Transfer printing system
By separating the pad printing module and the operating table in the vertical direction in the pad printing system, and combining them with the exhaust hood and automated loading and unloading module, the problem of volatile gases posing a hazard to operators during the pad printing process is solved, and safe and efficient mass production is achieved.
Patent Information
- Application Number
- CN202422944338.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-11-29
Smart Images

Figure CN223791174U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of processing equipment, in particular to a pad printing system. BACKGROUND
[0002] In the related art, an operator usually stands in front of a pad printing machine and places a product to be processed on a pad printing table of the pad printing machine. During pad printing processing of the product to be processed by the pad printing machine, volatile gas is generated, which may cause harm to the operator's body to some extent. Therefore, how to effectively reduce the harm of the volatile gas to the operator's body has become a problem to be solved. CONTENT OF THE UTILITY MODEL
[0003] The embodiment of the present application provides a pad printing system, which can solve the problem that volatile gas generated during pad printing processing of a product to be processed by a pad printing machine in the related art causes harm to the operator's body.
[0004] The embodiment of the present application provides a pad printing system; the pad printing system comprises a conveying module, a first pad printing module and a first feeding and discharging module, the conveying module comprises a support, a conveying line, a jig and an operation table, the conveying line is installed on the support, the jig is arranged on the conveying line and is used for carrying a product to be processed, and the operation table is installed on the support; the first pad printing module is configured to perform pad printing processing on a first surface of the product to be processed; the first pad printing module and the operation table are arranged on two sides of the support along a direction intersecting a conveying direction of the conveying line; and the first feeding and discharging module is installed on the support and is configured to move the product to be processed from the jig to the first pad printing module and move a product with one side pad printed from the first pad printing module to the jig.
[0005] Based on the pad printing system of the embodiment of the present application, an operator stands in front of the operation table and places a product to be processed on the jig, the conveying line moves the jig to a suitable position, at this time, the first feeding and discharging module moves the product to be processed from the jig to the first pad printing module, the first pad printing module performs pad printing processing on a first surface of the product to be processed, and after the pad printing of the first surface of the product to be processed is completed, the first feeding and discharging module moves the product with one side pad printed from the first pad printing module to the jig; in this way, the first feeding and discharging module replaces manual work, realizes feeding operation of the product to be processed between the jig and the first pad printing module, and realizes discharging operation of the product with one side pad printed between the first pad printing module and the jig, and the operation table and the first pad printing module are separated by the conveying line, so the operator does not need to be close to the first pad printing module, but only needs to stand in front of the operation table and place the product to be processed on the jig, so that harm of volatile gas generated when the first pad printing module works to the operator's body can be effectively reduced or even avoided.
[0006] In some embodiments, the first pad printing module and the operation table are arranged on two sides of the support in a direction perpendicular to the conveying direction of the conveying line; and / or, the first pad printing module comprises a pad printing machine body and an exhaust hood arranged on the top of the pad printing machine body; and / or, the operation table is provided with double start buttons.
[0007] Based on the above embodiments, by arranging the first pad printing module and the operation table on two sides of the support in a direction perpendicular to the conveying direction of the conveying line, the operator standing in front of the operation table can observe the pad printing condition of the product to be processed at any time, so as to respond to abnormal conditions such as alarm suspension in time; and / or, by designing the exhaust hood, the exhaust hood can timely exhaust the volatile gas generated in the process of pad printing of the pad printing machine body on the product to be processed, so as to further effectively reduce or even avoid the harm of volatile gas to the operator's body; and / or, after the operator places the product to be processed on the jig, the operator can trigger the double start buttons with both hands, and the system can operate normally; the double start buttons can avoid the possibility of accidental operation caused by the operator's accidental triggering of one of the buttons.
[0008] In some embodiments, the first pad printing module comprises a pad printing table for carrying the product to be processed. The first loading and unloading module comprises a first conveying mechanism, a first carrier, a first clamping mechanism and a second clamping mechanism; the first conveying mechanism is installed on the support; the first carrier is installed on the driving end of the first conveying mechanism; the first clamping mechanism is installed on the first carrier; the second clamping mechanism is installed on the first carrier; the driving end of the first conveying mechanism drives the first carrier to move to move the first clamping mechanism above the jig, and the first clamping mechanism grabs the product to be processed from the jig; the driving end of the first conveying mechanism drives the first carrier to move to move the second clamping mechanism above the pad printing table, and the second clamping mechanism grabs the product with one side pad printing completed from the pad printing table; the driving end of the first conveying mechanism drives the first carrier to move to move the first clamping mechanism above the pad printing table, and the first clamping mechanism places the product to be processed on the pad printing table; the driving end of the first conveying mechanism drives the first carrier to move to move the second clamping mechanism above the jig, and the second clamping mechanism places the product with one side pad printing completed on the empty jig.
[0009] Based on the above embodiment, the operator stands in front of the operation table, places the product to be processed on the jig, the conveying line moves the jig to the appropriate position, then the driving end of the first conveying mechanism drives the first carrier to move to move the first clamping mechanism to the upper side of the jig, at this time the first clamping mechanism can grab the product to be processed from the jig, then the driving end of the first conveying mechanism drives the first carrier to move to move the second clamping mechanism to the upper side of the pad printing table, at this time the second clamping mechanism can grab the single-side pad printing completed product from the pad printing table, then the driving end of the first conveying mechanism drives the first carrier to move to move the first clamping mechanism to the upper side of the pad printing table, at this time the first clamping mechanism can place the product to be processed on the pad printing table, then the driving end of the first conveying mechanism drives the first carrier to move to move the second clamping mechanism to the upper side of the jig, at this time the second clamping mechanism can place the single-side pad printing completed product on the empty jig, and so on, to realize batch production.
[0010] In some embodiments, at least one of the first clamping mechanism and the second clamping mechanism comprises a first driving member and a first grabbing clamp; the first driving member is installed on the first carrier; the first grabbing clamp is installed on the driving end of the first driving member; the driving end of the first driving member can move downward along the Z-axis direction to drive the first grabbing clamp to move downward along the Z-axis direction to the first preset picking and placing position; in the first preset picking and placing position, the first grabbing clamp is configured to grab the product to be processed from the jig, place the product to be processed on the pad printing table, and / or in the first preset picking and placing position, the first grabbing clamp is configured to grab the single-side pad printing completed product from the pad printing table, and place the single-side pad printing completed product on the empty jig.
[0011] Based on the above embodiment, the operator stands in front of the operation table, places the product to be processed on the jig, the conveying line moves the jig to the appropriate position, then the driving end of the first conveying mechanism drives the first carrier to move to move the first clamping mechanism above the jig, at this time the driving end of the first driving part of the first clamping mechanism moves downward along the Z-axis direction to drive the first grabbing to move downward along the Z-axis direction to the first preset picking and placing position, the first grabbing can pick the product to be processed from the jig, then the driving end of the first conveying mechanism drives the first carrier to move to move the second clamping mechanism above the pad printing table, at this time the driving end of the first driving part of the second clamping mechanism moves downward along the Z-axis direction to drive the first grabbing to move downward along the Z-axis direction to the first preset picking and placing position, the first grabbing can pick the one-side pad printing completed product from the pad printing table, then the driving end of the first conveying mechanism drives the first carrier to move to move the first clamping mechanism above the pad printing table, at this time the driving end of the first driving part of the first clamping mechanism moves downward along the Z-axis direction to drive the first grabbing to move downward along the Z-axis direction to the first preset picking and placing position, the first grabbing can place the product to be processed on the pad printing table, then the driving end of the first conveying mechanism drives the first carrier to move to move the second clamping mechanism above the jig, at this time the driving end of the first driving part of the second clamping mechanism moves downward along the Z-axis direction to drive the first grabbing to move downward along the Z-axis direction to the first preset picking and placing position, the first grabbing can place the one-side pad printing completed product on the empty jig, and so on, to realize batch production.
