fixedly connected to a recycling box (10).
2. The asphalt fume emission recovery device according to claim 1, characterized in that: The outer surface of the second recycling box (6) is fixedly connected to a third connecting pipe (11), and one end of the third connecting pipe (11) is fixedly connected to a spray tower (12).
3. The asphalt fume emission recovery device according to claim 2, characterized in that: A fourth connecting pipe (13) is fixedly connected to the right surface of the spray tower (12), and a purification box (14) is fixedly connected to one end of the fourth connecting pipe (13). A discharge pipe (15) is fixedly connected to the right surface of the purification box (14).
4. The asphalt fume emission recovery device according to claim 1, characterized in that: The first recycling bin (4) has an operation door (16) on its front surface, and the second recycling bin (6) has an observation window (17) on its front surface.
5. The asphalt fume emission recovery device according to claim 1, characterized in that: The front surface of the recycling box (10) is fixedly connected to a recycling tube (18), and the front surface of the recycling tube (18) is threadedly connected to a protective cover (19).
6. The asphalt fume emission recovery device according to claim 1, characterized in that: A booster pump (20) is installed on the upper surface of the smoke storage tank (1).
7. The asphalt fume emission recovery device according to claim 1, characterized in that: One-way valves (21) are provided on the outer surfaces of the first connecting pipe (3), the second connecting pipe (5), the third connecting pipe (11) and the fourth connecting pipe (13).