Test tool and pin shaft simulation underwater pressure bearing test system

By designing experimental fixtures and a pin shaft simulation underwater pressure test system, the problem of divers handling hydraulic grab beam failure was solved, enabling pin shaft pressure testing without shutting down the machine, thus improving the unit's operating efficiency and safety.

CN223796370UActive Publication Date: 2026-01-13SANXIA JINSHAJIANG YUNCHUAN HYDROPOWER DEV CO LTD
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Patent Information

Application Number
CN202422842389.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2026-01-13
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

In the existing technology, a malfunction in the pin insertion device of the hydraulic grab beam can cause the pin to be inserted or removed improperly after the grab beam is lowered into the water, requiring divers to go underwater to handle the problem, which affects equipment safety and delays the unit's working efficiency.

Method used

Design a test fixture and a pin shaft simulation underwater pressure test system. The pressing component simulates the pressure of the pin shaft underwater, and the hydraulic component provides power to achieve non-stop testing. The clamping component ensures that the pressing component is fixed.

Benefits of technology

Conducting pin bearing pressure performance tests while the unit is running without shutting it down allows for rapid acquisition of data under different pressures, preventing potential equipment safety hazards and loss of work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pin shaft simulation underwater pressure bearing test, in particular to a test tool and a pin shaft simulation underwater pressure bearing test system, which comprise a pressing assembly, a connecting pipe, a moving rod arranged on one side of the connecting pipe and a push disc arranged on one side of the moving rod. The pressing assembly is arranged to continuously press the pin shaft so as to simulate the underwater pressure of the pin shaft, so that the test can be carried out under the condition that the unit does not stop, the normal operation of the unit is prevented from being delayed by the test, and meanwhile, the data of the pin shaft under different pressures can be quickly obtained by adjusting the output power of the pressing assembly.
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Description

Technical Field

[0001] This utility model relates to the field of pin shaft simulated underwater pressure testing technology, and in particular to a test fixture and a pin shaft simulated underwater pressure testing system. Background Technology

[0002] Currently, most hydropower station flat gates utilize hydraulic grab beams for underwater grabbing and lowering. The pin-threading device of the hydraulic grab beam is the connection between the gate and the grab beam. During prolonged use, due to malfunctions in the hydraulic pump station or the pin-threading device itself, the grab beam may fail to properly engage or disengage the pin after being lowered into the water. This necessitates dispatching divers to remove the pin, posing a potential hazard to the safe operation of the equipment.

[0003] To avoid the above problems, the grab beam pin is usually placed at the bottom of the water along with the grab beam, and the pressure bearing capacity of the grab beam pin is tested by water pressure. However, this test method requires a certain amount of time to obtain test data, and it can only be carried out when the unit is shut down, which will delay the working efficiency of the unit and affect the normal operation of the unit. Utility Model Content

[0004] In view of the problems that existing technologies can delay the working efficiency of the unit and affect its normal operation, this utility model is proposed.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a test fixture, comprising,

[0006] The pressing assembly includes a connecting tube, a movable rod disposed on one side of the connecting tube, and a push plate disposed on one side of the movable rod; and,

[0007] A clamping assembly is disposed on the outer wall of the connecting pipe and includes a first connecting plate, a horizontal plate connected to the bottom of the first connecting plate, and a second connecting plate connected to one side of the horizontal plate.

[0008] As a preferred embodiment of the test fixture described in this utility model, the top of the connecting pipe is provided with a first connector, and one side of the connecting pipe is connected to a second connector.

[0009] As a preferred embodiment of the test fixture described in this utility model, a first conveying pipe is connected to one side of the first connector, and a second conveying pipe is connected to one side of the second connector.

[0010] As a preferred embodiment of the test fixture described in this utility model, a connecting piece is installed on the outer wall of the connecting pipe, and one side of the first connecting plate is connected to the connecting piece by bolts.

[0011] As a preferred embodiment of the test fixture of this utility model, the first connecting plate is provided with a placement groove at its top, and the outer wall of the moving rod is slidably connected to the outer wall of the placement groove.

[0012] As a preferred embodiment of the test fixture described in this utility model, the clamping assembly further includes a fixed beam, a connecting hole opened on one side of the fixed beam, a connecting column disposed on one side of the fixed beam, and a threaded hole opened on the inner wall of the connecting column.

[0013] In a preferred embodiment of the test fixture described in this utility model, the connecting hole is connected to the connecting piece by a connecting bolt.

