Multi-station powder filling equipment

Abstract

The utility model relates to the technical field of powder filling equipment, in particular to multi-station powder filling equipment which comprises a semi-finished product conveying line, a distributing and intercepting mechanism, an equipment main machine shell, a feeding mechanism, a product positioning mechanism, an intelligent filling and weighing table, a touch screen and a finished product conveying line. The distributing and intercepting mechanism is connected to one side of the semi-finished product conveying line; a machine shell of the equipment main machine is hollow, and a feeding mechanism, a product positioning mechanism and an intelligent filling and weighing table are arranged in the equipment main machine. The product positioning mechanism is connected to the middle of the semi-finished product conveying line. The tail end of the feeding mechanism is connected with the product positioning mechanism, the touch screen is fixed to one side of the finished product conveying line, the top of the touch screen is connected with an equipment host machine shell, and the finished product conveying line is connected to one end of the intelligent filling weighing table. Efficient and accurate filling is achieved through control of the intelligent filling weighing table, the vacuum system and the touch screen, the operation convenience and safety are improved through the modular design and the sealing structure, and the compact layout meets the requirements of multiple scenes.

Description

Technical Field

[0001] This utility model relates to the technical field of powder filling equipment, specifically to a multi-station powder filling equipment. Background Technology

[0002] While manual powder filling has its advantages in industrial production, it also presents some significant drawbacks. First, the uniformity of the powder is often difficult to guarantee, potentially leading to unstable product quality and affecting the performance and reliability of the final product. Second, the powder is prone to generating static electricity during the filling process, which not only increases operational risks but can also pollute equipment and the environment. Furthermore, powder storage and transportation are relatively complex, requiring special measures to prevent moisture absorption and clumping, which undoubtedly increases production costs and management difficulty. Therefore, when using manual powder filling, its advantages and disadvantages must be comprehensively considered and weighed to ensure smooth production and stable and reliable final product quality. Thus, there is an urgent need for a highly efficient, precise, and intelligently diagnostic multi-station powder filling device. Utility Model Content

[0003] The purpose of this invention is to overcome the above-mentioned problems and provide a multi-station powder filling device.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A multi-station powder filling device, characterized in that it comprises: a semi-finished product conveying line, a distribution and interception mechanism, a main machine housing, a feeding mechanism, a product positioning mechanism, an intelligent filling and weighing platform, a touch screen, and a finished product conveying line; the distribution and interception mechanism is connected to one side of the semi-finished product conveying line; the main machine housing is hollow and houses the feeding mechanism, the product positioning mechanism, and the intelligent filling and weighing platform; the product positioning mechanism is connected to the middle of the semi-finished product conveying line; the end of the feeding mechanism is connected to the product positioning mechanism; the touch screen is fixed to one side of the finished product conveying line and its top is connected to the main machine housing; the finished product conveying line is connected to one end of the intelligent filling and weighing platform.

[0006] Furthermore, the main unit housing of the equipment is made of stainless steel, and its interior is equipped with a detachable filling head and a feeding mechanism mounting position.

[0007] Furthermore, the intelligent filling and weighing platform is equipped with a vacuum system and a precision measuring device.

[0008] Furthermore, the intelligent filling and weighing platform is electrically connected to the touch screen and automatically adjusts the powder filling amount according to the preset parameters on the touch screen.

[0009] Furthermore, a self-diagnostic module is provided inside the main unit casing of the device; the self-diagnostic module is electrically connected to the touch screen and the control module.

[0010] Furthermore, the self-diagnostic module includes a status monitoring unit and an alarm unit; the status monitoring unit detects powder blockage and vacuum level data through sensors, and the alarm unit triggers an alarm based on the detection data and displays fault information on the touch screen.

[0011] The advantages of this utility model are:

[0012] 1. This utility model utilizes an intelligent filling and weighing platform with a built-in vacuum system and precision metering device, linked with a touchscreen control, to automatically execute preset parameters, significantly improving filling efficiency and accuracy while reducing material waste. Its modular design, detachable filling head, quick-feeding mechanism, and human-machine interface simplify the operation process, reduce manual intervention, and adapt to the need for rapid switching between different powders.

[0013] 2. This utility model adopts a stainless steel casing, which is corrosion-resistant, easy to clean, and has a sealed interface design, effectively preventing powder leakage and environmental pollution, and meeting the hygiene standards of the food and pharmaceutical industries. The semi-finished product and finished product conveyor lines are located at opposite ends of the equipment. The internal feeding mechanism and positioning mechanism are highly integrated, with a compact structure and small footprint, which can be flexibly deployed in diverse production scenarios to ensure long-term stable operation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a multi-station powder filling device in Example 1.

[0015] Figure 2 This is a partial view of a multi-station powder filling device in Example 1.

