PVC decorative film embossing roller mounting structure
The combination design of the limiting ring, arc-shaped shim and positioning sleeve simplifies the disassembly and assembly process of the embossing roller bearing, solves the problem of inconvenient replacement in the existing technology, improves replacement efficiency and installation accuracy, and extends the service life of the bearing.
Patent Information
- Application Number
- CN202520058221.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-01-10
AI Technical Summary
In existing technologies, the bearings of PVC decorative film embossing rollers are inconvenient to disassemble and assemble when replacing them, which affects their service life and accuracy.
A PVC decorative film embossing roller mounting structure is designed, including a limiting ring, an arc-shaped gasket, a positioning sleeve, and a clamping unit. This structure simplifies the disassembly and assembly process of the bearing, thereby reducing damage to the bearing.
It enables simple and quick disassembly and assembly of bearings, improves replacement efficiency and installation accuracy, and extends the service life of bearings.
Smart Images

Figure CN223803091U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PVC decorative film related technical field, specifically, relate to a PVC decorative film embossing roller mounting structure. BACKGROUND
[0002] PVC decorative film is widely used, can be used for the surface decoration of furniture, can imitate various wood grain, stone and other textures, make furniture surface more beautiful, be applicable to the decoration of indoor wall surface, ceiling, column and other surfaces, also be widely used in the interior decoration of airplane, train, automobile and other traffic tools, can be used as the surface decoration material of billboards, display board and the like, be applicable to the shell decoration of mobile phone, tablet computer, notebook computer and other electronic products.
[0003] PVC decorative film has different requirements in different application scenarios, so the types of products are also rich, there are two kinds of products of smooth surface and embossing, the embossing product has an embossing process more than the smooth surface product, needs to press the pattern or other patterns with certain depth on the product surface, different embossing rollers are used to press different patterns on the surface of the decorative film, so the embossing roller needs to be replaced frequently.
[0004] In the prior art, a bearing is sleeved on the end part of the embossing roller, the outer ring of the bearing is fixed by a split type shaft seat on the equipment, so as to assemble the embossing roller on the equipment, when the bearing is disassembled, because the assembly interval between the inner ring of the bearing and the end part of the embossing roller is small, it is often necessary to knock the bearing along the circumference with the help of external objects, so as to disassemble and assemble the bearing quickly and completely in a force amplification mode, which reduces the service life of the bearing, and even affects the normal use of the bearing, so it is necessary to design a PVC decorative film embossing roller mounting structure. UTILITY MODEL CONTENTS
[0005] In view of the above technical problems, the utility model aims at overcoming the inconvenient bearing replacement in the prior art when the embossing roller is replaced.
[0006] In order to achieve the above purpose, the utility model provides a PVC decorative film embossing roller mounting structure, which comprises: a limiting ring coaxially fixed and assembled on the end part of the embossing roller, a bearing with an inner ring diameter larger than the diameter of the end part of the embossing roller, a plurality of arc-shaped gaskets arranged at intervals along the axial direction and capable of contacting the inner ring of the bearing, and a pressing unit detachably assembled on the end part of the embossing roller.
[0007] The end of the arc-shaped gasket protruding away from the limiting ring is provided with a flange part capable of contacting the end of the inner ring of the bearing, and the inner wall of the arc-shaped gasket is gradually inclined to the axis of the compression ring roller in the direction close to the limiting ring to form a first inclined wall, the compression unit comprises a positioning sleeve which is detachably sleeved on the outer side of the end of the embossing roller and is capable of moving close to the limiting ring, the outer wall of the positioning sleeve is a second inclined wall matched with the first inclined wall, and the bearing is located between the limiting ring and the flange part.
[0008] Preferably, the compression unit further comprises a mounting cylinder fixedly connected with the positioning sleeve in a coaxial manner and a first mounting bolt capable of penetrating through the end of the mounting cylinder and capable of abutting against the outer wall of the mounting cylinder, and a threaded hole matched with the first mounting bolt is recessed on the end face of the end of the embossing roller.