[0014] The beneficial effects of this utility model are as follows: by setting up a pressing component to continuously press the pin, the pressure of the pin underwater can be simulated. This allows the test to be carried out without stopping the unit, thus avoiding delays in the normal operation of the unit. At the same time, the data of the pin under different pressures can be quickly obtained by adjusting the output power of the pressing component.

[0015] This utility model is proposed to enable a test fixture to have sufficient power to achieve the expected results.

[0016] This utility model provides the following technical solution: a pin shaft simulation underwater pressure test system, comprising,

[0017] A hydraulic assembly, which is interconnected with the pressing assembly via pipes, includes a base, a control valve disposed on the top of the base, a hydraulic gauge disposed on the top of the base, and a motor disposed on the top of the base.

[0018] In a preferred embodiment of the pin shaft simulation underwater pressure test system of this utility model, the control valve is connected to the hydraulic gauge via a pipeline.

[0019] As a preferred embodiment of the pin shaft simulation underwater pressure test system of this utility model, a third connector is provided on one side of the control valve, and a fourth connector is also provided on the same side of the control valve.

[0020] The beneficial effects of this utility model are: by setting up a hydraulic component to continuously provide power to the pressing component, and by controlling the valve to change the magnitude of the output power, the test fixture can simulate water pressure at different depths, so as to make the test structure more comprehensive. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0023] Figure 2 This is a schematic diagram of the pressing component structure in this utility model.

[0024] Figure 3 This is a schematic diagram of the clamping component structure in this utility model.

[0025] Figure 4 This is a side view of the clamping component in this utility model.

[0026] Figure 5 This is a schematic diagram showing the connection between another clamping component and the pressing component in this utility model.

[0027] Figure 6 This is a schematic diagram of another clamping component structure in this utility model.

[0028] Figure 7 This is a schematic diagram of the hydraulic component structure in this utility model. Detailed Implementation

[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0030] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0031] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0032] Example 1

[0033] Reference Figures 1-6This is the first embodiment of the present invention, which provides a test fixture.

[0034] The pressing assembly 100 includes a connecting pipe 101, a moving rod 102 disposed on one side of the connecting pipe 101, and a push plate 103 disposed on one side of the moving rod 102. During the test, hydraulic oil needs to be supplied into the connecting pipe 101, so that the moving rod 102 pushes the push plate 103 to squeeze the pin, thereby simulating the pressure of the pin underwater. If the pin still maintains its original posture after the test, it means that the pin has the ability to work underwater. If the pin is displaced or changes its shape, it means that the pin is unqualified and needs to be replaced.

[0035] The clamping assembly 200 is disposed on the outer wall of the connecting pipe 101 and includes a first connecting plate 201, a horizontal plate 202 connected to the bottom of the first connecting plate 201, and a second connecting plate 203 connected to one side of the horizontal plate 202. A connecting piece 108 is installed on the outer wall of the connecting pipe 101. One side of the first connecting plate 201 is connected to the connecting piece 108 by bolts. A placement groove 205 is provided on the top of the first connecting plate 201. The outer wall of the moving rod 102 is slidably connected to the outer wall of the placement groove 205. Before conducting the test, the first connecting plate 201 and the connecting piece 108 need to be connected together by bolts. Then, the clamping assembly 200 is placed under the gripping beam, and the second connecting plate 203 is fixed to the gripping beam by bolts. This fixes the pressing assembly 100 to the gripping beam, thereby preventing the pressing assembly 100 from shifting during the test.

[0036] Example 2

[0037] Reference Figures 1-6 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment, but the difference is that this embodiment shows another form of the clamping component 200.

[0038] Specifically, the clamping assembly 200 also includes a fixed beam 206, a connecting hole 207 opened on one side of the fixed beam 206, a connecting post 208 provided on one side of the fixed beam 206, and a threaded hole 209 opened on the inner wall of the connecting post 208. The connecting hole 207 is connected to the connecting piece 108 by connecting bolts. In some cases, the clamping beam is too large to lift and cannot be clamped by the clamping assembly 200 in Embodiment 1. In this case, the clamping assembly 200 can be replaced and the clamping assembly 200 in this embodiment can be used for fixing.

[0039] During the fixing process, the fixing beam 206 is installed onto the connecting piece 108, then the connecting post 208 is attached to the gripping beam, and finally the gripping beam and the connecting hole 207 are connected by bolts. The connecting hole 207 is threaded and can be directly connected to the bolts. This allows the fixing beam 206 and the pressing assembly 100 to be quickly fixed in the designated position without moving or lifting the gripping beam.

