Laminating device for waterproof roll production
By designing a coating device for waterproof membrane production with pressing, smoothing, and dust removal mechanisms, the problem of dust and impurities affecting the coating was solved, achieving a high-quality coating effect.
Patent Information
- Application Number
- CN202423203278.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In the current production process of waterproof membranes, dust and impurities affect the coating effect, and air bubbles are easily generated between the membrane layer and the membrane, resulting in an unstable coating.
A coating device for waterproof membrane production was designed, comprising a pressing mechanism, a leveling mechanism, and a dust removal mechanism. The pressing mechanism presses the membrane and film together, the leveling mechanism reduces air bubbles, and the dust removal mechanism cleans dust and impurities, thereby improving the coating quality.
It effectively removes dust and impurities, reduces air bubbles, improves the adhesion and quality of the coating, and is suitable for roll materials of different thicknesses.
Smart Images

Figure CN223791822U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of waterproof membranes, specifically a coating device for the production of waterproof membranes. Background Technology
[0002] Waterproof membrane is mainly used in building walls, roofs, tunnels, highways, landfills, etc. It is a flexible building material that can be rolled up to prevent external rainwater and groundwater seepage. As a leak-proof connection between the foundation of the project and the building, it is the first barrier for waterproofing the entire project and plays a vital role in the entire project. In the production of waterproof membrane, a protective film is generally pre-covered on the surface of the waterproof membrane using a film covering device as an isolation layer.
[0003] During the production process of existing waterproof membranes, dust and other impurities sometimes adhere to their surface. These dust and impurities can affect the coating effect of the waterproof membrane, and air bubbles can easily be introduced between the membrane and the membrane during coating, resulting in poor membrane adhesion. Therefore, it is necessary to propose a coating device for waterproof membrane production. Utility Model Content
[0004] The purpose of this invention is to provide a coating device for the production of waterproof membranes, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a film-coating device for producing waterproof membrane, comprising a base, a support plate fixedly connected to the right side of the base, a support fixedly connected to the right side of the base, a control switch fixedly installed on the right side of the base, a pressing mechanism fixedly installed at the upper end of the base, a leveling mechanism fixedly installed at the upper end of the base, a film roller provided at the upper end of the base, a drive motor fixedly installed at the upper end of the support, a film-receiving roller fixedly installed on the left side of the drive motor, a vacuum cleaner fixedly installed at the upper end of the support plate, a main vacuum cleaner pipe fixedly installed at the upper end of the vacuum cleaner, a secondary vacuum cleaner pipe fixedly installed on the left side of the main vacuum cleaner pipe, a dust removal mechanism fixedly installed on the inner side of the base, and a membrane body provided on the inner side of the base;
[0006] The pressing mechanism includes a side frame, a lower pressure roller, an upper pressure roller, a sliding block, and an adjusting screw. The lower pressure roller is rotatably mounted on the left side of the side frame, and the sliding block is slidably connected to the inner side of the side frame. The upper pressure roller is rotatably mounted on the left side of the sliding block, and the adjusting screw is provided at the upper end of the sliding block.
[0007] Preferably, the leveling mechanism includes a second side frame, a top plate, a second adjusting screw, a sliding rod, and a scraper. The top plate is fixedly installed at the upper end of the second side frame, the second adjusting screw is provided at the upper end of the top plate, the sliding rod is provided at the lower end of the second adjusting screw, and the scraper is fixedly installed at the lower end of the sliding rod.
[0008] Preferably, the dust removal mechanism includes a top frame, a third side frame, a sliding frame, a third adjusting screw, a brush roller, and a dust collection hood. The third side frame is fixedly installed at the lower end of the top frame, and the sliding frame is slidably connected to the inner side of the third side frame. The third adjusting screw is provided at the upper end of the sliding frame, and the brush roller is rotatably installed on the inner side of the sliding frame. The dust collection hood is fixedly installed on the front side of the sliding frame.
[0009] Preferably, the roll body is located between the lower pressure roller and the upper pressure roller, and the drive motor and the vacuum cleaner are both electrically connected to the control switch.
