Synthetic resin tile production film covering device and equipment

Abstract

The utility model relates to a synthetic resin tile production laminating device and equipment, the synthetic resin tile production laminating device comprises a supporting assembly and a laminating assembly, the supporting assembly comprises a bottom frame and a mounting frame, and the mounting frame is arranged at the top of the bottom frame; the film covering assembly comprises a first air swelling shaft and a second air swelling shaft, the first air swelling shaft and the second air swelling shaft are arranged at the top of the mounting frame, and the axis of the first air swelling shaft is parallel to the axis of the second air swelling shaft; and the first air swelling shaft and the second air swelling shaft are detachably connected with the mounting frame. The two air expansion shafts are adopted for feeding, alternate use can be achieved, when coiled materials on one air expansion shaft are used up, the other air expansion shaft completing feeding is rapidly switched, the feeding action can be completed without shutdown of the whole equipment, the feeding time of coiled strip materials is greatly shortened, the production efficiency is improved, and the production cost is reduced. And the product film covering continuity is ensured.

Description

Technical Field

[0001] This utility model relates to the field of resin tile coating technology, and in particular to a synthetic resin tile production coating device and equipment. Background Technology

[0002] Synthetic resin tiles are a new type of building material developed using advanced chemical engineering technology. They have many excellent properties such as light weight, high strength, waterproof and moisture-proof, corrosion-resistant and flame-retardant, sound insulation and heat insulation. They are widely used in urban renewal projects in development zones, farmers' markets, shopping malls, residential communities, and high-end villas in new rural construction.

[0003] The color of synthetic resin tiles varies depending on the usage environment. In existing technology, a coating process is used to change the color of the synthetic resin tiles by applying a film to their surface. However, this coating equipment requires shutdown after the coating roll is used up, followed by replacement with a new roll, resulting in poor continuity of the coating process and impacting production efficiency. Utility Model Content

[0004] Therefore, the technical problem to be solved by this utility model is to overcome the defects of poor film continuity and low production efficiency of synthetic resin tiles in the prior art.

[0005] To solve the above-mentioned technical problems, this utility model provides a coating device for producing synthetic resin tiles, comprising:

[0006] A support assembly, the support assembly including a base frame and a mounting frame, the mounting frame being disposed on top of the base frame;

[0007] A coating assembly, comprising a first air shaft and a second air shaft, the first air shaft and the second air shaft being disposed on the top of the mounting bracket, the axis of the first air shaft being parallel to the axis of the second air shaft being parallel to each other; and the first air shaft and the second air shaft being detachably connected to the mounting bracket.

[0008] In one embodiment of the present invention, supports are provided at both ends of the first air shaft and the second air shaft, and the supports are mounted on the mounting frame.

[0009] In one embodiment of this utility model, a reversing roller is provided between the first air shaft and the second air shaft.

[0010] In one embodiment of the present invention, a first tension roller is provided on the side of the mounting bracket near the first air shaft, and the axis of the first tension roller is parallel to the axis of the first air shaft.

[0011] In one embodiment of the present invention, a second tension roller is provided on the side of the mounting bracket near the second air shaft, and the axis of the second tension roller is parallel to the axis of the second air shaft.

[0012] In one embodiment of this utility model, a lead screw is provided on the base frame, the mounting bracket cooperates with the lead screw, and a handwheel is provided at one end of the lead screw.

[0013] In one embodiment of this utility model, guide rails are symmetrically arranged on both sides of the lead screw, and the mounting bracket is slidably connected to the guide rails.

[0014] In one embodiment of the present invention, the support assembly further includes a support frame, an operating table is provided on the top of the support frame, the base frame is provided on the operating table, and a fence is provided around the support frame.

[0015] In one embodiment of this utility model, a crane is also provided on the operating platform, and the crane is located on one side of the base frame.

[0016] A synthetic resin tile production coating equipment includes the aforementioned synthetic resin tile production coating device.

[0017] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art:

[0018] The synthetic resin tile production coating device and equipment described in this utility model uses two air expansion shafts for feeding, which can be used alternately. When the material on one air expansion shaft is used up, it can be quickly switched to the other air expansion shaft that has already been fed. The feeding action can be completed without stopping the entire equipment, which greatly reduces the feeding time of the roll material, improves production efficiency, and ensures the continuity of product coating. Attached Figure Description

[0019] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 for Figure 1 A partial structural diagram of the central support component;

[0022] Figure 3 for Figure 1 Schematic diagram of the structure of the membrane-coated module;

[0023] Explanation of reference numerals in the accompanying drawings: 1. Support assembly; 2. Coating assembly; 3. Crane; 11. Base frame; 12. Mounting frame; 13. Support frame; 14. Operating platform; 15. Guardrail; 16. Ladder; 17. Lead screw; 18. Handwheel; 19. Guide rail; 21. First air shaft; 22. Second air shaft; 23. First tension roller; 24. Second tension roller; 25. Reversing roller; 26. Support; 27. Magnetic powder brake. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention. Example 1

