Part assembly calibration device for machining equipment

Abstract

The utility model relates to a part assembly calibration device for machining equipment, which comprises a bottom plate, a machine tool and a calibration head, the bottom plate is horizontally and fixedly arranged on the machine tool, and a plurality of machining positions for placing parts are uniformly arranged on the bottom plate at intervals; a machining cutter set is installed on the machine tool and can move horizontally and be positioned, and the machining cutter set can move up and down and be positioned. The calibration head is fixedly installed on the machining cutter set. The device has the beneficial effects that the structure is simple, the design is reasonable, the quick calibration of parts can be realized, the part calibration effect is good, alarms generated when products are not mounted in place are reduced, and the smooth production is guaranteed; in addition, by means of an existing device of machining equipment, the polyurethane calibration head is added, the device is suitable for all machined products, the device is simple, cost is low, and the effect is good.

Description

Technical Field

[0001] This utility model relates to the field of parts assembly technology, and specifically to a parts assembly calibration device for machining equipment. Background Technology

[0002] When machining parts, individual differences in parts are unavoidable, and parts often fail to be positioned correctly. Currently, common measures include using airtightness checks, sensor signals, and limit switches to ensure proper part placement and guarantee machining safety.

[0003] The current method of detecting the arrival of parts has the following problems:

[0004] 1. Detection is a passive measure. When a problem is detected, the equipment will stop and alarm, which affects the smooth operation of the equipment.

[0005] 2. There is a probability of missed detections. If a missed detection occurs, it can cause malfunctions such as machine collisions. Utility Model Content

[0006] This invention provides a parts assembly and calibration device for machining equipment, aiming to solve the problems in the prior art.

[0007] The technical solution of this utility model to solve the above-mentioned technical problems is as follows:

[0008] A parts assembly calibration device for machining equipment includes a base plate, a machine tool, and a calibration head. The base plate is horizontally fixedly mounted on the machine tool, and a plurality of machining positions for placing parts are evenly spaced on the base plate. A machining tool set is mounted on the machine tool, and the machining tool set can move horizontally and be positioned, and the machining tool set can move vertically and be positioned. The calibration head is fixedly mounted on the machining tool set.

[0009] The beneficial effects of this utility model are: during use, the machine tool starts the machining program, the machining tool group drives the calibration head to follow the calibration program, calibrate the parts, ensure the accuracy of part assembly, and guarantee the quality of part machining.

[0010] This utility model has a simple structure and reasonable design, enabling rapid calibration of parts with good calibration results. It reduces alarms caused by improper product assembly and ensures smooth production. In addition, by using existing processing equipment and adding a calibration head, it is applicable to all machined products. The device is simple, low-cost, and effective.

[0011] Based on the above technical solution, the present invention can be further improved as follows.

[0012] Furthermore, the machining tool set includes a driver, which is mounted on the machine tool; multiple tool holders are vertically fixedly mounted on the driver at even intervals, and cutting tools are detachably connected to all or some of the tool holders; the calibration head is fixedly mounted on any one of the tool holders.

[0013] The advantages of adopting the above-mentioned further solution are that it has a simple structure and reasonable design. It uses a driver to drive the tool holder and the tool and calibration head to move horizontally and vertically to perform calibration and machining operations on the parts. The machining is convenient and efficient.

[0014] Furthermore, the driver includes a linear module and a lifting cylinder. The linear module is horizontally fixedly mounted on the machine tool. The lifting cylinder is fixedly mounted on the linear module, and its telescopic end extends vertically downward and is fixedly connected to a tool holder. A plurality of tool holders are respectively vertically fixedly mounted on the tool holder.

[0015] The advantages of adopting the above-mentioned further solution are that it has a simple structure and reasonable design. It uses a linear module and a lifting cylinder to drive the tool holder and the tool and calibration head to move horizontally and vertically to perform calibration and machining operations on the parts. The machining is convenient and efficient.

[0016] Furthermore, the calibration head is a flexible calibration head.

[0017] The advantages of adopting the above-mentioned further solution are that the structure is simple and the design is reasonable. The flexible calibration head can not only realize the calibration operation of the parts, but also avoid rigid contact between the tool holder and the parts, thus protecting the parts.

[0018] Furthermore, the flexible calibration head is a polyurethane calibration head.

[0019] The advantages of adopting the above-mentioned further solution are that it has a simple structure, reasonable design, and the polyurethane calibration head can not only realize the calibration operation of the parts, but also avoid rigid contact between the tool holder and the parts, protect the parts, and has low cost.