[0009] Preferably, the compression unit further comprises at least one dismounting bolt capable of abutting against the end face of the end of the compression ring roller, and a threaded through hole for the dismounting bolt to penetrate through is arranged on the end of the mounting cylinder.
[0010] Preferably, a screwing part matched with the dismounting bolt is arranged on the outer wall of the mounting cylinder.
[0011] Preferably, a plurality of strip-shaped grooves spaced apart in the circumferential direction and communicated with the inside of the second inclined wall of the positioning sleeve are arranged through the second inclined wall of the positioning sleeve, and the end of the strip-shaped groove close to the limiting ring is an open end.
[0012] Preferably, at least one second mounting bolt is threadedly connected to the limiting ring, and a positioning groove for the end of the corresponding second bolt to insert is recessed on the side wall of the end of the embossing roller.
[0013] Preferably, at least one reinforcing rib is arranged on the outer wall of the mounting cylinder.
[0014] According to the above technical scheme, the PVC decorative film embossing roller mounting structure has the following beneficial effects in use:
[0015] When the compression unit is detached from the end of the embossing roller, the positioning sleeve is detached, and the plurality of arc-shaped gaskets lose the support of the positioning sleeve, so that the arc-shaped gaskets can be detached from the inner side of the inner ring of the bearing, and the bearing can be detached, so that the bearing is easily and conveniently detached and assembled, the damage to the bearing is minimized, and the mounting precision of the bearing is high, so that the embossing depth can be accurately controlled.
[0016] Other features and advantages of the present application will be described in detail in the following specific implementation manner part; and the parts not involved in the present application are the same as or can be realized by the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0017] The accompanying drawings are used to provide further understanding of the present application and constitute a part of the specification, and together with the following specific embodiments, serve to explain the present application, but do not constitute a limitation on the present application. In the drawings:
[0018] Figure 1 is a use schematic view of a PVC decorative film embossing roller mounting structure provided by the present application;
[0019] Figure 2 is a disassembly schematic view of a PVC decorative film embossing roller mounting structure provided by the present application;
[0020] Figure 3 is a sectional view of the PVC decorative film embossing roller mounting structure provided by the present application in use;
[0021] Figure 4 is a local three-dimensional structure schematic view of the PVC decorative film embossing roller mounting structure provided by the present application;
[0022] Figure 5 is a local disassembly schematic view of the PVC decorative film embossing roller mounting structure provided by the present application.
[0023] Explanation of reference signs
[0024] 1, limit ring; 2, bearing; 3, arc-shaped gasket; 4, flange part; 5, positioning sleeve; 6, mounting cylinder; 7, first mounting bolt; 8, threaded hole; 9, disassembly bolt; 10, threaded through hole; 11, screw joint part; 12, strip-shaped groove; 13, second mounting bolt; 14, reinforcing rib. Specific embodiments
[0025] The specific embodiments described herein are intended to be illustrative only and are not intended to limit the present application. Numerous variations and modifications will become apparent to those skilled in the art in view of the foregoing description.
[0026] In the present application, unless otherwise stated, the orientation words contained in the terms such as "up, down, inner, outer" only represent the orientation of the terms in the normal use state, or the common name understood by those skilled in the art, and should not be regarded as a limitation on the terms.
[0027] As Figures 1-5 shown, a PVC decorative film embossing roller mounting structure comprises: a limit ring 1 coaxially fixedly assembled on the end part of the embossing roller, a bearing 2 with an inner diameter greater than the diameter of the end part of the embossing roller, a plurality of arc-shaped gaskets 3 arranged at intervals along the axial direction and capable of contacting the inner ring of the bearing 2, and a pressing unit 4 detachably assembled on the end part of the embossing roller.
[0028] The end of the arc-shaped gasket 3 protrudes from the limiting ring 1 and is provided with a flange part 4 which can contact the inner ring end of the bearing 2. The inner wall of the arc-shaped gasket 3 is gradually inclined to the axis of the compression ring roller in the direction close to the limiting ring 1 to form a first inclined wall. The compression unit comprises a positioning sleeve 5 which is detachably sleeved on the outer side of the end of the embossing roller and can move close to the limiting ring 1. The outer wall of the positioning sleeve 5 is a second inclined wall which matches the first inclined wall. The bearing 2 is located between the limiting ring 1 and the flange part 4.