[0012] In some embodiments, the first conveying mechanism includes a first conveying unit and a second conveying unit; the first conveying unit is installed on the support, the second conveying unit is installed on the driving end of the first conveying unit, and the first carrier is installed on the driving end of the second conveying unit; the driving end of the first conveying unit moves along the Y-axis direction, and the driving end of the second conveying unit moves along the Z-axis direction.
[0013] Based on the above embodiment, the driving end of the first conveying unit moves along the Y-axis direction, and the driving end of the second conveying unit moves along the Z-axis direction to drive the first carrier to move, so as to move the first clamping mechanism above the jig or move the first clamping mechanism above the pad printing table, so as to facilitate the feeding and discharging operation of the product to be processed; the driving end of the first conveying unit moves along the Y-axis direction, and the driving end of the second conveying unit moves along the Z-axis direction to drive the first carrier to move, so as to move the second clamping mechanism above the pad printing table or move the second clamping mechanism above the empty jig, so as to facilitate the feeding and discharging operation of the one-side pad printing completed product.
[0014] In some embodiments, the printing platform has a first position and a second position, the first printing die set further comprises a printing machine body and a second conveying mechanism; the printing platform is connected with the printing machine body via the second conveying mechanism, the second conveying mechanism is configured to drive the printing platform to move along the X-axis direction, so as to switch the printing platform between the first position and the second position; in the first position, the printing machine body performs printing processing on the first surface of the product to be processed carried on the printing platform; in the second position, the second clamping mechanism clamps the product with one side printing completed from the printing platform, and the first clamping mechanism places the product to be processed on the printing platform.
[0015] Based on the above-mentioned embodiments, by designing the second conveying mechanism, the second conveying mechanism drives the printing platform to move along the X-axis direction, so as to switch the printing platform between the first position and the second position, thus providing sufficient operation space for the second clamping mechanism to clamp the product with one side printing completed from the printing platform, and providing sufficient operation space for the first clamping mechanism to place the product to be processed on the printing platform.
[0016] In some embodiments, the second conveying mechanism comprises a conveying track and a second driving member; the conveying track is installed on the printing machine body and extends along the X-axis direction, and the printing platform is slidably connected with the conveying track; the second driving member is installed on the printing machine body, and the driving end of the second driving member is fixedly connected with the printing platform. The second driving member can drive the printing platform to move along the X-axis direction relative to the conveying track, so as to switch the printing platform between the first position and the second position.
[0017] Based on the above-mentioned embodiments, by designing the second driving member and the conveying track, the second driving member can drive the printing platform to move along the X-axis direction to the first position by relying on the conveying track, at this time, the printing machine body can perform printing processing on the first surface of the product to be processed carried on the printing platform, the second driving member can drive the printing platform to move along the X-axis direction to the second position by relying on the conveying track, at this time, the second clamping mechanism can clamp the product with one side printing completed from the printing platform, and the first clamping mechanism can place the product to be processed on the printing platform; thus, effective replacement between the product with one side printing completed and the product to be processed is realized, and batch processing is realized.
[0018] In some embodiments, the pad printing system further comprises a baking module, a turnover module, a second pad printing module, and a second loading and unloading module. The baking module has a baking area, and the part of the conveying line downstream of the first loading and unloading module is arranged in the baking area. The turnover module is installed on the support, and the turnover module is located downstream of the baking module. The turnover mechanism is configured to pick up the single-side pad printing completed product after baking from the jig and reposition the single-side pad printing completed product after baking on the jig after turning it by a preset angle. The second pad printing module is configured to pad print the second surface of the single-side pad printing completed product after turning. The second loading and unloading module is installed on the support, and the second loading and unloading module is configured to transfer the single-side pad printing completed product after turning from the jig to the second pad printing module and transfer the double-side pad printing completed product from the second pad printing module to the discharge end.
[0019] Based on the above embodiments, by designing the baking module, the single-side pad printing completed product carried on the jig flows through the baking area of the baking module under the action of the conveying line, and the baking module can effectively bake the single-side pad printing completed product to avoid the pattern printed on the single-side pad printing completed product sticking to the jig after being turned by the turnover module. By designing the turnover module, the turnover module can pick up the single-side pad printing completed product after baking from the jig and reposition the single-side pad printing completed product after baking on the jig after turning it by a preset angle. The mechanical automatic operation replaces manual turning, has high efficiency, and can reduce labor costs. By designing the second loading and unloading module and the second pad printing module, the conveying line transfers the jig carrying the single-side pad printing completed product after baking to a suitable position. At this time, the second loading and unloading module transfers the single-side pad printing completed product after baking from the jig to the second pad printing module, the second pad printing module pad prints the second surface of the single-side pad printing completed product after baking, and after the second surface of the single-side pad printing completed product after baking is pad printed, the second loading and unloading module transfers the double-side pad printing completed product from the second pad printing module to the discharge end. In this way, the second loading and unloading module replaces manual operation to realize the loading operation of the single-side pad printing completed product after baking between the jig and the second pad printing module and the unloading operation of the double-side pad printing completed product between the second pad printing module and the discharge end.
[0020] In some embodiments, the turnover mechanism comprises a third conveying unit and a turnover unit. The third conveying unit is installed on the support. The turnover unit is installed on the driving end of the third conveying unit. The driving end of the third conveying unit can move downward along the Z-axis direction to drive the turnover unit to move downward along the Z-axis direction to the second preset picking and placing position. In the second preset picking and placing position, the turnover unit is configured to pick up the single-side pad printing completed product after baking from the jig and reposition the single-side pad printing completed product after turning on the jig.
[0021] Based on the above embodiment, the single-side pad printing finished product baked on the jig is moved to the front of the turnover unit under the action of the conveying line, and then the driving end of the third conveying unit drives the turnover unit to move downward along the Z-axis direction to the second preset picking and placing position, so that the turnover unit can pick up the single-side pad printing finished product baked on the jig. The driving end of the third conveying unit drives the turnover unit to move upward along the Z-axis direction to a suitable height, and the turnover unit turns the single-side pad printing finished product baked by a preset angle. The driving end of the third conveying unit moves downward along the Z-axis direction to drive the turnover unit to move downward along the Z-axis direction to the second preset picking and placing position, so that the turnover unit can place the single-side pad printing finished product turned again on the jig. Thus, the turnover operation of the single-side pad printing finished product baked is realized.
[0022] In some embodiments, the turnover unit comprises a second carrier, a turnover cylinder and a second grabbing clamp. The second carrier is installed on the driving end of the third conveying unit. The turnover cylinder is installed on the second carrier. The second grabbing clamp is installed on the rotating table of the turnover cylinder. The driving end of the third conveying unit can move downward along the Z-axis direction to drive the second carrier to move downward along the Z-axis direction to the second preset picking and placing position. At the second preset picking and placing position, the second grabbing clamp is configured to pick up the single-side pad printing finished product baked on the jig and place the single-side pad printing finished product turned again on the jig.