[0020] Furthermore, multiple clamps are evenly spaced on the base plate, and each clamp corresponds to a processing position, which is used to clamp the parts on the processing positions.

[0021] The advantages of adopting the above-mentioned further solution are that the structure is simple and the design is reasonable. Multiple fixtures can be used to clamp multiple parts on the base plate, increasing the stability of the parts and thus ensuring the quality of the parts processing.

[0022] Furthermore, each of the plurality of fixtures includes a pair of clamping heads, and the plurality of clamping heads are respectively mounted opposite each other on both sides of the plurality of processing positions, which can be flipped up and down and positioned.

[0023] The advantages of adopting the above-mentioned further solution are that the structure is simple and the design is reasonable. Multiple pairs of clamping heads can be used to clamp multiple parts on the base plate, increasing the stability of the parts and thus ensuring the quality of the parts processing.

[0024] Furthermore, the base plate has multiple pairs of grooves on both sides corresponding to multiple processing positions, and the multiple pairs of clamping heads are respectively installed in the multiple pairs of grooves.

[0025] The advantages of adopting the above-mentioned further solution are that the structure is simple, the design is reasonable, and the use of multiple pairs of grooves facilitates the assembly of multiple pairs of clamping heads, making assembly convenient and saving space.

[0026] Furthermore, the multiple pairs of clamping heads are rotatably connected to the base plate, and each of the multiple clamps also includes a pair of clamping cylinders. The multiple pairs of clamping cylinders are respectively mounted opposite each other on the lower surface of the base plate, and their telescopic ends pass through the base plate and are rotatably connected to one end of the multiple pairs of clamping heads.

[0027] The advantages of adopting the above-mentioned further solution are that it has a simple structure, reasonable design, and uses multiple pairs of clamping cylinders to drive multiple pairs of clamping heads to flip up and down, thereby realizing automatic clamping of parts with high efficiency.

[0028] Furthermore, it also includes a base, which is horizontally and fixedly mounted on the machine tool; multiple pairs of clamping cylinders are respectively fixedly mounted on the base.

[0029] The advantages of adopting the above-mentioned further solution are that the structure is simple, the design is reasonable, and multiple pairs of clamping cylinders can be assembled using the base, making assembly convenient. Attached Figure Description

[0030] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0031] Figure 2 This is the front view of the present invention;

[0032] Figure 3 This is a side view of the present invention;

[0033] Figure 4 This is a top view of the present invention;

[0034] Figure 5 This is a partial structural schematic diagram of the present invention.

[0035] The attached diagram lists the components represented by each number as follows:

[0036] 1. Base plate; 2. Machine tool; 3. Calibration head; 4. Part; 5. Clamping head; 6. Groove; 7. Base; 8. Clamping cylinder. Detailed Implementation

[0037] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0038] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0039] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0040] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0041] Example 1

[0042] like Figures 1 to 5 As shown, this embodiment provides a part assembly calibration device for machining equipment, including a base plate 1, a machine tool 2, and a calibration head 3. The base plate 1 is horizontally fixedly installed on the machine tool 2, and a plurality of machining positions for placing parts 4 are evenly spaced on it. A machining tool set is installed on the machine tool 2. The machining tool set can move horizontally and be positioned, and the machining tool set can move vertically and be positioned. The calibration head 3 is fixedly installed on the machining tool set.

[0043] During use, machine tool 2 starts the machining program, and the machining tool set drives the calibration head 3 to perform the calibration program to calibrate part 4, ensuring the accuracy of part assembly and guaranteeing the quality of part machining.

[0044] Preferably, in this embodiment, the base plate 1 is preferably a rectangular plate structure.

[0045] It should be noted that the machine tool 2 mentioned above uses existing technology, and its specific structure and principle will not be described in detail here.

[0046] This embodiment has a simple structure and reasonable design, enabling rapid calibration of parts with good calibration results. It reduces alarms caused by improper product assembly and ensures smooth production. In addition, by using existing processing equipment and adding a calibration head, it is suitable for all machined products. The device is simple, low-cost, and effective.

[0047] Example 2

[0048] Based on Embodiment 1, in this embodiment, the machining tool set includes a driver, which is mounted on the machine tool 2; multiple tool holders are vertically fixedly mounted on the driver at even intervals, and cutting tools are detachably connected to all or some of the tool holders; the calibration head 3 is fixedly mounted on any one of the tool holders.