[0029] When the embossing roller needs to be replaced, the compression unit is detached from the end of the embossing roller. After the positioning sleeve 5 is detached, the arc-shaped gasket 3 loses the support of the positioning sleeve 5 and can be detached from the inner side of the inner ring of the bearing 2, so that the bearing 2 can be detached. The limiting ring 1 is fixedly assembled on the end of the commonly used embossing roller, so that the limiting ring 1 does not need to be detached, the working efficiency of replacing the embossing roller can be improved. When the bearing 2 is assembled again, the bearing 2 is sleeved on the end of the embossing roller, the arc-shaped gasket 3 is inserted into the inner ring of the bearing 2, and the compression unit is assembled on the end of the embossing roller. The positioning sleeve 5 is sleeved on the outer side of the embossing roller. When the positioning sleeve 5 moves close to the limiting ring 1, the second inclined wall gradually matches the first inclined wall, so that the arc-shaped gasket 3 matches the inner ring of the bearing 2 to support the bearing 2. The bearing 2 and the end of the embossing roller are coaxial, and the limiting ring 1 and the flange part 4 clamp the inner ring of the bearing 2.
[0030] Through the above-mentioned way of detaching and assembling the bearing 2, the operation is simple and convenient, the damage to the bearing 2 is minimized, and the installation precision of the bearing 2 is high, so that the embossing depth can be accurately controlled.
[0031] The compression unit further comprises an installation cylinder 6 which is fixedly connected with the positioning sleeve 5 in the coaxial direction of the opening end, and a first installation bolt 7 which can pass through the end of the installation cylinder 6 and whose head can abut against the outer wall of the installation cylinder 6. The end face of the end of the embossing roller is recessed and provided with a threaded hole 8 which matches the first installation bolt 7.
[0032] By loosening the first installation bolt 7, the installation cylinder 6 and the positioning sleeve 5 can be detached. When assembling, the first installation bolt 7 is connected with the threaded hole 8 by passing through the installation cylinder 6, and the positioning sleeve 5 is pushed to move close to the limiting ring 1 by continuously rotating the first installation bolt 7. The first installation bolt 7 can universally position the installation of the positioning sleeve 5, which reduces the difficulty of assembly and disassembly and improves the working efficiency when replacing the embossing roller.
[0033] The compression unit further comprises at least one disassembly bolt 9 which can abut against the end face of the end of the compression ring roller. The end of the installation cylinder 6 is provided with a threaded through hole 10 through which the disassembly bolt 9 passes.
[0034] When the bearing 2 is disassembled, the positioning sleeve 5 is tightly inserted between the arc-shaped gaskets 3, and the disassembly bolt 9 is assembled on the threaded hole 10, and the disassembly bolt 9 is continuously rotated, after the end of the disassembly bolt 9 abuts against the end of the embossing roller, the installation cylinder 6 and the positioning sleeve 5 are continuously moved away from the limiting ring 1, the disassembly difficulty is further reduced by the disassembly bolt 9, and the work efficiency is improved.
[0035] The outer wall of the installation cylinder 6 is provided with a threaded part 11 matched with the disassembly bolt 9.
[0036] When assembled, the disassembly bolt 9 affects the rotation of the first installation bolt 7 driven by the tool, so the disassembly bolt 9 is disassembled from the threaded hole 10 and assembled on the threaded part 11, which facilitates the rotation of the first installation bolt 7 and prevents the disassembly bolt 9 from being lost.
[0037] The second inclined wall of the positioning sleeve 5 is provided with a plurality of strip-shaped grooves 12 penetratingly arranged in the circumferential direction and communicated with the inside, and the end of the strip-shaped groove 12 close to the limiting ring 1 is an open end.