[0016] The diagram is labeled as follows:

[0017] 1. Semi-finished product conveyor line; 2. Distribution and interception mechanism; 3. Main equipment housing; 4. Feeding mechanism; 5. Product positioning mechanism; 6. Intelligent filling and weighing platform; 7. Touch screen; 8. Finished product conveyor line. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0019] In the description of the embodiments of this utility model, it should be noted that if terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," or "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and "third" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0020] Furthermore, the use of terms such as "horizontal," "vertical," and "sag" does not imply that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0021] In the description of the embodiments of this utility model, "a plurality of" means at least two.

[0022] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] The present invention will be described in detail below through specific embodiments to enable a better understanding of the present invention. However, the following embodiments do not limit the scope of protection of the present invention.

[0024] Example 1

[0025] This embodiment discloses a multi-station powder filling device.

[0026] like Figure 1-2As shown, a multi-station powder filling device includes: a semi-finished product conveying line 1, a distribution and interception mechanism 2, a main equipment housing 3, a feeding mechanism 4, a product positioning mechanism 5, an intelligent filling and weighing platform 6, a touch screen 7, and a finished product conveying line 8; the distribution and interception mechanism 2 is connected to one side of the semi-finished product conveying line 1; the main equipment housing 3 is hollow and houses the feeding mechanism 4, the product positioning mechanism 5, and the intelligent filling and weighing platform 6; the product positioning mechanism 5 is connected to the middle of the semi-finished product conveying line 1; the end of the feeding mechanism 4 is connected to the product positioning mechanism 5; the touch screen 7 is fixed to one side of the finished product conveying line 8 and its top is connected to the main equipment housing 3; the finished product conveying line 8 is connected to one end of the intelligent filling and weighing platform 6.

[0027] Furthermore, the main unit housing 3 of the equipment is made of stainless steel, and its interior is equipped with a detachable filling head and a feeding mechanism mounting position.

[0028] Furthermore, the intelligent filling and weighing platform 6 is equipped with a vacuum system and a precision measuring device.

[0029] Furthermore, the intelligent filling and weighing platform 6 is electrically connected to the touch screen 7, and automatically adjusts the powder filling amount according to the preset parameters of the touch screen 7.

[0030] Furthermore, a self-diagnostic module is provided inside the main unit housing 3 of the device; the self-diagnostic module is electrically connected to the touch screen 7 and the control module.

[0031] Furthermore, the self-diagnostic module includes a status monitoring unit and an alarm unit; the status monitoring unit detects powder blockage and vacuum level data through sensors, and the alarm unit triggers an alarm based on the detection data and displays fault information on the touch screen 7.

[0032] The semi-finished product conveyor line 1 is responsible for conveying the products to be filled in batches to the distribution and interception mechanism 2, thereby improving production efficiency through continuous material supply. The conveyor line works in conjunction with the distribution and interception mechanism 2 to ensure that the products enter the subsequent work stations in an orderly manner and to ensure production continuity.

[0033] The distribution and interception mechanism 2 is installed on one side of the semi-finished product conveyor line 1. It realizes the distribution and conveying of products one by one through mechanical structure. The mechanism effectively controls the rhythm of products entering the next station, avoids congestion, and ensures that each product is accurately positioned.

[0034] The main unit housing 3 is made of stainless steel and integrates a feeding mechanism 4, a product positioning mechanism 5, and an intelligent filling and weighing platform 6. Its detachable filling head design facilitates quick replacement of filling components of different specifications to meet diverse production needs.

[0035] The feeding mechanism 4 is connected to the product positioning mechanism 5 at its end, and is responsible for pushing the positioned product to the intelligent filling and weighing platform 6. This mechanism ensures that the product enters the filling station stably through precise mechanical transmission, thus ensuring the continuity of the filling process.

[0036] The product positioning mechanism 5 is located in the middle of the semi-finished product conveyor line 1. It fixes the product in place by means of a pre-positioning device. This mechanism ensures that each product is in a standard position before filling, avoids filling deviation, and improves filling accuracy.

[0037] The intelligent filling and weighing platform 6 has a built-in vacuum system and a precision metering device. It adsorbs powder and precisely controls the filling amount through a negative pressure environment. The device is electrically connected to the touch screen 7 and can automatically adjust according to preset parameters to achieve high-precision filling of ±0.5g.

[0038] The touch screen 7 is fixed to one side of the finished product conveyor line 8 and connected to the main unit housing 3, serving as a human-machine interface for parameter setting and status monitoring; the device supports real-time display of equipment operating data and provides visual operation and fault alarm information.

[0039] The finished product conveyor line 8 is connected to the end of the intelligent filling and weighing platform 6, and is responsible for conveying the filled products to the next stage. The conveyor line is arranged in coordination with the main machine housing 3 to form a complete automated production line and improve overall production efficiency.

