Magnet magnetic flux detection device

Abstract

The utility model discloses a magnet magnetic flux detection device which comprises a workbench, a feeding mechanism arranged on the workbench, a detection mechanism, a carrying mechanism, an intelligent transmission module used for uploading detection data in real time and two discharging mechanisms, the discharging mechanisms are arranged on the two sides of the detection mechanism, the detection mechanism is connected with the intelligent transmission module, and the carrying mechanism is connected with the intelligent transmission module. And the carrying mechanism is arranged above the detection mechanism. A double-feeding and double-discharging structure is adopted as a whole, an automatic mechanical arm is adopted for carrying, the mechanical arm is responsible for carrying the detected magnetic material from the detection mechanism to the discharging mechanism, and the flexibility and efficiency of detection and carrying are ensured. In the measuring process, measured values are collected in real time through a built-in sensor. According to the device, automatic detection, processing and data uploading of the magnetic material are realized, the working efficiency is greatly improved, and the production period is shortened. The real-time data uploading and monitoring functions enable the production process to be traceable, and the product quality is ensured.

Description

Technical Field

[0001] This utility model relates to the field of measuring device technology, specifically a magnetic flux detection device for magnets. Background Technology

[0002] With the rapid development of technology, magnetic materials are increasingly widely used in various industries, especially in electronics, automotive, medical, and consumer goods. As an important magnetic material, the accurate measurement of magnetic flux is crucial for evaluating its performance, quality control, and application effectiveness. However, traditional magnetic flux measurement is usually done manually, which not only increases labor costs but is also prone to measurement errors due to human factors. For example, operators may cause inaccurate measurement data due to improper operation or insufficient understanding of the equipment, thus affecting the final judgment and analysis. This inefficient testing method severely limits the overall operational efficiency of the production line, thereby impacting the company's production capacity. Utility Model Content

[0003] In order to overcome the shortcomings of existing technical solutions, this utility model provides a magnetic flux detection device for magnets, which can effectively solve the problems raised in the background art.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] A magnet flux detection device includes a worktable, a loading mechanism, a detection mechanism, a transport mechanism, an intelligent transmission module for real-time uploading of detection data, and two unloading mechanisms. The unloading mechanisms are located on both sides of the detection mechanism, which is connected to the intelligent transmission module. The transport mechanisms are located above the detection mechanism. Each transport mechanism includes a transport guide rail, a first transport robotic arm, and a second transport robotic arm mounted on the transport guide rail. The first and second transport robotic arms are independently connected to the transport guide rail and move to the corresponding loading mechanism via the transport guide rail. The unloading mechanisms include a first linear moving component, a second linear moving component, a first mounting base, and a second mounting base. The first mounting base is connected to the first linear moving component, and the second linear moving component is mounted on the first mounting base. The second mounting base has a tray for placing the completed magnet material detection.

[0006] The detection mechanism includes a magnetic flux measuring base and a detection module disposed within the magnetic flux measuring base. The detection module is connected to an intelligent transmission module. One side of the magnetic flux measuring base is also provided with a pusher assembly for pushing out defective magnetic materials and a collection box for collecting defective magnetic materials. The magnetic flux measuring base is provided with a channel, which is connected to the collection box. The pusher assembly includes a cylinder and a push rod connected to the cylinder, with the push rod disposed at one end of the channel.

[0007] As a further description of the above technical solution, the workbench is provided with a control screen connected to the intelligent transmission module. The intelligent transmission module includes a data processing module, a communication module, and a data storage module. The data processing module includes a microcontroller, and the communication module includes a Wi-Fi transmission unit.

[0008] As a further description of the above technical solution, the first linear movement component includes a first motor, a lead screw, and a first track. The first motor is connected to the lead screw, and there are two first tracks. The first tracks are longitudinally symmetrically arranged on the worktable, and the first mounting base is slidably engaged with the first track.

[0009] As a further description of the above technical solution, the bottom of the first mounting base is fixedly provided with a slide block for connecting to the first track, and the first mounting base moves along the setting direction of the first track via the slide block.

[0010] As a further description of the above technical solution, the second linear motion component includes a second motor, a second lead screw, and a second track. The second motor is connected to the first lead screw, and there are two second tracks. The second tracks are symmetrically arranged on the first mounting base, and the first mounting base is connected to the second mounting base through the second tracks.