[0023] Based on the above embodiment, the single-side pad printing finished product baked on the jig is moved to the front of the turnover unit under the action of the conveying line, and then the driving end of the third conveying unit drives the second carrier to move downward along the Z-axis direction to drive the second grabbing clamp to move downward along the Z-axis direction to the second preset picking and placing position, so that the second grabbing clamp can pick up the single-side pad printing finished product baked on the jig. The driving end of the third conveying unit drives the second carrier to move upward along the Z-axis direction to a suitable height, and the turnover cylinder drives the second grabbing clamp to rotate by a preset angle to turn the single-side pad printing finished product baked by a preset angle. The driving end of the third conveying unit drives the second carrier to move downward along the Z-axis direction to drive the second grabbing clamp to move downward along the Z-axis direction to the second preset picking and placing position, so that the second grabbing clamp can place the single-side pad printing finished product turned again on the jig. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0025] Figure 1 Structure diagram of a pad printing system in an embodiment of the present application;
[0026] Figure 2 Structure diagram of a pad printing system in an embodiment of the present application from a first perspective;
[0027] Figure 3 Structure diagram of Figure 2 Structure diagram of an enlarged view at A in FIG. 6;
[0028] Figure 4 Structure diagram of a pad printing system in an embodiment of the present application from a second perspective;
[0029] Figure 5 Structure diagram of a first pad printing module and a first loading and unloading module in an embodiment of the present application;
[0030] Figure 6 Structure diagram of Figure 5 Structure diagram of an enlarged view at B in FIG. 7;
[0031] Figure 7 Structure diagram of a first pad printing module and a first loading and unloading module in an embodiment of the present application from another perspective;
[0032] Figure 8 Structure diagram of a second pad printing module and a second loading and unloading module in an embodiment of the present application;
[0033] Figure 9 Structure diagram of a second pad printing module and a second loading and unloading module in an embodiment of the present application from another perspective;
[0034] Figure 10 Structure diagram of Figure 9 Structure diagram of an enlarged view at C in FIG. 8.
[0035] Label: 1, pad printing system; 10, conveying module; 11, support; 12, conveying line; 13, jig; 14, operation table; 15, double start button; 16, emergency stop button; 20, first pad printing module; 21, pad printing table; 22, pad printing machine body; 23, second conveying mechanism; 231, conveying track; 232, second driving member; 30, first feeding and discharging module; 31, first conveying mechanism; 311, first conveying unit; 3111, cross beam; 3112, first linear motor; 312, second conveying unit; 3121, third bearing member; 3122, second linear motor; 32, first bearing member; 33, first clamping mechanism; 34, second clamping mechanism; 351, first driving member; 352, first grabbing clamp; 353, mounting rack; 40, baking module; 50, turnover module; 51, third conveying unit; 511, support frame; 512, third linear motor; 52, turnover unit; 521, second bearing member; 522, turnover cylinder; 523, second grabbing clamp; 60, second pad printing module; 70, second feeding and discharging module. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application, and are not used to limit the present application.
[0037] Please refer to Figures 1-4 The present application proposes a pad printing system 1, which can effectively reduce or even avoid the harm of volatile gas to the operator's body.
[0038] The pad printing system 1 includes a conveying module 10, a first pad printing module 20 and a first feeding and discharging module 30. The conveying module 10 includes a support 11, a conveying line 12, a jig 13 and an operation table 14; the conveying line 12 is installed on the support 11; the jig 13 is arranged on the conveying line 12 and is used to carry the product to be processed; and the operation table 14 is installed on the support 11. The first pad printing module 20 is configured to perform pad printing processing on the first surface of the product to be processed. The first pad printing module 20 and the operation table 14 are separately arranged on the two sides of the support 11 along a direction intersecting the conveying direction of the conveying line 12. The first feeding and discharging module 30 is installed on the support 11. The first feeding and discharging module 30 is configured to transfer the product to be processed from the jig 13 to the first pad printing module 20, and transfer the product with one side pad printing completed from the first pad printing module 20 to the empty jig 13.
[0039] The specific structure of the pad printing system 1 is described below. Figures 1-10 The specific structure of the pad printing system 1 is described below.
[0040] As Figures 1-4As shown, the pad printing system 1 includes a conveying module 10, a first pad printing module 20, and a first loading and unloading module 30.
[0041] The conveying module 10 serves as the transmission module of the pad printing system 1. The conveying module 10 includes a support 11, a conveying line 12, a fixture 13, and an operating table 14.
[0042] The support frame 11 serves as the frame for the conveying module 10. The specific structure of the support frame 11 is not limited here, and designers can make reasonable designs according to actual needs; for example, the support frame 11 can be, but is not limited to, a multi-layered structure with upper and lower layers in a long strip shape.
[0043] Conveyor line 12 serves as the assembly line for conveyor module 10. The specific structure of conveyor line 12 is not limited here; designers can design it reasonably according to actual needs. For example, conveyor line 12 includes an upper conveyor (not shown in the figure) and a lower conveyor (not shown in the figure) mounted on support 11. The conveying direction of the upper conveyor is opposite to that of the lower conveyor (e.g., if the upper conveyor moves in the forward direction along the X-axis, the lower conveyor moves in the reverse direction along the X-axis). The upper and lower conveyors are connected by a lifting unit (not shown in the figure). The lifting unit includes a lifting plate and a lifting cylinder. The lifting plate is mounted on the extension rod of the lifting cylinder. The extension rod of the lifting cylinder extends the lifting plate. The lifting cylinder retracts to connect with the end of the upper line, and the lifting plate connects with the end of the lower line by retracting the cylinder's telescopic rod. Thus, the fixture 13 on the upper line transitions from the tail end of the upper line to the lifting plate. The lifting cylinder retracts to connect with the tail end of the lower line, and the fixture 13 on the lifting plate transitions to the tail end of the lower line. The fixture 13 on the lower line transitions from the head end of the lower line to the lifting plate, and the lifting cylinder retracts to connect with the head end of the upper line. The fixture 13 on the lifting plate transitions to the head end of the upper line, thus realizing the cyclic reciprocating motion of the fixture 13.
[0044] The conveyor line 12 is mounted on the bracket 11. The specific connection method between the conveyor line 12 and the bracket 11 is not limited here. Designers can make reasonable designs according to actual needs. In this embodiment, the conveyor line 12 and the bracket 11 can be detachably connected by means of screws, snaps, or plugs, which facilitates the effective replacement of damaged conveyor lines 12 in the future.
[0045] like Figures 1-4 As shown, fixture 13 serves as the carrier of conveying module 10 to hold the product to be processed. The specific structure of fixture 13 is not limited here; designers can design fixture 13 to match the shape of the product to be processed.
[0046] The jig 13 is arranged on the conveying line 12 to be conveyed by the conveying line 12.
[0047] The operation table 14 is used as a worktable of the conveying module 10 to provide sufficient operation space for the operator, and is installed on the support 11. Here, the specific connection mode between the operation table 14 and the support 11 is not limited, and the designer can reasonably design according to the actual needs; for example, the operation table 14 can be, but is not limited to, detachably connected with the support 11 by at least one of screwing, clamping or inserting; for another example, the operation table 14 can also be, but is not limited to, non-detachably connected with the support 11 by welding or riveting.