[0040] It is important to note that workers input the product parameters and specifications to be filled into the touch screen 7 fixed to the main machine casing in advance. The products are then manually placed in batches on the semi-finished product conveyor line 1. The products are distributed and conveyed one by one by the distribution and interception mechanism 2. When each product arrives at the corresponding station, the product positioning mechanism 5 will pre-shape and position each product to ensure that each product can correctly enter the filling station. After positioning is completed, the feeding mechanism 4 will push the product into the intelligent filling and weighing platform 6, and fill it according to the pre-set data. After filling, the products will be conveyed to the finished product conveyor line 8 in sequence, and so on to achieve the effect of mass production.

[0041] This embodiment achieves efficient and precise powder filling by accurately controlling the powder supply and filling process. It features an advanced vacuum system that can quickly create a stable negative pressure environment, effectively attracting and fixing the powder, preventing powder from flying and wasting during filling. Simultaneously, the intelligent filling weighing platform 6 is equipped with a precision metering device that automatically adjusts the powder filling amount according to preset parameters, ensuring accuracy and consistency in each filling. Furthermore, the main unit housing 3 has a compact structure, is easy to operate, and is easy to clean and maintain, greatly improving production efficiency and product quality.

[0042] This powder filling equipment also incorporates intelligent control technology. Operators can easily set filling parameters, such as filling volume and filling speed, through the touchscreen interface 7. The equipment will automatically memorize and execute these settings, reducing the tediousness and errors of manual operation. It is worth mentioning that the main unit casing 3 also has a self-diagnostic function, capable of monitoring the operating status in real time. Once an abnormality is detected, such as powder blockage or insufficient vacuum, an alarm will be immediately issued and fault information will be displayed on the touchscreen 7, facilitating rapid location and resolution, and ensuring the continuity and stability of production.

[0043] To meet the filling requirements of different powder materials, the main housing 3 of the equipment is also designed with replaceable filling heads and adjustment mechanisms, which can flexibly adapt to powders of different particle sizes, densities, and flowability, thus broadening the application range. In addition, the main housing 3 of the equipment is made of high-quality stainless steel that is corrosion-resistant and easy to clean, ensuring the stability and durability of the equipment under long-term operation, while also meeting the hygiene standards of the food, pharmaceutical and other industries.

[0044] The specific embodiments of this utility model have been described in detail above, but they are merely examples, and this utility model is not equivalent to the specific embodiments described above. For those skilled in the art, any equivalent modifications and substitutions to this utility model are also within the scope of this utility model. Therefore, all equivalent changes and modifications made without departing from the spirit and scope of this utility model should be covered within the scope of this utility model.

Claims

1. A multi-station powder filling device, characterized in that, include: The equipment includes a semi-finished product conveyor line (1), a distribution and interception mechanism (2), a main equipment housing (3), a feeding mechanism (4), a product positioning mechanism (5), an intelligent filling and weighing platform (6), a touch screen (7), and a finished product conveyor line (8). The distribution and interception mechanism (2) is connected to one side of the semi-finished product conveyor line (1). The main equipment housing (3) is hollow and contains the feeding mechanism (4), the product positioning mechanism (5), and the intelligent filling and weighing platform (6). The product positioning mechanism (5) is connected to the middle of the semi-finished product conveyor line (1). The end of the feeding mechanism (4) is connected to the product positioning mechanism (5). The touch screen (7) is fixed to one side of the finished product conveyor line (8) and its top is connected to the main equipment housing (3). The finished product conveyor line (8) is connected to one end of the intelligent filling and weighing platform (6).

2. The multi-station powder filling equipment according to claim 1, characterized in that, The main body casing (3) of the equipment is made of stainless steel, and its interior is equipped with a detachable filling head and a feeding mechanism mounting position.

3. The multi-station powder filling equipment according to claim 2, characterized in that, The intelligent filling and weighing platform (6) is equipped with a vacuum system and a precision measuring device.

4. The multi-station powder filling equipment according to claim 3, characterized in that, The intelligent filling and weighing platform (6) is electrically connected to the touch screen (7) and automatically adjusts the powder filling amount according to the preset parameters of the touch screen (7).

5. A multi-station powder filling device according to claim 4, characterized in that, The device's main unit casing (3) is equipped with a self-diagnosis module; the self-diagnosis module is electrically connected to the touch screen (7) and the control module.

6. A multi-station powder filling device according to claim 5, characterized in that, The self-diagnosis module includes a status monitoring unit and an alarm unit; the status monitoring unit detects powder blockage and vacuum level data through sensors, and the alarm unit triggers an alarm based on the detection data and displays fault information on the touch screen (7).

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