Efficient bulk plum jelly small package production packaging line
By designing an efficient bulk jelly production and packaging line, optimizing the production process, and improving the level of automation, the problem of insufficient capacity of existing equipment was solved, and efficient production and cost reduction were achieved.
Patent Information
- Application Number
- CN202520454786.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-17
AI Technical Summary
The existing production capacity of plum jelly production equipment cannot meet market demand, and technological upgrades are needed to improve equipment utilization and production efficiency to meet the surging market demand for the product.
A high-efficiency small-package production line for bulk jelly was designed, including a sterilization device, a sorting conveyor belt, a flipping conveyor belt, and a vertical packaging machine. Combined with filling equipment and conveyor lines, the production process is optimized and the degree of automation is improved.
It improved production efficiency, enabled product traceability and quality control, reduced production costs, met market demands, and made full use of existing equipment.
Smart Images

Figure CN223803997U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to packing production packing line especially a kind of high -efficient bulk plum freeze small packing production packing line. BACKGROUND
[0002] According to market demand, the bulk product plan of plum freeze factory currently surges, reaches the production demand of 200,000 cases per month. However, the capacity of existing equipment is only 140,000 cases when running at full capacity, so it is necessary to re-plan the layout of production line, consider adding new equipment or modifying existing equipment. After calculation, it is found that two production lines with the same capacity need to be added to meet the demand of product types. Since the investment of imported equipment is huge and the delivery cycle is long, it cannot meet the demand in a short time. Therefore, it is necessary to carry out technical transformation on the equipment to fully utilize the utilization rate and capacity efficiency of the existing two production line equipment in the current factory to meet the market demand.
[0003] Through technical transformation and optimization of production process, the utilization rate and capacity efficiency of existing equipment are fully utilized to meet the market surge of bulk product demand, improve production efficiency, reduce production cost and shorten delivery cycle. SUMMARY
[0004] The utility model aims at providing a kind of high -efficient bulk plum freeze small packing production packing line, solves 1. Through improving production efficiency, production process is optimized, thereby the capacity is improved;The traceability and quality control requirements of product are realized, and the product quality and safety are improved;The utilization rate of equipment is fully utilized, and the problem of reducing production cost is solved.
[0005] The utility model solves the technical scheme that the technical problem adopts: a kind of high -efficient bulk plum freeze small packing production packing line, the production packing line includes the disinfection equipment structure connected with multiple plum freeze filling packaging equipment, the sorting transmission belt structure connected with disinfection equipment structure, the small packing plum freeze sorting equipment structure connected with sorting transmission belt structure, the disinfection equipment structure includes disinfection warehouse body structure, disinfection output belt structure, feed input belt structure and the spray water pipe structure being set in the inside of disinfection warehouse body structure, the sorting transmission belt structure includes the sorting transmission belt body being connected with the connection of disinfection output belt structure, the adjustment transmission belt body of the outside of sorting transmission belt body and the turnover transmission belt body being connected with small packing plum freeze sorting equipment structure.
[0006] The small packing plum freeze sorting equipment structure includes the material collecting table being connected with the turnover transmission belt body, multiple groups of vertical packaging machines being arranged on the upper portion of material collecting table, the small packing transmission belt being arranged at the rear end of material collecting table and being connected with multiple groups of vertical packaging machines.
[0007] The spray water pipe structure is connected with water body supply pipeline in water body temperature control box being arranged on the outside of disinfection warehouse body structure.
[0008] The feed input belt structure is also connected to a dispersion transmission end.
[0009] The utility model discloses beneficial effect has: 1, through the production efficiency improvement, optimized production flow, thereby improved the production capacity, 2. Realized the product's traceability and quality control requirement, improved product quality and security, 3. Give full play to the equipment utilization, reduced production cost.
[0010] Meanwhile cooperate with filling equipment and install 24 TDO equipment: this will improve the production efficiency of small package product, and realize date coding, thereby satisfy the requirement of product traceability and quality control. Buy two groups of conveying line body: these conveying line bodies will semi-finished product and gather, and fall material to multihead scale under the lifting machine equipment and convey to the vertical packaging and pack in the box and code, thereby optimized production line layout, improved production efficiency and the degree of automation of flow.
[0011] The utility model will be described in more detail in the following in combination with the drawings and examples. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is the structural schematic diagram of the utility model.
[0013] Figure 2 It is Figure 1 The partial close -up view of the distribution transmission belt structure.
[0014] Figure 3 It is Figure 1 The partial close -up view of the water body supply pipeline setting.
[0015] Figure 4 It is Figure 1 The partial close -up view of the connection of dispersion transmission end.