[0010] Preferably, two auxiliary suction pipes are fixedly installed on the left side of the main suction pipe, and the auxiliary suction pipes are connected between the main suction pipe and the suction hood.
[0011] Preferably, two side frames are fixedly installed at the lower end of the top plate, and the sliding rod is slidably connected to the side frame.
[0012] Preferably, dust collection covers are fixedly installed on both the front and rear sides of the sliding frame, and two side frames are fixedly installed at the lower end of the top frame and are arranged symmetrically.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This waterproof membrane production laminating device, through the setting of the leveling mechanism, can use the adjusting screw two to drive the sliding rod and scraper downward, so that the scraper contacts the surface of the membrane, thereby leveling the membrane body and the membrane, reducing air bubbles and improving the laminating effect. Through the setting of the pressing mechanism, the adjusting screw one can drive the sliding block and the upper pressure roller downward, pressing the membrane body between the lower pressure roller and the upper pressure roller, which can press the membrane and the membrane body together, making the lamination firm, and can also squeeze out air bubbles. It can also adapt to membrane bodies of different thicknesses, improving the laminating quality.
[0015] 2. The coating device for waterproof membrane production, through the combined use of a vacuum cleaner, a main vacuum pipe, a secondary vacuum pipe, and a dust removal mechanism, can clean the surface dust or impurities of the membrane body by the action of the brush roller contacting the membrane body. The dust collection hoods on both sides of the brush roller can be used to collect the dust generated during brush cleaning, thereby improving the cleanliness of the membrane body surface to facilitate subsequent coating. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic cross-sectional view of the present invention.
[0018] Figure 3 This is a schematic diagram of the installation structure of the pressing mechanism and the scraping mechanism of this utility model;
[0019] Figure 4 This is a schematic diagram of the installation structure of the dust removal mechanism of this utility model.
[0020] The components include: 1. Base; 2. Support plate; 3. Support; 4. Control switch; 5. Pressing mechanism; 501. Side frame one; 502. Lower pressure roller; 503. Upper pressure roller; 504. Sliding block; 505. Adjusting screw one; 6. Scraping mechanism; 601. Side frame two; 602. Top plate; 603. Adjusting screw two; 604. Sliding rod; 605. Scraper; 7. Film roller; 8. Drive motor; 9. Film take-up roller; 10. Vacuum cleaner; 11. Main vacuum pipe; 12. Secondary vacuum pipe; 13. Dust removal mechanism; 1301. Top frame; 1302. Side frame three; 1303. Sliding frame; 1304. Adjusting screw three; 1305. Brush roller; 1306. Vacuum hood; 14. Roll material body. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-4This utility model provides a technical solution: a film-coating device for producing waterproof rolls, comprising a base 1, a support plate 2 fixedly connected to the right side of the base 1, a support 3 fixedly connected to the right side of the base 1, a control switch 4 fixedly installed on the right side of the base 1, a pressing mechanism 5 fixedly installed at the upper end of the base 1, a leveling mechanism 6 fixedly installed at the upper end of the base 1, a film roller 7 provided at the upper end of the base 1, a drive motor 8 fixedly installed at the upper end of the support 3, a film-receiving roller 9 fixedly installed on the left side of the drive motor 8, a vacuum cleaner 10 fixedly installed at the upper end of the support plate 2, a main vacuum cleaner 11 fixedly installed at the upper end of the vacuum cleaner 10, a secondary vacuum cleaner 12 fixedly installed on the left side of the main vacuum cleaner 11, a dust removal mechanism 13 fixedly installed on the inner side of the base 1, a roll body 14 provided on the inner side of the base 1, and a pressing mechanism. The clamping mechanism 5 includes a side frame 501, a lower pressure roller 502, an upper pressure roller 503, a sliding block 504, and an adjusting screw 505. The lower pressure roller 502 is rotatably mounted on the left side of the side frame 501, and the sliding block 504 is slidably connected to the inner side of the side frame 501. The upper pressure roller 503 is rotatably mounted on the left side of the sliding block 504, and the adjusting screw 505 is provided at the upper end of the sliding block 504. Through the setting of the clamping mechanism 5, the adjusting screw 505 can drive the sliding block 504 and the upper pressure roller 503 to adjust downward, thereby clamping the roll body 14 between the lower pressure roller 502 and the upper pressure roller 503. This can clamp the film to the roll body 14, making the film coating firm, and can also squeeze out air bubbles. It can also adapt to roll bodies 14 of different thicknesses, thus improving the coating quality.