[0048] The first pad printing module 20 is one of the pad printing modules of the pad printing system 1, and is configured to perform pad printing processing on the first surface of the product to be processed; the specific structure of the first pad printing module 20 will be introduced below.
[0049] The first pad printing module 20 and the operation table 14 are arranged on the two sides of the support 11 along a direction intersecting the conveying direction of the conveying line 12.
[0050] The first pad printing module 20 is one of the pad printing modules of the pad printing system 1, and is configured to perform pad printing processing on the first surface of the product to be processed; the specific structure of the first pad printing module 20 will be introduced below.
[0051] The first pad printing module 20 is one of the pad printing modules of the pad printing system 1, and is configured to perform pad printing processing on the first surface of the product to be processed; the specific structure of the first pad printing module 20 will be introduced below.
[0052] Based on the pad printing system 1 in the embodiment of the present application, the operator stands in front of the operation table 14 and places the product to be processed on the jig 13, the conveying line 12 moves the jig 13 to a suitable position, at this time, the first feeding and discharging module 30 moves the product to be processed from the jig 13 to the first pad printing module 20, the first pad printing module 20 performs pad printing processing on the first surface of the product to be processed, after the pad printing of the first surface of the product to be processed is completed, the first feeding and discharging module 30 moves the product on which the pad printing is completed on one side from the first pad printing module 20 to the empty jig 13; in this way, the first feeding and discharging module 30 replaces manual operation to realize the feeding operation of the product to be processed between the jig 13 and the first pad printing module 20 and the discharging operation of the product on which the pad printing is completed on one side between the first pad printing module 20 and the jig 13, and the operation table 14 and the first pad printing module 20 are separated by the conveying line 12, so the operator does not need to be close to the first pad printing module 20, but only needs to stand in front of the operation table 14 and place the product to be processed on the jig 13, so that the harm of volatile gas generated when the first pad printing module 20 works to the operator's body can be effectively reduced or even avoided.
[0053] As shown in Figures 1-4 , the first pad printing module 20 and the operation table 14 are arranged on the two sides of the support 11 along the direction perpendicular to the conveying direction of the conveying line 12. The conveying direction of the conveying line 12 can be but not limited to the X-axis direction. By arranging the first pad printing module 20 and the operation table 14 on the two sides of the support 11 along the direction perpendicular to the conveying direction of the conveying line 12, the operator standing in front of the operation table 14 can observe the pad printing situation of the product to be processed at any time, so that the operator can timely respond to abnormal situations such as alarm suspension.
[0054] The first pad printing module 20 includes a pad printing machine body 22 and an exhaust hood (not shown in the figure), and the exhaust hood is arranged on the top of the pad printing machine body 22. By designing the exhaust hood, the exhaust hood can timely exhaust the volatile gas generated in the process of the pad printing machine body 22 performing pad printing processing on the product to be processed, so that the harm of the volatile gas to the operator's body can be further effectively reduced or even avoided.
[0055] The operation table 14 is provided with double start buttons 15. After the operator places the product to be processed on the jig 13, the operator can trigger the double start buttons 15 with both hands, and the system can operate normally; the advantage of arranging the double start buttons 15 is that the possibility of accidental operation caused by the operator accidentally triggering one of the buttons can be avoided.
[0056] The operation table 14 is provided with an emergency stop button 16. During the operation of the system, if an accident occurs, the operator can trigger the emergency stop button 16 to make the system immediately in a suspended state, so that the loss caused by the accident can be reduced.
[0057] AsFigures 5-7 As shown, the first pad printing module 20 comprises a pad printing table 21 for carrying the products to be processed. The first feeding and discharging module 30 comprises a first conveying mechanism 31, a first carrier 32, a first clamping mechanism 33 and a second clamping mechanism 34; the first conveying mechanism 31 is installed on the support 11; the first carrier 32 is installed on the driving end of the first conveying mechanism 31; the first clamping mechanism 33 is installed on the first carrier 32; the second clamping mechanism 34 is installed on the first carrier 32; the driving end of the first conveying mechanism 31 drives the first carrier 32 to move so as to move the first clamping mechanism 33 to the directly above the jig 13, and the first clamping mechanism 33 grabs the products to be processed from the jig 13; the driving end of the first conveying mechanism 31 drives the first carrier 32 to move so as to move the second clamping mechanism 34 to the directly above the pad printing table 21, and the second clamping mechanism 34 grabs the products with one side pad printing completed from the pad printing table 21; the driving end of the first conveying mechanism 31 drives the first carrier 32 to move so as to move the first clamping mechanism 33 to the directly above the pad printing table 21, and the first clamping mechanism 33 places the products to be processed on the pad printing table 21; the driving end of the first conveying mechanism 31 drives the first carrier 32 to move so as to move the second clamping mechanism 34 to the directly above the jig 13, and the second clamping mechanism 34 places the products with one side pad printing completed on the empty jig 13.
[0058] The first conveying mechanism 31 is a transmission structure of the first feeding and discharging module 30, and the specific structure of the first conveying mechanism 31 will be described below.
[0059] The first carrier 32 is an intermediate connecting structure of the first feeding and discharging module 30, and the first clamping mechanism 33 and the second clamping mechanism 34 are connected with the driving end of the first conveying mechanism 31 via the first carrier 32. The specific structure of the first carrier 32 is not limited here, and the designer can reasonably design according to actual needs; for example, the first carrier 32 can be but is not limited to a plate structure or a frame structure. The specific connection mode between the first carrier 32 and the driving end of the first conveying mechanism 31 is not limited here, and the designer can reasonably design according to actual needs; for example, the first carrier 32 can be but is not limited to detachably connected with the driving end of the first conveying mechanism 31 by at least one of screwing, clamping or inserting; for another example, the first carrier 32 can also be but is not limited to non-detachably connected with the driving end of the first conveying mechanism 31 by welding or riveting.
[0060] The first clamping mechanism 33 is one of the clamping mechanisms of the first feeding and discharging module 30, and the specific structure of the first clamping mechanism 33 will be described below.
[0061] The second clamping mechanism 34 is another clamping mechanism of the first feeding and discharging module 30. The specific structure of the second clamping mechanism 34 will be described below.
[0062] The operator stands in front of the operation table 14 and places the product to be processed on the jig 13. The conveying line 12 moves the jig 13 to a suitable position. Then the driving end of the first conveying mechanism 31 drives the first carrier 32 to move so as to move the first clamping mechanism 33 to the top of the jig 13. At this time, the first clamping mechanism 33 can grab the product to be processed from the jig 13. Then the driving end of the first conveying mechanism 31 drives the first carrier 32 to move so as to move the second clamping mechanism 34 to the top of the pad printing table 21. At this time, the second clamping mechanism 34 can grab the product with one-side pad printing completed from the pad printing table 21. Then the driving end of the first conveying mechanism 31 drives the first carrier 32 to move so as to move the first clamping mechanism 33 to the top of the pad printing table 21. At this time, the first clamping mechanism 33 can place the product to be processed on the pad printing table 21 (the pad printing machine body 22 of the first pad printing module 20 can perform pad printing processing on the first surface of the product to be processed). Then the driving end of the first conveying mechanism 31 drives the first carrier 32 to move so as to move the second clamping mechanism 34 to the top of the jig 13. At this time, the second clamping mechanism 34 can place the product with one-side pad printing completed on the empty jig 13. In this way, the batch production is realized through the circulation.