[0011] As a further description of the above technical solution, the second track is horizontally disposed on the first mounting base, and the first mounting base and the second mounting base are provided with slide blocks on both sides, and the second mounting base moves horizontally along the first mounting base through the slide blocks.

[0012] As a further description of the above technical solution, the feeding mechanism is located on both sides of the magnetic flux measuring base. The feeding mechanism includes a feeding conveyor belt, which is horizontally arranged on the worktable. The magnetic flux measuring base is equipped with a magnetic flux gate sensor.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] The magnetic flux detection device of this utility model has at least one of the following beneficial effects during use:

[0015] The device employs a dual-loading and dual-unloading structure, utilizing automated robotic arms for material handling. These arms transfer the tested magnetic materials from the testing mechanism to the unloading mechanism, ensuring flexibility and efficiency in both testing and handling. During measurement, values ​​are collected in real-time by built-in sensors. Similarly, the first and second robotic arms pick up the tested magnetic materials and transfer them to the corresponding trays in the unloading mechanism. This device automates the testing, processing, and data uploading of magnetic materials, significantly improving work efficiency and shortening the production cycle. Real-time data uploading and monitoring ensures traceability of the production process and guarantees product quality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a magnet flux detection device according to the present invention.

[0017] Figure 2 This is a top view schematic diagram of a magnetic flux detection device according to the present invention;

[0018] Figure 3 This is a schematic diagram of the first part of the structure of a magnet flux detection device according to the present invention;

[0019] Figure 4 This is a schematic diagram of the second part of the magnetic flux detection device of the present invention;

[0020] Figure 5 This is a schematic diagram of the third part of the magnetic flux detection device of this utility model.

[0021] Numbering on the map:

[0022] 1. Workbench; 101. Intelligent transmission module; 102. Control screen; 2. Feeding mechanism; 201. Feeding conveyor belt; 3. Detection mechanism; 301. Magnetic flux measuring base; 302. Channel; 303. Pushing component; 304. Collection box; 4. Handling mechanism; 401. Handling guide rail; 402. First handling robotic arm; 403. Second handling robotic arm; 5. Unloading mechanism; 501. Pallet; 502. First mounting base; 503. Second mounting base; 504. First linear movement component; 505. Second linear movement component; 506. First motor; 507. Second motor; 508. First track; 809. Second track. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figure 1-5 As shown, this utility model provides a magnet flux detection device, including a workbench 1, a loading mechanism 2, a detection mechanism 3, a transport mechanism 4, an intelligent transmission module 101 for real-time uploading of detection data, and two unloading mechanisms 5. The unloading mechanisms 5 are located on both sides of the detection mechanism 3, and the detection mechanism 3 is connected to the intelligent transmission module 101. The transport mechanism 4 is located above the detection mechanism 3. The transport mechanism 4 includes a transport guide rail 401, a first transport robotic arm 402 and a second transport robotic arm 403 mounted on the transport guide rail 401. The first transport robotic arm 402... The first and second handling robotic arms 402 and 403 are independently connected to the handling guide rail 401. The first handling robotic arm 402 and the second handling robotic arm 403 move to the corresponding loading mechanism 2 via the handling guide rail 401. The unloading mechanism 5 includes a first linear moving component 504, a second linear moving component 505, a first mounting base 502 and a second mounting base 503. The first mounting base 502 is connected to the first linear moving component 504. The second linear moving component 505 is disposed on the first mounting base 502. The second mounting base 503 is provided with a tray 501 for placing the completed magnetic material detection.

[0025] In this embodiment, the loading mechanism 2 is symmetrically arranged on both sides of the magnetic flux measuring base 301. The loading mechanism 2 includes a loading conveyor belt 201, and the handling mechanism 4 (first and second handling robotic arms 403) can move independently on the handling guide rail 401, responsible for handling the tested magnetic materials from the testing mechanism 3 to the unloading mechanism 5, ensuring the flexibility and efficiency of testing and handling. The first handling robotic arm 402 and the second handling robotic arm 403 respectively handle the magnetic materials from the two loading conveyor belts 201 to the magnetic flux measuring base 301. After the magnetic materials to be tested are transported to the magnetic flux measuring base 301 by the loading conveyor belt 201, the testing module inside the magnetic flux measuring base 301 is responsible for measuring the magnetic flux of the passing magnetic materials. After testing, the magnetic materials are transported to the two unloading mechanisms 5 by the handling mechanism 4. Once confirmed as qualified, the products are placed on the corresponding trays 501 for subsequent processing. The measured value is collected in real time by a built-in sensor. Similarly, the first handling robotic arm 402 and the second handling robotic arm 403 respectively pick up the tested magnetic materials and transport them to the tray 501 of the corresponding unloading mechanism 5, which greatly improves work efficiency.