[0023] Please see Figure 2-4In this embodiment, the leveling mechanism 6 includes a second side frame 601, a top plate 602, a second adjusting screw 603, a sliding rod 604, and a scraper 605. The top plate 602 is fixedly installed on the upper end of the second side frame 601. The second adjusting screw 603 is provided on the upper end of the top plate 602. The sliding rod 604 is provided on the lower end of the second adjusting screw 603. The scraper 605 is fixedly installed on the lower end of the sliding rod 604. Through the setting of the leveling mechanism 6, the sliding rod 604 and the scraper 605 can be adjusted downward by using the second adjusting screw 603 to drive the second adjusting screw 603, so that the scraper 605 and the sliding rod 604 are adjusted downward. The surface of the film is in contact, thereby smoothing the area between the roll body 14 and the film, reducing air bubbles, and improving the coating effect. The dust removal mechanism 13 includes a top frame 1301, a side frame 1302, a sliding frame 1303, an adjusting screw 1304, a brush roller 1305, and a dust collection hood 1306. The side frame 1302 is fixedly installed at the lower end of the top frame 1301. The sliding frame 1303 is slidably connected to the inner side of the side frame 1302. The adjusting screw 1304 is provided at the upper end of the sliding frame 1303. The brush roller is rotatably installed on the inner side of the sliding frame 1303. 1305, A dust suction hood 1306 is fixedly installed on the front side of the sliding frame 1303. Through the coordinated use of the vacuum cleaner 10, the main suction pipe 11, the auxiliary suction pipe 12, and the dust removal mechanism 13, dust or impurities on the surface of the roll material body 14 can be cleaned by the contact between the brush roller 1305 and the roll material body 14. The dust suction hoods 1306 on both sides of the brush roller 1305 can remove dust generated during brush cleaning, improving the cleanliness of the surface of the roll material body 14 for subsequent lamination. The roll material body 14 is located between the lower pressure roller 502 and the upper pressure roller 503. Between rollers 503, drive motor 8 and vacuum cleaner 10 are electrically connected to control switch 4. Two vacuum auxiliary pipes 12 are fixedly installed on the left side of vacuum main pipe 11. The vacuum auxiliary pipes 12 are connected between vacuum main pipe 11 and vacuum hood 1306. Two side frames 601 are fixedly installed at the lower end of top plate 602. Sliding rod 604 is slidably connected to side frame 601. Vacuum hoods 1306 are fixedly installed on both the front and rear sides of sliding frame 1303. Two side frames 1302 are fixedly installed at the lower end of top frame 1301 and are symmetrically arranged.
[0024] Working principle: First, the outer film layer of the film roller 7 is fixed on the take-up roller 9, and the coating layer is attached to the roll body 14. Then, through the coordinated use of the vacuum cleaner 10, the main vacuum pipe 11, the auxiliary vacuum pipe 12, and the dust removal mechanism 13, the surface dust or impurities of the roll body 14 are cleaned by contact with the brush roller 1305 as it passes under the brush roller 1305. The dust suction hoods 1306 on both sides of the brush roller 1305 can remove the dust generated during brush cleaning, improving the cleanliness of the surface of the roll body 14 for subsequent coating. Then, the scraping mechanism 6 can further improve the surface cleanliness of the roll body 14. Adjusting screw 603 drives sliding rod 604 and scraper 605 downward, so that scraper 605 contacts the surface of film, thereby smoothing the roll body 14 and film, reducing air bubbles and improving the coating effect. With the setting of pressing mechanism 5, adjusting screw 505 can drive sliding block 504 and upper pressure roller 503 downward, pressing the roll body 14 between lower pressure roller 502 and upper pressure roller 503, which can press the film and roll body 14 together, making the coating firm, and can also squeeze out air bubbles. It can also adapt to roll body 14 of different thicknesses, improving the coating quality.