[0063] Specifically, as shown in Figures 5-7 At least one of the first clamping mechanism 33 and the second clamping mechanism 34 includes a first driving member 351 and a first grabbing member 352. The first driving member 351 is installed on the first carrier 32. The first grabbing member 352 is installed on the driving end of the first driving member 351. The driving end of the first driving member 351 can move downward along the Z-axis direction to drive the first grabbing member 352 to move downward along the Z-axis direction to the first preset taking and placing position. In the first preset taking and placing position, the first grabbing member 352 is configured to grab the product to be processed from the jig 13, place the product to be processed on the pad printing table 21, and / or in the first preset taking and placing position, the first grabbing member 352 is configured to grab the product with one-side pad printing completed from the pad printing table 21, and place the product with one-side pad printing completed on the empty jig 13.
[0064] The first driving member 351 is a power source of the first clamping mechanism 33 and / or the second clamping mechanism 34, and is used to drive the first grabbing member 352 to move along the Z-axis direction. Here, the specific form of the first driving member 351 is not limited, and the designer can reasonably design according to the actual needs. For example, the first driving member 351 can include but is not limited to a pneumatic cylinder or a linear motor.
[0065] The first driving member 351 is installed on the first bearing member 32. The specific connection mode between the first driving member 351 and the first bearing member 32 is not limited here, and a designer can reasonably design according to actual needs; for example, the first driving member 351 can be, but is not limited to, detachably connected with the first bearing member 32 in at least one of screwing, clamping or inserting; for another example, the first driving member 351 can also be, but is not limited to, fixedly connected with the first bearing member 32 by riveting.
[0066] The first grab 352 is a clamping mechanism of the first clamping mechanism 33 and / or the second clamping mechanism 34, and the first grab 352 is an electric grab.
[0067] The first grab 352 is installed on the driving end of the first driving member 351. The specific connection mode between the first grab 352 and the driving end of the first driving member 351 is not limited here, and a designer can reasonably design according to actual needs; for example, when the first driving member 351 includes a pneumatic cylinder, the telescopic rod of the pneumatic cylinder is connected with the first grab 352 as the driving end, and the first grab 352 can be fixedly connected with the telescopic rod of the pneumatic cylinder by the mounting bracket 353 through screwing; for another example, when the first driving member 351 includes a linear motor, the mover of the linear motor is connected with the first grab 352 as the driving end, and the first grab 352 can be fixedly connected with the mover of the linear motor by the mounting bracket 353 through screwing.
[0068] The operator stands in front of the operation table 14 and places the product to be processed on the jig 13. The conveying line 12 moves the jig 13 to the appropriate position. Then the driving end of the first conveying mechanism 31 drives the first carrier 32 to move the first clamping mechanism 33 to the position directly above the jig 13. At this time, the driving end of the first driving part 351 of the first clamping mechanism 33 moves downward along the Z-axis direction to drive the first gripper 352 to move downward along the Z-axis direction to the first preset picking and placing position. The first gripper 352 can pick the product to be processed from the jig 13. Then the driving end of the first conveying mechanism 31 drives the first carrier 32 to move the second clamping mechanism 34 to the position directly above the pad printing table 21. At this time, the driving end of the first driving part 351 of the second clamping mechanism 34 moves downward along the Z-axis direction to drive the first gripper 352 to move downward along the Z-axis direction to the first preset picking and placing position. The first gripper 352 can pick the product with one side pad printing completed from the pad printing table 21. Then the driving end of the first conveying mechanism 31 drives the first carrier 32 to move the first clamping mechanism 33 to the position directly above the pad printing table 21. At this time, the driving end of the first driving part 351 of the first clamping mechanism 33 moves downward along the Z-axis direction to drive the first gripper 352 to move downward along the Z-axis direction to the first preset picking and placing position. The first gripper 352 can place the product to be processed on the pad printing table 21 (the pad printing machine body 22 of the first pad printing module 20 can perform pad printing processing on the first surface of the product to be processed). Then the driving end of the first conveying mechanism 31 drives the first carrier 32 to move the second clamping mechanism 34 to the position directly above the jig 13. At this time, the driving end of the first driving part 351 of the second clamping mechanism 34 moves downward along the Z-axis direction to drive the first gripper 352 to move downward along the Z-axis direction to the first preset picking and placing position. The first gripper 352 can place the product with one side pad printing completed on the empty jig 13. This cycle is repeated to realize batch production.
[0069] It should be noted that after the first gripping mechanism 33 completes the operation of picking up the product to be processed from the jig 13 and placing the product to be processed on the pad 21 at the first preset picking and placing position, the driving end of the first driving member 351 of the first gripping mechanism 33 moves upward along the Z-axis direction to drive the first gripping mechanism 33 to move to a suitable position along the Z-axis direction, so as to effectively avoid the interference between the product to be processed and other components during the movement of the driving end of the first conveying mechanism 31 driving the first bearing member 32. Similarly, after the first gripping mechanism 352 of the second gripping mechanism 34 completes the operation of picking up the product on which one-side pad printing is completed from the pad 21 and placing the product on which one-side pad printing is completed on the empty jig 13 at the first preset picking and placing position, the driving end of the first driving member 351 of the second gripping mechanism 34 also moves upward along the Z-axis direction to drive the first gripping mechanism 352 of the second gripping mechanism 34 to move upward along the Z-axis direction to a suitable position, so as to effectively avoid the interference between the product on which one-side pad printing is completed and other components during the movement of the driving end of the first conveying mechanism 31 driving the first bearing member 32.
[0070] As shown in Figures 5-7 , the first conveying mechanism 31 comprises a first conveying unit 311 and a second conveying unit 312; the first conveying unit 311 is installed on the support 11, the second conveying unit 312 is installed on the driving end of the first conveying unit 311, and the first bearing member 32 is installed on the driving end of the second conveying unit 312; the driving end of the first conveying unit 311 moves along the Y-axis direction, and the driving end of the second conveying unit 312 moves along the Z-axis direction.
[0071] The movement of the first bearing member 32 is driven by the movement of the driving end of the first conveying unit 311 along the Y-axis direction and the movement of the driving end of the second conveying unit 312 along the Z-axis direction, so as to move the first gripping mechanism 33 to the upper side of the jig 13 or move the first gripping mechanism 33 to the upper side of the pad 21, thereby facilitating the loading and unloading operation of the product to be processed; the movement of the first bearing member 32 is driven by the movement of the driving end of the first conveying unit 311 along the Y-axis direction and the movement of the driving end of the second conveying unit 312 along the Z-axis direction, so as to move the second gripping mechanism 34 to the upper side of the pad 21 or move the second gripping mechanism 34 to the upper side of the empty jig 13, thereby facilitating the loading and unloading operation of the product on which one-side pad printing is completed.
[0072] Specifically, as shown in Figures 5-7As shown, the first conveying unit 311 comprises a cross beam 3111 and a first linear motor 3112, the cross beam 3111 is arranged across the support 11 along the Y-axis direction, and the first linear motor 3112 is installed on the cross beam 3111. The second conveying unit 312 comprises a third carrier 3121 and a second linear motor 3122, the third carrier 3121 is fixedly connected with the mover of the first linear motor 3112, and the second linear motor 3122 is installed on the third carrier 3121. The first carrier 32 is fixedly connected with the mover of the second linear motor 3122.