[0025] Reference Figures 1-3 As shown, this utility model discloses a coating device for producing synthetic resin tiles, comprising:

[0026] Support assembly 1, the support assembly 1 includes a base frame 11 and a mounting frame 12, the mounting frame 12 being disposed on the top of the base frame 11;

[0027] The coating assembly 2 includes a first air shaft 21 and a second air shaft 22, which are disposed on the top of the mounting frame 12. The axis of the first air shaft 21 is parallel to the axis of the second air shaft 22. The first air shaft 21 and the second air shaft 22 are detachably connected to the mounting frame 12.

[0028] The coating device in this invention is located on top of the molding equipment. After coating the surface of the strip material, resin tiles are then formed. The entire coating assembly 2 is installed on top of the support assembly 1. Specifically, a first air shaft 21 and a second air shaft 22 are installed on the top of the mounting frame 12. Both the first air shaft 21 and the second air shaft 22 are used to mount the rolled strip material. In this invention, the first air shaft 21 and the second air shaft 22 are detachably connected to the mounting frame 12. During use, the first air shaft 21 and the second air shaft 22 can be disassembled to facilitate the mounting of the rolled strip material. According to the working principle of the air shaft, venting the air shaft can change its diameter, facilitating the feeding of the rolled strip material. As air shafts are existing technology, their structure will not be described in detail here. During use, after the rolled strip material is fed, it is coated before being connected to the bottom molding equipment. As a preferred embodiment of this invention, the first air shaft 21 and the second air shaft 22 are arranged in parallel, facilitating the switching of the coating station during use.

[0029] This invention uses two air shafts for feeding, which can be used alternately. When the material on one air shaft is used up, it can be quickly switched to the other air shaft that has already been fed. The feeding action can be completed without stopping the entire machine, which greatly reduces the feeding time of the roll material, improves production efficiency, and ensures the continuity of product coating.

[0030] Furthermore, both ends of the first air shaft 21 and the second air shaft 22 are provided with supports 26, and the supports 26 are provided on the mounting frame 12.

[0031] Specifically, the two supports 26 are used to support and install the first air shaft 21 and the second air shaft 22, ensuring the stability of the installation of the first air shaft 21 and the second air shaft 22.

[0032] Furthermore, both the first air shaft 21 and the second air shaft 22 are chuck-type air shafts. During use, the air shaft can be disassembled by opening the chuck, and the air shaft can be fixed by closing the chuck, with the chuck and air shaft rotating synchronously.

[0033] Furthermore, a magnetic powder brake 27 is provided at one end of both the first air shaft 21 and the second air shaft 22.

[0034] The magnetic powder brake 27 is a novel transmission element that uses magnetic powder as a medium to form a magnetic powder chain to transmit torque when energized. It mainly consists of an inner rotor, an outer rotor, an excitation coil, and magnetic powder. When the coil is not energized, the driving rotor rotates. Due to centrifugal force, the magnetic powder is thrown onto the inner wall of the driving rotor, and there is no contact between the magnetic powder and the driven rotor, allowing the driving rotor to idle. When a DC power supply is connected, an electromagnetic field is generated. Under the action of magnetic lines of force, the working medium, magnetic powder, forms a magnetic powder chain, connecting the inner and outer rotors, thereby achieving the purpose of transmitting and braking torque. The magnetic powder brake 27 can buffer the start-up of the equipment and adjust the tension throughout the entire roll-to-roll coating process.

[0035] Furthermore, a first tension roller 23 is provided on the side of the mounting frame 12 near the first air expansion shaft 21, and the axis of the first tension roller 23 is parallel to the axis of the first air expansion shaft 21. A second tension roller 24 is provided on the side of the mounting frame 12 near the second air expansion shaft 22, and the axis of the second tension roller 24 is parallel to the axis of the second air expansion shaft 22. A reversing roller 25 is provided between the first air expansion shaft 21 and the second air expansion shaft 22.

[0036] Specifically, in actual operation, when the coiled material is fed from the first air expansion shaft 21, the material passes around the reversing roller 25 and then through the first tension roller 23; when it is fed from the second air expansion shaft 22, the material passes around the reversing roller 25 and then through the second tension roller 24; during the installation of the entire device, the first tension roller 23 and the first air expansion shaft 21 are symmetrically arranged with the second tension roller 24 and the second air expansion shaft 22, and the axis of the reversing roller 25 coincides with the axis of symmetry of the two.