[0049] The scheme has a simple structure and reasonable design. It uses a driver to move the tool holder, the tool on it, and the calibration head 3 horizontally and vertically to calibrate and process the part 4. The processing is convenient and efficient.

[0050] It should be noted that the attached diagram only shows the tool holder with the calibration head 3 installed, and does not show the remaining tool holders and tools.

[0051] Example 3

[0052] Based on Embodiment 2, in this embodiment, the driver includes a linear module and a lifting cylinder. The linear module is horizontally fixedly installed on the machine tool 2; the lifting cylinder is fixedly installed on the linear module, and its telescopic end extends vertically downward and is fixedly connected to a tool holder; a plurality of tool holders are respectively vertically fixedly installed on the tool holder.

[0053] The scheme has a simple structure and reasonable design. It uses a linear module and a lifting cylinder to drive the tool holder and the tool and calibration head 3 to move horizontally and vertically to calibrate and process the part 4. The processing is convenient and efficient.

[0054] Example 4

[0055] Based on the above embodiments, in this embodiment, the calibration head 3 is a flexible calibration head.

[0056] The solution has a simple structure and reasonable design. The flexible calibration head can not only perform calibration operations on parts, but also avoid rigid contact between the tool holder and the parts, thus protecting the parts.

[0057] Example 5

[0058] Based on Example 4, in this example, the flexible calibration head is a polyurethane calibration head.

[0059] The solution has a simple structure and reasonable design. The polyurethane calibration head can not only perform calibration operations on parts, but also avoid rigid contact between the tool holder and the parts, thus protecting the parts, and it is also low in cost.

[0060] Example 6

[0061] Based on the above embodiments, in this embodiment, a plurality of clamps are evenly spaced on the base plate 1, and the plurality of clamps correspond one-to-one with a plurality of processing positions, and are used to clamp the parts 4 on the plurality of processing positions respectively.

[0062] The scheme has a simple structure and reasonable design. Multiple clamps can be used to clamp multiple parts 4 on the base plate 1, increasing the stability of parts 4 and thus ensuring the quality of part 4 processing.

[0063] Example 7

[0064] Based on embodiment 6, in this embodiment, each of the plurality of fixtures includes a pair of clamping heads 5, and the plurality of clamping heads 5 are respectively installed opposite to each other on both sides of the plurality of processing positions, and can be flipped up and down and positioned.

[0065] The scheme has a simple structure and reasonable design. It uses multiple pairs of clamping heads 5 to clamp multiple parts 4 on the base plate 1, increasing the stability of parts 4 and thus ensuring the quality of part 4 processing.

[0066] Example 8

[0067] Based on any one of Embodiments 6 to 7, in this embodiment, the base plate 1 is provided with multiple pairs of grooves 6 on both sides of the multiple processing positions, and the multiple pairs of clamping heads 5 are respectively installed in the multiple pairs of grooves 6.

[0068] The solution has a simple structure and reasonable design. It utilizes multiple pairs of grooves 6 to facilitate the assembly of multiple pairs of clamping heads 5, making assembly convenient and saving space.

[0069] Preferably, in this embodiment, the multiple pairs of grooves 6 are each rectangular grooves, with one end of each groove open near the corresponding processing position.

[0070] Example 9

[0071] Based on embodiment 8, in this embodiment, multiple pairs of clamping heads 5 are rotatably connected to the base plate 1, and multiple clamps each also include a pair of clamping cylinders 8. Multiple pairs of clamping cylinders 8 are respectively installed opposite to each other on the lower surface of the base plate 1, and their telescopic ends pass through the base plate 1 and are rotatably connected to one end of multiple pairs of clamping heads 5.

[0072] The scheme has a simple structure and reasonable design. It uses multiple pairs of clamping cylinders 8 to drive multiple pairs of clamping heads 5 to flip up and down, thereby realizing automatic clamping of part 4 with high efficiency.

[0073] Preferably, in this embodiment, a pair of mounting plates are vertically installed opposite each other in multiple pairs of grooves 6, and each clamping head 5 is rotatably connected to the corresponding pair of mounting plates via a rotating shaft.

[0074] Preferably, in this embodiment, the other end of each clamping head 5 has a U-shaped structure.

[0075] Example 10

[0076] Based on embodiment 9, this embodiment also includes a base 7, which is horizontally fixedly installed on the machine tool 2; multiple pairs of clamping cylinders 8 are respectively fixedly installed on the base 7.