[0073] As shown in the drawings, Figures 5-7 The pad printing table 21 has a first position and a second position. The first pad printing module 20 further comprises a pad printing machine body 22 and a second conveying mechanism 23; the pad printing table 21 is connected with the pad printing machine body 22 via the second conveying mechanism 23, the second conveying mechanism 23 is configured to drive the pad printing table 21 to move along the X-axis direction, so as to switch the pad printing table 21 between the first position and the second position; in the first position, the pad printing machine body 22 performs pad printing processing on the first surface of the product to be processed carried on the pad printing table 21; in the second position, the second clamping mechanism 34 grabs the product with one-side pad printing completed from the pad printing table 21, and the first clamping mechanism 33 places the product to be processed on the pad printing table 21.
[0074] By designing the second conveying mechanism 23, the second conveying mechanism 23 drives the pad printing table 21 to move along the X-axis direction, so as to switch the pad printing table 21 between the first position and the second position, so as to provide sufficient operation space for the second clamping mechanism 34 to grab the product with one-side pad printing completed from the pad printing table 21, and provide sufficient operation space for the first clamping mechanism 33 to place the product to be processed on the pad printing table 21.
[0075] Specifically, as shown in the drawings, Figures 5-7 The second conveying mechanism 23 comprises a conveying track 231 and a second driving member 232; the conveying track 231 is installed on the pad printing machine body 22 and extends along the X-axis direction, and the pad printing table 21 is slidably connected with the conveying track 231; the second driving member 232 is installed on the pad printing machine body 22, and the driving end of the second driving member 232 is fixedly connected with the pad printing table 21. The second driving member 232 can drive the pad printing table 21 to move along the X-axis direction relative to the conveying track 231, so as to switch the pad printing table 21 between the first position and the second position.
[0076] The conveying track 231 is a sliding rail of the second conveying mechanism 23. The specific connection mode between the conveying track 231 and the pad printer body 22 is not limited here, and a designer can reasonably design according to actual needs. For example, the conveying track 231 can be, but is not limited to, detachably connected with the pad printer body 22 by at least one of the following modes such as screwing, clamping or inserting. For another example, the conveying track 231 can also be, but is not limited to, fixedly connected with the pad printer body 22 by riveting.
[0077] The second driving member 232 is a power source of the second conveying mechanism 23, and is used to drive the pad printing table 21 to move along the X-axis direction relative to the conveying track 231. The specific form of the second driving member 232 is not limited here, and a designer can reasonably design according to actual needs. For example, the second driving member 232 can include a pneumatic cylinder, the telescopic rod of the pneumatic cylinder is fixedly connected with the pad printing table 21 as a driving end, and the telescopic rod of the pneumatic cylinder drives the pad printing table 21 to move along the X-axis direction relative to the conveying track 231 by telescopic motion. For another example, the second driving member 232 can also include a linear motor, the mover of the linear motor is fixedly connected with the pad printing table 21 as a driving end, and the mover of the linear motor drives the pad printing table 21 to move along the X-axis direction relative to the conveying track 231 by reciprocating motion. The specific connection mode between the pad printing table 21 and the driving end of the second driving member 232 is not limited here, and a designer can reasonably design according to actual needs. For example, the pad printing table 21 can be, but is not limited to, detachably connected with the driving end of the second driving member 232 by at least one of the following modes such as screwing, clamping or inserting. For another example, the pad printing table 21 can also be, but is not limited to, fixedly connected with the driving end of the second driving member 232 by riveting.
[0078] By designing the second driving member 232 and the conveying track 231, the second driving member 232 can drive the pad printing table 21 to move along the X-axis direction relative to the conveying track 231 to the first position, so that the pad printer body 22 can perform pad printing processing on the first surface of the product to be processed carried on the pad printing table 21. The second driving member 232 can drive the pad printing table 21 to move along the X-axis direction relative to the conveying track 231 to the second position, so that the second clamping mechanism 34 can grab the product with one side of the pad printing completed from the pad printing table 21, and the first clamping mechanism 33 can place the product to be processed on the pad printing table 21. In this way, the effective replacement between the product with one side of the pad printing completed and the product to be processed is realized, and batch processing is realized.
[0079] As Figure 4 , Figures 8-10As shown, the pad printing system 1 further comprises a baking module 40, a turnover module 50, a second pad printing module 60 and a second feeding and discharging module 70; the baking module 40 has a baking area, and the part of the conveying line 12 downstream of the first feeding and discharging module 30 is arranged in the baking area; the turnover module 50 is installed on the support 11, and the turnover module 50 is located downstream of the baking module 40; the turnover mechanism is configured to pick up the single-side pad printing completed product after baking from the jig 13, and place the single-side pad printing completed product after baking on the jig 13 again after turning over by a preset angle; the second pad printing module 60 is configured to perform pad printing processing on the second surface of the single-side pad printing completed product after turning over; the second feeding and discharging module 70 is installed on the support 11, and the second feeding and discharging module 70 is configured to transfer the single-side pad printing completed product after turning over from the jig 13 to the second pad printing module 60, and transfer the double-side pad printing completed product from the second pad printing module 60 to the discharging end.
[0080] By designing the baking module 40, when the single-side pad printing completed product carried on the jig 13 flows through the baking area of the baking module 40 under the action of the conveying line 12, the baking module 40 can effectively bake the single-side pad printing completed product to avoid the pattern printed on the single-side pad printing completed product sticking to the jig 13 after being turned over by the turnover module 50. By designing the turnover module 50, the turnover module 50 can pick up the single-side pad printing completed product after baking from the jig 13, and place the single-side pad printing completed product after baking on the jig 13 again after turning over by a preset angle, replacing manual turning over with mechanical automatic operation, which is efficient and can reduce labor costs. By designing the second feeding and discharging module 70 and the second pad printing module 60, the conveying line 12 transfers the jig 13 carrying the single-side pad printing completed product after baking to a suitable position, at which time the second feeding and discharging module 70 transfers the single-side pad printing completed product after baking from the jig 13 to the second pad printing module 60, the second pad printing module 60 performs pad printing processing on the second surface of the single-side pad printing completed product after baking, and after the pad printing processing on the second surface of the single-side pad printing completed product after baking is completed, the second feeding and discharging module 70 transfers the double-side pad printing completed product from the second pad printing module 60 to the discharging end; in this way, the second feeding and discharging module 70 replaces manual operation to realize the feeding operation of the single-side pad printing completed product after baking between the jig 13 and the second pad printing module 60, and realize the discharging operation of the double-side pad printing completed product between the second pad printing module 60 and the discharging end.
[0081] As Figures 8-10As shown, the turnover mechanism comprises a third conveying unit 51 and a turnover unit 52; the third conveying unit 51 is installed on the support 11; the turnover unit 52 is installed on the driving end of the third conveying unit 51; the driving end of the third conveying unit 51 can move downward along the Z-axis direction to drive the turnover unit 52 to move downward along the Z-axis direction to the second preset picking and placing position so that the turnover unit 52 is in the second preset picking and placing position; in the second preset picking and placing position, the turnover unit 52 is configured to pick the single-side pad printing finished product after baking from the jig 13 and place the turned single-side pad printing finished product on the jig 13.