[0016] In the drawing: 1. total feed transmission belt, 2. disinfection warehouse body structure, 3. disinfection output belt structure, 4. feed input belt structure, 5. spray water pipe structure, 6. distribution transmission belt body, 7. adjustment transmission belt body, 8. overturning transmission belt body, 9. material collecting table, 10. vertical packaging machine, 11. small package transmission belt, 12. water body temperature control box, 13. dispersion transmission end, 14. plum freeze filling packaging equipment, 15. water body supply pipeline. DETAILED DESCRIPTION
[0017] The terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end" used in the application text to indicate the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] Example 1, such as Figures 1-4 As shown, a high-efficiency bulk jelly small-package production and packaging line includes a main feed conveyor belt 1 connected to multiple jelly filling and packaging devices 14, a sterilization equipment structure connected to the sterilization equipment structure, a sorting conveyor belt structure connected to the sterilization equipment structure, and a small-package jelly sorting equipment structure connected to the sorting conveyor belt structure. The sterilization equipment structure includes a sterilization chamber structure 2, a sterilization output belt structure 3, a feed input belt structure 4, and a spray water pipe structure 5 disposed inside the sterilization chamber structure. The sorting conveyor belt structure includes a sorting conveyor belt body 6 connected to the sterilization output belt structure, an adjusting conveyor belt body 7 on the outside of the sorting conveyor belt body, and a flipping conveyor belt body 8 connected to the small-package jelly sorting equipment structure. Existing equipment uses a full BOC sterilization machine; employing steam pasteurization, a sorting conveyor belt structure connected to the sterilization equipment structure, and a small-package jelly sorting equipment structure connected to the sorting conveyor belt structure. The sterilization equipment structure includes a sterilization chamber structure, a sterilization output belt structure, a feed input belt structure, and steam sterilization and ice water spray structures disposed inside and outside the sterilization chamber.
[0020] The small package jelly sorting equipment includes a collection platform 9 connected to the flipping conveyor belt, multiple sets of vertical packaging machines 10 located on the upper part of the collection platform, and a small package conveyor belt 11 located at the rear end of the collection platform and connected to the multiple sets of vertical packaging machines.
[0021] The spray water pipe structure is connected to the water supply pipe 15 in the water temperature control box 12 located outside the disinfection chamber structure.
[0022] The feeding input belt structure is also connected with the dispersion transmission end 13 arranged on the total feeding transmission belt 1.
[0023] 1. High production efficiency: A BOC sterilization machine can produce 12.48 kg of semi-finished products per minute, and two BOCs can produce 24.96 kg, which means that the production efficiency is very high when running at full capacity.
[0024] 2. Precise production capacity matching: The speed of the vertical packaging machine can be adjusted to 25 bags per minute, which matches the maximum production capacity of the BOC sterilization machine, ensuring that there is no equipment bottleneck in the production process.
[0025] 3. Optimized production arrangement: 20 hours of work time in the day shift and night shift can produce 30,000 bags of products. This production arrangement fully utilizes equipment and human resources, improving production efficiency.
[0026] 4. Reasonable packaging plan: 6 bags per box, this packaging method is convenient for storage and transportation, saves packaging materials, and reduces costs.
[0027] 5. Predictable production output: According to the production arrangement, 5,000 boxes of finished products can be produced per month, and 140,000 boxes can be produced in 28 days. Such production output prediction provides strong support for the production plan and sales strategy of the enterprise.
[0028] Efficient production line layout: Combined with the 4 bulk cargo production lines of the two departments, the monthly production value can reach 280,000 boxes. This production line layout fully utilizes existing equipment and space resources, improving the overall efficiency of the production line.
[0029] The above embodiments only describe the preferred embodiments of the utility model, and do not limit the scope of the utility model. Without departing from the design spirit of the utility model, various modifications and improvements to the technical solutions of the utility model made by ordinary engineering and technical personnel in the field shall fall within the protection scope determined by the claims of the utility model.
[0030] The parts not involved in the utility model are the same as or can be realized by using the existing technology.
Claims
1. A high efficiency small package production line for bulked prune freeze, characterized in that: The production packaging line comprises a sterilization equipment structure connected with a plurality of plum jelly filling and packaging devices, a sorting transmission belt structure connected with the sterilization equipment structure, and a small-packaged plum jelly sorting equipment structure connected with the sorting transmission belt structure.
2. The high-efficiency small-pack production packaging line for frozen cherries in bulk according to claim 1, characterized in that: The small-packaged plum jelly sorting equipment structure comprises a material collecting table connected with the turnover transmission belt body, a plurality of vertical packaging machines arranged on the upper part of the material collecting table, and a small-packaged transmission belt connected with the plurality of vertical packaging machines at the rear end of the material collecting table.
3. The high-efficiency small-pack production packaging line for frozen cherries in bulk according to claim 1, characterized in that: The spraying water pipe structure is connected with a water body supply pipeline in a water body temperature control box arranged outside the sterilization warehouse body structure.
4. The high-efficiency small-pack production packaging line for frozen cherries in bulk according to claim 1, characterized in that: The feed input belt structure is also connected with a dispersion transmission end.