[0025] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0026] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A film lamination device for waterproofing membrane production, comprising a base (1), characterized in that: The right side of the base (1) is fixedly connected with a support plate (2), the right side of the base (1) is fixedly connected with a support (3), the right side of the base (1) is fixedly installed with a control switch (4), the upper end of the base (1) is fixedly installed with a pressing mechanism (5), the upper end of the base (1) is fixedly installed with a scraping mechanism (6), the upper end of the base (1) is provided with a film roller (7), the upper end of the support (3) is fixedly installed with a driving motor (8), the left side of the driving motor (8) is fixedly installed with a film collecting roller (9), the upper end of the support plate (2) is fixedly installed with a dust collector (10), the upper end of the dust collector (10) is fixedly installed with a dust collection main pipe (11), the left side of the dust collection main pipe (11) is fixedly installed with a dust collection auxiliary pipe (12), the inner side of the base (1) is fixedly installed with a dust removal mechanism (13), and the inner side of the base (1) is provided with a coiled material body (14). The pressing mechanism (5) comprises a side frame one (501), a lower pressing roller (502), an upper pressing roller (503), a sliding block (504) and an adjusting screw one (505), the left side of the side frame one (501) is rotatably installed with the lower pressing roller (502), the inner side of the side frame one (501) is slidably connected with the sliding block (504), the left side of the sliding block (504) is rotatably installed with the upper pressing roller (503), and the upper end of the sliding block (504) is provided with the adjusting screw one (505).
2. The coating device for waterproofing membrane production according to claim 1, characterized in that: The scraping mechanism (6) comprises a side frame two (601), a top plate (602), an adjusting screw two (603), a sliding rod (604) and a scraper (605), the upper end of the side frame two (601) is fixedly installed with the top plate (602), the upper end of the top plate (602) is provided with the adjusting screw two (603), the lower end of the adjusting screw two (603) is provided with the sliding rod (604), and the lower end of the sliding rod (604) is fixedly installed with the scraper (605).
3. The coating device for waterproofing membrane production according to claim 1, characterized in that: The dust removal mechanism (13) comprises a top frame (1301), a side frame three (1302), a sliding frame (1303), an adjusting screw three (1304), a brush roller (1305) and a dust collection cover (1306), the lower end of the top frame (1301) is fixedly installed with the side frame three (1302), the inner side of the side frame three (1302) is slidably connected with the sliding frame (1303), the upper end of the sliding frame (1303) is provided with the adjusting screw three (1304), the inner side of the sliding frame (1303) is rotatably installed with the brush roller (1305), and the front side of the sliding frame (1303) is fixedly installed with the dust collection cover (1306).
4. The coating device for waterproofing membrane production according to claim 1, characterized in that: The coiled material body (14) is located between the lower pressing roller (502) and the upper pressing roller (503), and the driving motor (8) and the dust collector (10) are electrically connected with the control switch (4).
5. The coating device for waterproofing membrane production according to claim 1, characterized in that: The dust collection auxiliary pipe (12) is fixedly installed with two on the left side of the dust collection main pipe (11), and the dust collection auxiliary pipe (12) is connected between the dust collection main pipe (11) and the dust collection cover (1306).
6. The coating device for waterproofing membrane production according to claim 2, characterized in that: Two side frames two (601) are fixedly installed at the lower end of the top plate (602), and the sliding rod (604) is in sliding connection with the side frame two (601).
7. The coating device for waterproofing membrane production according to claim 3, characterized in that: Two side frames three (1302) are fixedly installed at the lower end of the top frame (1301) and are symmetrically arranged.