[0082] The single-side pad printing finished product after baking carried on the jig 13 is moved to the position directly below the turnover unit 52 under the action of the conveying line 12, then the driving end of the third conveying unit 51 drives the turnover unit 52 to move downward along the Z-axis direction to drive the turnover unit 52 to move downward along the Z-axis direction to the second preset picking and placing position, so that the turnover unit 52 can pick the single-side pad printing finished product after baking from the jig 13; the driving end of the third conveying unit 51 drives the turnover unit 52 to move upward along the Z-axis direction to a suitable height, the turnover unit 52 turns the single-side pad printing finished product after baking by a preset angle, the driving end of the third conveying unit 51 moves downward along the Z-axis direction to drive the turnover unit 52 to move downward along the Z-axis direction to the second preset picking and placing position, so that the turnover unit 52 can place the turned single-side pad printing finished product on the jig 13, thus facilitating the turnover operation of the single-side pad printing finished product after baking.
[0083] Specifically, as shown in FIG. 6, the turnover mechanism comprises a third conveying unit 51 and a turnover unit 52; the third conveying unit 51 is installed on the support 11; the turnover unit 52 is installed on the driving end of the third conveying unit 51; the driving end of the third conveying unit 51 can move downward along the Z-axis direction to drive the turnover unit 52 to move downward along the Z-axis direction to the second preset picking and placing position so that the turnover unit 52 is in the second preset picking and placing position; in the second preset picking and placing position, the turnover unit 52 is configured to pick the single-side pad printing finished product after baking from the jig 13 and place the turned single-side pad printing finished product on the jig 13. Figures 8-10As shown, the turnover unit 52 comprises a second carrier 521, a turnover cylinder 522 and a second gripper 523; the second carrier 521 is installed at the driving end of the third conveying unit 51; the turnover cylinder 522 is installed at the second carrier 521; and the second gripper 523 is installed at the rotating table of the turnover cylinder 522. The driving end of the third conveying unit 51 can move downward along the Z-axis direction to drive the second carrier 521 to move downward along the Z-axis direction to the second preset picking and placing position of the second gripper 523; at the second preset picking and placing position, the second gripper 523 is configured to pick the single-side pad printing completed product after baking from the jig 13 and place the turnover single-side pad printing completed product on the jig 13. The second gripper 523 is a pneumatic gripper; and the turnover cylinder 522 drives the second gripper 523 to rotate 180 degrees. In this design, the single-side pad printing completed product after baking carried by the jig 13 is moved to the directly below of the turnover unit 52 under the action of the conveying line 12, then the driving end of the third conveying unit 51 drives the second carrier 521 to move downward along the Z-axis direction to drive the second gripper 523 to move downward along the Z-axis direction to the second preset picking and placing position, the second gripper 523 can pick the single-side pad printing completed product after baking from the jig 13, the driving end of the third conveying unit 51 drives the second carrier 521 to move upward along the Z-axis direction to a suitable height, the turnover cylinder 522 drives the second gripper 523 to rotate a preset angle to turnover the single-side pad printing completed product after baking by a preset angle, the driving end of the third conveying unit 51 drives the second carrier 521 to move downward along the Z-axis direction to drive the second gripper 523 to move downward along the Z-axis direction to the second preset picking and placing position, and the second gripper 523 can place the turnover single-side pad printing completed product on the jig 13.
[0084] Specifically, as shown in Figures 8-10 The third conveying unit 51 comprises a support frame 511 and a third linear motor 512; the support frame 511 is installed at the support frame 11, and the third linear motor 512 is installed at the support frame 511; and the second carrier 521 is fixedly connected with the mover of the third linear motor 512.
[0085] It should be noted that the second pad printing module 60 adopts the same structural design as the first pad printing module 20, and the specific structure of the second pad printing module 60 can be referred to the first pad printing module 20, which will not be repeated here. The second feeding and discharging module 70 adopts the same structural design as the first feeding and discharging module 30, and the specific structure of the second feeding and discharging module 70 can be referred to the first feeding and discharging module 30, which will not be repeated here.
[0086] The following takes the product to be processed as a wheel frame as an example, combined with Figures 1-10 The working principle of the pad printing system 1 will be briefly introduced:
[0087] Step 1: The operator stands in front of the operation table 14, places the wheel frame to be processed on the carrier, and presses the double start button 15 with both hands. The conveying line 12 moves the carrier carrying the wheel frame to the appropriate position;
[0088] Step 2: The first linear motor 3112 drives the first carrier 32 to move along the Y-axis direction, and cooperates with the second linear motor 3122 to drive the first carrier 32 to move downward along the Z-axis direction, so as to move the first gripper 352 of the first clamping mechanism 33 to the upper side of the jig 13. The first driving member 351 of the first clamping mechanism 33 drives the first gripper 352 to move downward along the Z-axis direction to a first preset pickup position. The first gripper 352 operates to pick up the wheel frame from the jig 13. The first driving member 351 of the first clamping mechanism 33 drives the first gripper 352 to move upward along the Z-axis direction to a suitable position. The second linear motor 3122 drives the first carrier 32 to move upward along the Z-axis direction to a suitable position. The first linear motor 3112 drives the first carrier 32 to move along the Y-axis direction, and cooperates with the second linear motor 3122 to drive the first carrier 32 to move downward along the Z-axis direction, so as to move the first gripper 352 of the second clamping mechanism 34 to the upper side of the pad printing table 21 (at this time, the second driving member 232 has driven the pad printing table 21 to move to the second position relative to the conveying track 231). The first driving member 351 of the second clamping mechanism 34 drives the first gripper 352 to move downward along the Z-axis direction to the first preset pickup position. The first gripper 352 operates to pick up the wheel frame on which one-side pad printing is completed from the pad printing table 21. The first driving member 351 of the second clamping mechanism 34 drives the first gripper 352 to move upward along the Z-axis direction to a suitable position. The first linear motor 3112 drives the first carrier 32 to move along the Y-axis direction, so as to move the first gripper 352 of the first clamping mechanism 33 to the upper side of the pad printing table 21. The first driving member 351 of the first clamping mechanism 33 drives the first gripper 352 to move downward along the Z-axis direction to the first preset pickup position. The first gripper 352 operates to place the wheel frame to be processed on the pad printing table 21 (subsequently, the second driving member 232 drives the pad printing table 21 to move to the first position relative to the conveying track 231, and the pad printing machine body 22 can perform pad printing processing on the front side of the wheel frame). The first driving member 351 of the first clamping mechanism 33 drives the first gripper 352 to move upward along the Z-axis direction to a suitable position. The second linear motor 3122 drives the first carrier 32 to move upward along the Z-axis direction to a suitable position. The first linear motor 3112 drives the first carrier 32 to move along the Y-axis direction, and cooperates with the second linear motor 3122 to drive the first carrier 32 to move downward along the Z-axis direction, so as to move the first gripper 352 of the second clamping mechanism 34 to the upper side of the unloaded jig 13. The first driving member 351 of the second clamping mechanism 34 drives the first gripper 352 to move downward along the Z-axis direction to the first preset pickup position. The first gripper 352 operates to place the wheel frame on which one-side pad printing is completed on the unloaded jig 13. The first driving member 351 of the second clamping mechanism 34 drives the first gripper 352 to move upward along the Z-axis direction to a suitable position. The second linear motor 3122 drives the second carrier 521 to move upward along the Z-axis direction to a suitable position.