[0077] The solution has a simple structure and reasonable design. It utilizes the base 7 to assemble multiple pairs of clamping cylinders 8, making assembly convenient.

[0078] Preferably, in this embodiment, the base 7 is preferably a rectangular plate structure.

[0079] The working principle of this utility model is as follows:

[0080] During use, machine tool 2 starts the machining program, and the machining tool group drives the calibration head 3 to follow the calibration program to calibrate part 4, ensuring the accuracy of part assembly and guaranteeing the quality of part machining;

[0081] Then, the calibration tool holder retracts and the part clamping procedure is executed, that is, multiple clamping cylinders 8 drive multiple pairs of clamping heads 5 to flip up and down respectively;

[0082] Finally, the machining process continues, which involves using cutting tools to machine the parts.

[0083] Throughout the entire processing, the machine tool is equipped with a corresponding control program, which controls the operation of the aforementioned electronic components.

[0084] The calibration device provided by this utility model has the following advantages:

[0085] 1. Good parts calibration results reduce alarms caused by improper product assembly, ensuring smooth production;

[0086] 2. By using existing processing equipment and adding a polyurethane calibration head, it is suitable for all machined products. The device is simple, low-cost, and effective.

[0087] It should be noted that all electronic components involved in this utility model adopt existing technology, and all the above-mentioned components are electrically connected to the controller, and the control circuit between the controller and each component is existing technology.

[0088] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0089] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0090] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A part assembly alignment device for a machine tooling apparatus, characterized by: Including the base plate (1), the machine tool (2) and the calibration head (3), the base plate (1) is horizontally fixedly installed on the machine tool (2), and a plurality of machining positions for placing parts (4) are uniformly spaced thereon; The machine tool (2) is provided with a machining tool group, the machining tool group can be horizontally moved and positioned, and the machining tool group can be moved up and down and positioned; The calibration head (3) is fixedly installed on the machining tool group.

2. The part set-up calibration device for a machine tooling apparatus of claim 1, wherein: The machining tool group includes a driver, the driver is installed on the machine tool (2); A plurality of tool shanks are vertically fixedly installed on the driver; All or part of the tool shanks are respectively detachably connected with cutters; The calibration head (3) is fixedly installed on any one of the tool shanks.

3. The part set-up calibration device for a machine tooling apparatus of claim 2, wherein: The driver includes a linear module and a lifting cylinder, the linear module is horizontally fixedly installed on the machine tool (2); The lifting cylinder is fixedly installed on the linear module, and the telescopic end thereof extends vertically downward and is fixedly connected with a tool holder; A plurality of tool shanks are respectively vertically fixedly installed on the tool holder.

4. The part set-up calibration apparatus for a machine tool according to claim 1, wherein: The calibration head (3) is a flexible calibration head.

5. The part set-up calibration apparatus for a machine tool according to claim 4, wherein: The flexible calibration head is a polyurethane calibration head.

6. The part set-up calibration apparatus for a machine tool according to any one of claims 1-5, wherein: A plurality of clamps are uniformly spaced on the base plate (1), and the plurality of clamps correspond one-to-one to the plurality of machining positions, respectively used for pressing the parts (4) on the plurality of machining positions.

7. The part set-up calibration apparatus for a machine tool according to claim 6, wherein: A plurality of clamps respectively include a pair of clamping heads (5), and a plurality of pairs of clamping heads (5) are respectively installed on both sides of the plurality of machining positions, which can be flipped up and down and positioned.

8. The part set-up calibration apparatus for a machine tool according to claim 7, wherein: The base plate (1) is provided with a plurality of pairs of grooves (6) on both sides corresponding to the plurality of machining positions, and a plurality of pairs of clamping heads (5) are respectively installed in the plurality of pairs of grooves (6).

9. The part set-up calibration apparatus for a machine tool according to claim 7, wherein: A plurality of pairs of clamping heads (5) are respectively rotatably connected with the base plate (1), and a plurality of clamps respectively include a pair of clamping cylinders (8), and a plurality of pairs of clamping cylinders (8) are respectively installed on the lower surface of the base plate (1), and the telescopic ends thereof are rotatably connected with one end of the plurality of pairs of clamping heads (5) after penetrating through the base plate (1).

10. The part set-up calibration apparatus for a machine tool according to claim 9, wherein: It also includes a base (7), which is horizontally fixedly installed on the machine tool (2); A plurality of pairs of clamping cylinders (8) are respectively fixedly installed on the base (7).

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