[0037] Furthermore, a lead screw 17 is provided on the base frame 11, the mounting bracket 12 cooperates with the lead screw 17, and a handwheel 18 is provided at one end of the lead screw 17.

[0038] By rotating the handwheel 18, the position of the mounting bracket 12 on the base frame 11 is adjusted. Specifically, the direction of the lead screw 17 adjustment is consistent with the axis of the first air shaft 21 and the second air shaft 22. By adjusting the mounting bracket 12, the width direction of the film coating is adjusted to ensure that the film material is aligned with the product.

[0039] Furthermore, guide rails 19 are symmetrically arranged on both sides of the lead screw 17, and the mounting bracket 12 is slidably connected to the guide rails 19.

[0040] As a preferred embodiment of this utility model, guide rails 19 are provided on both sides of the lead screw 17, so that the mounting bracket 12 and the guide rails 19 are slidably connected by a slider, thereby improving the stability of the lead screw 17 when adjusting the mounting bracket 12.

[0041] Furthermore, the support assembly 1 also includes a support frame 13, with an operating table 14 on the top of the support frame 13, the base frame 11 on the operating table 14, and a railing 15 around the support frame 13.

[0042] Specifically, the support frame 13 serves to ensure the installation height of the entire device. The base frame 11 is installed on the top of the support frame 13, and a matching molding device is installed on the top of the support frame 13 for molding after the film is applied. Secondly, because the support frame 13 is too high, a railing 15 is installed around the operating table 14 to prevent the operator from falling during operation and to ensure the safety of the operation.

[0043] As a preferred embodiment of this utility model, a ladder 16 is also provided between the operating platform 14 and the ground, allowing the operator to climb onto the operating platform 14 via the ladder 16.

[0044] Furthermore, a crane 3 is also provided on the operating platform 14, and the crane 3 is located on one side of the base frame 11.

[0045] Specifically, on the one hand, the membrane roll is relatively heavy, and on the other hand, the entire operating platform 14 is quite high. During the feeding process, it is necessary to use the crane 3 to lift the membrane roll from the bottom to the top of the operating platform 14, and then feed it. Example 2

[0046] A synthetic resin tile production coating equipment includes the synthetic resin tile production coating device described in Example 1.

[0047] In summary, this utility model introduces a coating device and equipment for synthetic resin tile production. It uses two air expansion shafts for feeding, which can be used alternately. When the material on one air expansion shaft is used up, it can be quickly switched to the other air expansion shaft that has already been fed. The feeding action can be completed without stopping the entire equipment, which greatly reduces the feeding time of the roll material, improves production efficiency, and ensures the continuity of product coating.

[0048] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A coating device for synthetic resin tile production, characterized by comprising: The utility model relates to a synthetic resin tile production film covering device which comprises a supporting assembly and a film covering assembly. The supporting assembly comprises a base frame and a mounting frame arranged on the top of the base frame. The film covering assembly comprises first and second air expansion shafts arranged on the top of the mounting frame, the axes of the first and second air expansion shafts being parallel to each other, and the first and second air expansion shafts being detachably connected with the mounting frame.

2. The synthetic resin tile production laminating apparatus according to claim 1, characterized by: The first and second air expansion shafts are each provided with a support arranged on the mounting frame.

3. The synthetic resin tile production laminating apparatus according to claim 1, wherein: The first and second air expansion shafts are provided with a reversing roller therebetween.

4. The synthetic resin tile production laminating apparatus according to claim 1, wherein: The mounting frame is provided with a first tensioning roller on the side close to the first air expansion shaft, the axis of the first tensioning roller being parallel to the axis of the first air expansion shaft.

5. The synthetic resin tile production laminating apparatus according to claim 1, wherein: The mounting frame is provided with a second tensioning roller on the side close to the second air expansion shaft, the axis of the second tensioning roller being parallel to the axis of the second air expansion shaft.

6. The synthetic resin tile production laminating apparatus according to claim 1, wherein: The base frame is provided with a lead screw, the mounting frame being matched with the lead screw, one end of the lead screw being provided with a hand wheel.

7. The synthetic resin shingle production lamination device according to claim 6, characterized by: The lead screw is symmetrically provided with guide rails on both sides, the mounting frame being slidingly connected with the guide rails.

8. The synthetic resin tile production laminating apparatus according to claim 1, wherein: The supporting assembly further comprises a supporting frame, the top of the supporting frame being provided with an operation table, the base frame being arranged on the operation table, and the supporting frame being provided with a fence around the periphery thereof.

9. The synthetic resin shingle production lamination device according to claim 8, characterized by: The operation table is further provided with a crane arranged on one side of the base frame.

10. A production laminating apparatus for synthetic resin tiles, characterized by comprising: The utility model relates to a synthetic resin tile production film covering device which comprises a supporting assembly and a film covering assembly.

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