[0040] Example 3

[0041] Reference Figures 1 to 7 This is the third embodiment of the present invention, which includes a pin shaft simulation underwater pressure test system for providing power to the pressing assembly 100.

[0042] Specifically, a first connector 104 is provided at the top of the connecting pipe 101, a second connector 106 is connected to one side of the connecting pipe 101, a first delivery pipe 105 is connected to one side of the first connector 104, and a second delivery pipe 107 is connected to one side of the second connector 106. Both the first delivery pipe 105 and the second delivery pipe 107 are hoses specifically designed for delivering hydraulic oil.

[0043] The hydraulic assembly 300 is interconnected with the pressing assembly 100 via pipes. It includes a base 301, a control valve 302 mounted on top of the base 301, a hydraulic gauge 305 mounted on top of the base 301, and a motor 306 mounted on top of the base 301. One side of the control valve 302 is connected to the hydraulic gauge 305 via a pipe. A third connector 303 is provided on one side of the control valve 302, and a fourth connector 304 is also provided on the same side of the control valve 302. The third connector 303... The fourth connector 304 is connected to the other end of the first delivery pipe 105 and the second delivery pipe 107 respectively. When power is needed to supply power to the pressing assembly 100, hydraulic oil and a hydraulic pump are stored in the base 301. The motor 306 is connected to the hydraulic pump. When the motor 306 is started, it will deliver hydraulic oil to the control valve 302. The third connector 303 is opened through the control valve 302, and the hydraulic oil will be delivered from the first delivery pipe 105 to the pressing assembly 100, so that the pressing assembly 100 can perform the pressing operation.

[0044] It should be noted that when the third connector 303 is open, the fourth connector 304 needs to be closed. When the pressing work is no longer performed, the third connector 303 needs to be closed, the fourth connector 304 needs to be opened, and the motor 306 needs to be controlled to reverse the hydraulic oil in the pressing assembly 100 so that the pressing assembly 100 no longer squeezes the pin.

[0045] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0046] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to the implementation of the present invention) may be omitted.

[0047] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A test fixture, characterized by: Comprising, The pressing assembly (100) comprises a connecting pipe (101), a moving rod (102) arranged on one side of the connecting pipe (101), and a push disc (103) arranged on one side of the moving rod (102); and The clamping assembly (200) is arranged on the outer wall of the connecting pipe (101) and comprises a first connecting plate (201), a cross plate (202) connected to the bottom of the first connecting plate (201), and a second connecting plate (203) connected to one side of the cross plate (202).

2. The test fixture of claim 1 wherein: The top of the connecting pipe (101) is provided with a first connector (104), and one side of the connecting pipe (101) is connected with a second connector (106).

3. The test fixture of claim 2, wherein: The first connector (104) is connected with a first conveying pipe (105) on one side, and the second connector (106) is connected with a second conveying pipe (107) on one side.

4. The test fixture of claim 3 wherein: The outer wall of the connecting pipe (101) is provided with a connecting piece (108), and the first connecting plate (201) is connected with the connecting piece (108) through bolts.

5. The test fixture of claim 4, wherein: The top of the first connecting plate (201) is provided with a placing groove (205), and the outer wall of the moving rod (102) is slidably connected with the outer wall of the placing groove (205).

6. The test fixture of claim 5 wherein: The clamping assembly (200) further comprises a fixing beam (206), a connecting hole (207) opened on one side of the fixing beam (206), a connecting column (208) arranged on one side of the fixing beam (206), and a threaded hole (209) opened in the inner wall of the connecting column (208).

7. The test fixture of claim 6 wherein: The connecting hole (207) is connected with the connecting piece (108) through connecting bolts.

8. A pin shaft simulation underwater bearing test system, characterized in that: The test tool comprises any one of claims 1-7, and The hydraulic assembly (300) is connected with the pressing assembly (100) through pipelines and comprises a base (301), a control valve (302) arranged on the top of the base (301), a hydraulic gauge (305) arranged on the top of the base (301), and a motor (306) arranged on the top of the base (301).

9. The pin shaft simulated underwater bearing compression test system of claim 8, wherein: One side of the control valve (302) is connected with the hydraulic gauge (305) through pipelines.

10. The pin shaft simulated underwater bearing compression test system of claim 9, wherein: One side of the control valve (302) is provided with a third connector (303), and the same side of the control valve (302) is also provided with a fourth connector (304).