[0089] Step 3: the jig 13 carrying the wheel frame with one-side pad printing completed passes through the baking area of the baking module 40 under the action of the conveying line 12;
[0090] Step 4: the wheel frame with one-side pad printing completed after baking is moved to be directly below the second gripper 523, the third linear motor 512 drives the second carrier 521 to move downward along the Z-axis direction to move the second gripper 523 to the second preset pick-and-place position, the second gripper 523 acts to pick up the wheel frame with one-side pad printing completed after baking from the jig 13, the third linear motor 512 drives the second carrier 521 to move upward along the Z-axis direction to lift the second gripper 523 to a suitable height, the turnover cylinder 522 drives the second gripper 523 to rotate by a preset angle to turn over the wheel frame with one-side pad printing completed after baking by a preset angle, the third linear motor 512 drives the second carrier 521 to move downward along the Z-axis direction to move the second gripper 523 to the second preset pick-and-place position, and the second gripper 523 acts to place the wheel frame with one-side pad printing completed after turnover back to the jig 13;
[0091] Step 5: the second feeding and discharging module 70 cooperates with the second pad printing module 60 to perform basically the same operation as the first feeding and discharging module 30 cooperates with the first pad printing module 20.
[0092] It should be noted that in step 5, unlike step 2, the pad printer body 22 of the second pad printing module 60 performs pad printing processing on the other side of the wheel frame, and the first gripper 352 of the second gripping mechanism 34 of the second feeding and discharging module 70 finally places the wheel frame with both sides pad printing completed to the discharging end.
[0093] In the drawings of the embodiment, the same or similar reference numerals correspond to the same or similar components; in the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms “upper”, “lower”, “left”, “right” and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationship in the drawings are only used for exemplary illustration, and cannot be understood as a limitation on the present patent, and for those skilled in the art, the specific meanings of the above terms can be understood according to the specific circumstances.
[0094] The above only describes the preferred embodiments of the present application and is not intended to limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A pad printing system characterized by, The system comprises: a conveying module comprising a support, a conveying line, a jig and an operation table, the conveying line being installed on the support, the jig being arranged on the conveying line and used for carrying products to be processed, and the operation table being installed on the support; a first pad printing module configured to perform pad printing on a first surface of the products to be processed, the first pad printing module and the operation table being arranged on two sides of the support along a direction intersecting the conveying direction of the conveying line; a first loading and unloading module installed on the support and configured to move the products to be processed from the jig to the first pad printing module and move the products with one side printed from the first pad printing module to the jig.
2. The pad printing system of claim 1, wherein: the first pad printing module and the operation table are arranged on two sides of the support along a direction perpendicular to the conveying direction of the conveying line; and / or the first pad printing module comprises a pad printing machine body and an exhaust hood arranged on the top of the pad printing machine body; and / or the operation table is provided with double start buttons.
3. The pad printing system of claim 1, wherein, the first pad printing module comprises a pad printing table for carrying the products to be processed; and the first loading and unloading module comprises: a first conveying mechanism installed on the support; a first carrier installed on the driving end of the first conveying mechanism; a first gripping mechanism installed on the first carrier; a second gripping mechanism installed on the first carrier; wherein the driving end of the first conveying mechanism drives the first carrier to move the first gripping mechanism to the top of the jig, and the first gripping mechanism grabs the products to be processed from the jig; the driving end of the first conveying mechanism drives the first carrier to move the second gripping mechanism to the top of the pad printing table, and the second gripping mechanism grabs the products with one side printed from the pad printing table; the driving end of the first conveying mechanism drives the first carrier to move the first gripping mechanism to the top of the pad printing table, and the first gripping mechanism places the products to be processed on the pad printing table; and the driving end of the first conveying mechanism drives the first carrier to move the second gripping mechanism to the top of the jig, and the second gripping mechanism places the products with one side printed on the jig.
4. The pad printing system of claim 3, wherein At least one of the first gripping mechanism and the second gripping mechanism comprises: a first driving member installed on the first carrier; a first gripper installed on the driving end of the first driving member; wherein the driving end of the first driving member can move downward along the Z-axis direction to drive the first gripper to move downward along the Z-axis direction to a first preset picking and placing position; in the first preset picking and placing position, the first gripper is configured to grab the products to be processed from the jig, place the products to be processed on the pad printing table, and / or in the first preset picking and placing position, the first gripper is configured to grab the products with one side printed from the pad printing table and place the products with one side printed on the jig.
5. The pad printing system of claim 3, wherein the first conveying mechanism comprises: A first conveying unit is installed on the support frame; A second conveying unit is installed on the driving end of the first conveying unit, and the first carrier is installed on the driving end of the second conveying unit; The driving end of the first conveying unit moves along the Y-axis direction, and the driving end of the second conveying unit moves along the Z-axis direction.
6. The pad printing system of claim 3, wherein The pad printing station has a first position and a second position; The first pad printing module further comprises a pad printing machine body and a second conveying mechanism, the pad printing station is connected with the pad printing machine body through the second conveying mechanism, the second conveying mechanism is configured to drive the pad printing station to move along the X-axis direction, so that the pad printing station switches between the first position and the second position; in the first position, the pad printing machine body performs pad printing processing on the first surface of the product to be processed carried on the pad printing station; In the second position, the second clamping mechanism grabs the single-side pad printing completed product from the pad printing station, and the first clamping mechanism places the product to be processed on the pad printing station.
7. Pad printing system according to claim 6, characterized in that The second conveying mechanism comprises: A conveying track is installed on the pad printing machine body and extends along the X-axis direction, and the pad printing station is slidably connected with the conveying track; A second driving member is installed on the pad printing machine body, and the driving end of the second driving member is fixedly connected with the pad printing station; The second driving member can drive the pad printing station to move along the X-axis direction relative to the conveying track, so that the pad printing station switches between the first position and the second position.
8. Pad printing system according to any one of claims 1-7, characterized in that Further comprising: A baking module has a baking area, and the part of the conveying line downstream of the first feeding and discharging module is arranged in the baking area; A turnover module is installed on the support frame and located downstream of the baking module, and the turnover module is configured to grab the single-side pad printing completed product after baking from the jig, and place the single-side pad printing completed product after turnover at a preset angle on the jig again; A second pad printing module is configured to perform pad printing processing on the second surface of the single-side pad printing completed product after turnover; A second feeding and discharging module is installed on the support frame and is configured to transfer the single-side pad printing completed product after turnover from the jig to the second pad printing module, and transfer the double-side pad printing completed product from the second pad printing module to the discharging end.
9. The pad printing system of claim 8, wherein, The turnover module comprises: A third conveying unit is installed on the support frame; A turnover unit is installed on the driving end of the third conveying unit; The driving end of the third conveying unit can move downward along the Z-axis direction to drive the turnover unit to move downward along the Z-axis direction to a second preset picking and placing position, in which the turnover unit is configured to grab the single-side pad printing completed product after baking from the jig and place the single-side pad printing completed product after turnover on the jig again.
10. Pad printing system according to claim 9, characterized in that The turnover unit comprises: A second carrier is installed on the driving end of the third conveying unit; A turnover air cylinder is installed on the second carrier; A second clamping is installed on the turntable of the turnover air cylinder; The driving end of the third conveying unit can move downward along the Z-axis direction to drive the second carrier to move downward along the Z-axis direction to the second preset picking and placing position, so that the second gripper is configured to pick the single-side pad printing completed product after baking from the jig and place the single-side pad printing completed product after turning on the jig.