[0026] The detection mechanism 3 includes a magnetic flux measuring base 301 and a detection module disposed within the magnetic flux measuring base 301. The detection module is connected to the intelligent transmission module 101. A pusher assembly 303 for pushing out defective magnetic materials and a collection box 304 for collecting defective magnetic materials are also provided on one side of the magnetic flux measuring base 301. A channel 302 is provided on the magnetic flux measuring base 301, and the channel 302 is connected to the collection box 304. The pusher assembly 303 includes a cylinder and a push rod connected to the cylinder. The push rod is disposed at one end of the channel 302.

[0027] In this embodiment, the magnetic flux data collected by the detection module is transmitted to the data processing module in the intelligent transmission module. The data processing module uses a microcontroller to analyze, process, and judge the data, identifying whether the magnetic material meets the predetermined quality standards. When defective magnetic material is detected, the pushing assembly 303 (cylinder and push rod) pushes it into the collection box 304 to prevent defective products from being further transported. The defective magnetic material is smoothly pushed into the collection box 304 by the push rod. The processed data is stored in the data storage module and uploaded to the cloud or other databases in real time via a communication module (such as Wi-Fi).

[0028] The loading mechanism 2 is symmetrically arranged on both sides of the magnetic flux measurement base 301. The loading mechanism 2 includes a loading conveyor belt 201. The transport mechanism 4 (first and second transport robotic arms 403) can move independently on the transport guide rail 401, responsible for transporting the tested magnetic material from the testing mechanism 3 to the unloading mechanism 5, ensuring flexibility and efficiency in testing and transport. During the measurement process, the measured values ​​are collected in real time by built-in sensors. Similarly, the first transport robotic arm 402 and the second transport robotic arm 403 respectively clamp the tested magnetic material and transport it to the corresponding tray 501 of the unloading mechanism 5. This device realizes automated testing, processing, and data uploading of magnetic materials, greatly improving work efficiency and shortening the production cycle. Real-time data uploading and monitoring functions make the production process traceable, ensuring product quality and facilitating timely adjustments to production strategies by managers.

[0029] Furthermore, the workbench 1 is equipped with a control screen 102 connected to the intelligent transmission module 101. The intelligent transmission module 101 includes a data processing module, a communication module, and a data storage module. The data processing module includes a microcontroller, and the communication module includes a Wi-Fi transmission unit.

[0030] When the magnetic flux detection device starts working, the magnetic flux sensor measures the magnetic flux of the passing magnetic material and generates a corresponding electrical signal. These signals are sent to the data processing module. The processed data is temporarily stored in the data storage module to ensure that the data is not lost in case of network instability or other failures. The storage unit can provide a certain buffer to support the continuity of data upload. When the data processing module is ready with the data and the network is available, the communication module (Wi-Fi transmission unit) will upload the processed data to the cloud server or local database. The control panel 102 is connected to the intelligent transmission module 101 through an appropriate interface (such as serial port, I2C, etc.), and the user can perform real-time monitoring and operation through the control panel 102.

[0031] Furthermore, the first linear movement assembly 504 includes a first motor 506, a lead screw, and a first track 508. The first motor 506 is connected to the lead screw. There are two first tracks 508, which are longitudinally symmetrically arranged on the worktable 1. The first mounting base 502 is slidably engaged with the first track 508. A slide block for connecting the first track 508 is fixedly provided at the bottom of the first mounting base 502. The first mounting base 502 moves along the setting direction of the first track 508 via the slide block.

[0032] When the motor starts generating torque, the lead screw initially rotates, which in turn pushes the slide and the first mounting base 502 connected to it to move along the first track 508. By adjusting the rotation direction and speed of the motor, the mounting base can be moved back and forth. The automated linear movement system reduces the need for manual operation, lowers the labor intensity of workers, and improves overall work efficiency.

[0033] Furthermore, the second linear movement component 505 includes a second motor 507, a lead screw, and a second track 809. The second motor 507 is connected to the lead screw. There are two second tracks 809, which are symmetrically arranged on the first mounting base 502. The first mounting base 502 is connected to the second mounting base 503 via the second tracks 809. The second tracks 809 are laterally arranged on the first mounting base 502. Slides are provided on both sides of the first mounting base 502 and the second mounting base 503, allowing the second mounting base 503 to move laterally along the first mounting base 502 via the slides.