[0038] The part of the positioning sleeve 5 between the adjacent two strip-shaped grooves 12 forms an elastic arm, and the elastic arm is tightly attached to the outer wall of the end of the embossing roller after being extruded by the arc-shaped gasket 3, so that the assembly precision of the bearing 2 is further improved.
[0039] The limiting ring 1 is threadedly connected with at least one second installation bolt 13, and the end side wall of the embossing roller is recessed to form a positioning groove for inserting the end of the corresponding second bolt.
[0040] The outer wall of the installation cylinder 6 is provided with at least one reinforcing rib 14.
[0041] The preferred embodiments of the present application are described in detail above in combination with the drawings, but the present application is not limited to the specific details in the above embodiments, and various simple modifications can be made to the technical solutions of the present application within the technical concept of the present application, and these simple modifications all belong to the protection scope of the present application.
[0042] In addition, it should be noted that each specific technical feature described in the above specific embodiments can be combined in any appropriate manner without contradiction, and in order to avoid unnecessary repetition, the present application will not further describe various possible combination manners.
[0043] In addition, various different embodiments of the present application can be combined arbitrarily, as long as they do not violate the spirit of the present application, and should be considered as disclosed by the present application.
Claims
1. A PVC decorative film embossing roll mounting structure characterized by, The application relates to a compression unit for a compression roller, which comprises a limiting ring (1) fixedly assembled on the end of the compression roller along the axis, a bearing (2) with an inner ring diameter larger than the diameter of the end of the compression roller, a plurality of arc-shaped gaskets (3) arranged along the axial direction and capable of contacting the inner ring of the bearing (2), and the compression unit is detachably assembled on the end of the compression roller. The end of the arc-shaped gasket (3) away from the limiting ring (1) is provided with a flange part (4) capable of contacting the end of the inner ring of the bearing (2), and the inner wall of the arc-shaped gasket (3) is gradually inclined to the axis of the compression ring in the direction close to the limiting ring (1) to form a first inclined wall, the compression unit comprises a positioning sleeve (5) which is detachably sleeved on the outer side of the end of the compression roller and can move close to the limiting ring (1), the outer wall of the positioning sleeve (5) is a second inclined wall matched with the first inclined wall, and the bearing (2) is located between the limiting ring (1) and the flange part (4). The compression unit further comprises an installation cylinder (6) fixedly connected with the positioning sleeve (5) along the axis and a first mounting bolt (7) capable of penetrating the end of the installation cylinder (6) and capable of abutting against the head of the installation cylinder (6), and a threaded hole (8) matched with the first mounting bolt (7) is recessed on the end face of the end of the compression roller.
2. The PVC decorative film embossing roll mounting structure according to claim 1, characterized in that, The compression unit further comprises at least one dismounting bolt (9) capable of abutting against the end face of the end of the compression ring, and a threaded through hole (10) for the dismounting bolt (9) to penetrate is arranged on the end of the installation cylinder (6).
3. The PVC decorative film embossing roll mounting structure according to claim 2, characterized in that, A threaded part (11) matched with the dismounting bolt (9) is arranged on the outer wall of the installation cylinder (6).
4. The PVC decorative film embossing roll mounting structure according to claim 3, characterized in that, A plurality of strip-shaped grooves (12) arranged along the circumferential direction and communicated with the inside of the second inclined wall of the positioning sleeve (5) are arranged through the second inclined wall of the positioning sleeve (5), and the end close to the limiting ring (1) of the strip-shaped groove (12) is an open end.
5. The PVC decorative film embossing roll mounting structure according to claim 1, characterized in that, At least one second mounting bolt (13) is threadedly connected on the limiting ring (1), and a positioning groove for the end of the corresponding second bolt to be inserted is recessed on the side wall of the end of the compression roller.
6. The PVC decorative film embossing roll mounting structure according to claim 1, characterized in that, At least one reinforcing rib (14) is arranged on the outer wall of the installation cylinder (6).
7. The PVC decorative film embossing roll mounting structure according to claim 2, characterized in that,