[0034] The design of the second track 809 allows the second mounting base 503 to cooperate with the second slide block 2, which is fixed on both sides of the second mounting base 503. This ensures that the second mounting base 503 can slide smoothly along the second track 809 when the second motor 507 drives the lead screw 2 to rotate. When used in conjunction with the first linear motion component 504, it forms a complete automated detection or handling system. The cooperation between the various parts can improve work efficiency and automation.

[0035] Furthermore, the feeding mechanism 2 is located on both sides of the magnetic flux measuring base 301. The feeding mechanism 2 includes a feeding conveyor belt 201, which is horizontally arranged on the workbench 1. The magnetic flux measuring base 301 is equipped with a magnetic flux gate sensor.

[0036] The material is transported to the measurement area of ​​the magnetic flux measuring base 301 via the feeding conveyor belt 201. When the material reaches the set position, the first mechanical handling arm transports the magnetic material on both sides of the feeding conveyor belt 201 to the magnetic flux measuring base 301 and performs the corresponding magnetic flux measurement. The feeding conveyor belt 201 can realize automated material transportation, reduce the need for manual handling, and significantly improve work efficiency and productivity.

[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A magnetic flux detection device for magnets, characterized in that: The device includes a workbench, a loading mechanism, a testing mechanism, a transport mechanism, an intelligent transmission module for real-time uploading of testing data, and two unloading mechanisms. The unloading mechanisms are located on both sides of the testing mechanism, which is connected to the intelligent transmission module. The transport mechanisms are located above the testing mechanism and include a transport guide rail, a first transport robotic arm and a second transport robotic arm mounted on the transport guide rail. The first and second transport robotic arms are independently connected to the transport guide rail and move to the corresponding loading mechanism via the transport guide rail. The unloading mechanisms include a first linear movement component, a second linear movement component, a first mounting base, and a second mounting base. The first mounting base is connected to the first linear movement component, and the second linear movement component is mounted on the first mounting base. The second mounting base is provided with a tray for placing the completed magnetic material testing. The detection mechanism includes a magnetic flux measuring base and a detection module disposed within the magnetic flux measuring base. The detection module is connected to an intelligent transmission module. One side of the magnetic flux measuring base is also provided with a pusher assembly for pushing out defective magnetic materials and a collection box for collecting defective magnetic materials. The magnetic flux measuring base is provided with a channel, which is connected to the collection box. The pusher assembly includes a cylinder and a push rod connected to the cylinder, with the push rod disposed at one end of the channel.

2. The magnetic flux detection device for a magnet according to claim 1, characterized in that: The workbench is equipped with a control screen connected to the intelligent transmission module. The intelligent transmission module includes a data processing module, a communication module, and a data storage module. The data processing module includes a microcontroller, and the communication module includes a Wi-Fi transmission unit.

3. The magnetic flux detection device for a magnet according to claim 1, characterized in that: The first linear motion component includes a first motor, a lead screw, and a first track. The first motor is connected to the lead screw. There are two first tracks, which are longitudinally symmetrically arranged on the worktable. The first mounting base is slidably engaged with the first track.

4. The magnetic flux detection device for a magnet according to claim 3, characterized in that: The bottom of the first mounting base is fixedly provided with a slide block for connecting to the first track, and the first mounting base moves along the setting direction of the first track via the slide block.

5. The magnetic flux detection device for a magnet according to claim 1, characterized in that: The second linear motion component includes a second motor, a second lead screw, and a second track. The second motor is connected to the first lead screw. There are two second tracks, which are symmetrically arranged on a first mounting base. The first mounting base is connected to the second mounting base through the second tracks.

6. The magnetic flux detection device for a magnet according to claim 5, characterized in that: The second track is horizontally mounted on the first mounting base. The first mounting base and the second mounting base are provided with slides on both sides. The second mounting base moves horizontally along the first mounting base via the slides.

7. The magnetic flux detection device for a magnet according to claim 1, characterized in that: The feeding mechanism is located on both sides of the magnetic flux measuring base. The feeding mechanism includes a feeding conveyor belt, which is horizontally arranged on the worktable. The magnetic flux measuring base is equipped with a magnetic flux gate sensor.

Images