Wear-resistant trough plate for scraper

Abstract

The utility model discloses a wear-resistant trough plate for a scraper, which comprises a trough plate body, the trough plate body comprises an upper trough and a lower trough, the lower trough is connected with a middle plate layer, the detachable upper trough is arranged above the middle plate layer, two sides of the upper trough and two sides of the lower trough symmetrically form trough ledges, and the trough ledges are connected with the middle plate layer. A wear-resistant structure is formed along the inner walls of ledges symmetrically formed on the two sides of the upper groove and the two sides of the lower groove, the groove plate body is provided with a plurality of sections, the multiple sections of groove plate bodies are connected together to form the wear-resistant groove plate of the scraper, and the wear-resistant structure comprises wear-resistant grooves formed in the inner walls of the ledges. The middle plate layer is provided with a wear-resisting groove, the wear-resisting plate is arranged in the wear-resisting groove in a welding mode, the wear-resisting structure comprises the wear-resisting groove formed in the inner wall of the ledge, the wear-resisting groove is filled and leveled up with wear-resisting welding wires, the two sides of the upper groove are in lap joint with the two sides of the groove plate body, and the thickness of the groove bottom of the upper groove is larger than that of the middle plate layer by 2-3 mm.

Description

Technical Field

[0001] This utility model belongs to the field of scraper conveyor technology, specifically relating to a wear-resistant groove plate for scraper conveyors. Background Technology

[0002] Scraper conveyors are transport machinery used in coal mine working faces. They are mainly used for transporting coal in working faces and mining area roadways, and can also be used in coal roadways and semi-coal-rock roadway excavation faces. To improve the service life of scraper conveyors, the central trough is generally made of wear-resistant trough sides. After long-term use, wear will occur, and the central trough needs to be replaced to ensure that the scraper conveyor can operate normally.

[0003] The existing technology discloses a wear-resistant trough for scraper conveyors, but its weakness in coal mining operations lies in wear. Transporting millions of tons in longwall mining will undoubtedly cause severe wear. The existing technology discloses a trough structure in the middle of a scraper conveyor, such as... Figure 8 As shown, the scraper conveyor adopts an integral design with a trapezoidal trough structure. The chain experiences severe wear during operation, resulting in high energy consumption. The central trough of the scraper conveyor suffers severe wear due to the prolonged sliding of materials, scrapers, and chains, causing the scraper conveyor to malfunction. The cost of the central trough accounts for about 60% of the total cost of the scraper conveyor. Furthermore, traditional scraper conveyors use an integral casting for the central trough, which requires replacement of the entire structure when wear is severe, leading to high costs.

[0004] In view of the above factors, it is necessary to study a wear-resistant groove plate for scraper conveyors to increase the wear resistance of scraper conveyors and thus increase their service life. Utility Model Content

[0005] The purpose of this utility model is to provide a wear-resistant groove plate for scraper conveyors to solve the problems mentioned in the background art.

[0006] The purpose of this utility model is achieved through the following technical solution: a wear-resistant groove plate for a scraper conveyor, comprising a groove plate body, the groove plate body comprising an upper groove and a lower groove, a middle plate layer connected to the lower groove, and a detachable upper groove provided above the middle plate layer;

[0007] The upper and lower grooves form symmetrical groove sides, and a wear-resistant structure is formed along the inner wall of the groove sides formed symmetrically on both sides of the upper and lower grooves.

[0008] The trough plate body is provided with several sections, and the several sections of the trough plate body are connected together to form the wear-resistant trough plate of the scraper machine.

[0009] Furthermore, the wear-resistant structure includes a wear-resistant groove disposed on the inner wall of the groove, and a wear-resistant plate disposed in the wear-resistant groove by welding.

[0010] Further, the wear-resistant structure comprises a wear-resistant groove arranged on the inner wall of the sidewall, and the wear-resistant groove is filled with a wear-resistant welding wire.

[0011] Further, the upper groove is overlapped on both sides of the groove plate body, and the thickness of the groove bottom of the upper groove is greater than that of the middle plate layer by 2-3 mm.

[0012] Further, the upper end surface of the groove bottom of the upper groove is provided with a friction-reducing groove structure along the width direction of the upper groove, and the friction-reducing groove structure is arranged in a continuous wave form.

[0013] Further, the middle plate layer is connected to the lower groove in a welding manner, and the upper groove is connected to the lower groove in a bolt manner.

[0014] Further, the upper groove and the lower groove are symmetrically arranged on both sides to form an arc-shaped structure inside the sidewall.

[0015] Compared with the prior art, the utility model has the advantages of:

[0016] The utility model realizes the split setting of the structural member and the easy-to-wear member, that is, the upper groove and the lower groove, the upper groove is seriously damaged in the use state, and can be replaced by adopting the detachable connection.

[0017] In order to facilitate the setting of the friction-reducing groove structure in the use state and realize the purpose of energy saving and consumption reduction, the upper end surface of the groove bottom of the upper groove is provided with a friction-reducing groove structure along the width direction of the upper groove, and the friction-reducing groove structure is arranged in a continuous wave form.

[0018] The utility model adopts the split type design to prolong the overall service life of the wear-resistant groove, in order to facilitate the reduction of operation energy consumption in the use state, the upper groove and the lower groove are symmetrically arranged on both sides to form an arc-shaped structure inside the sidewall. DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic view of the utility model;

[0020] Figure 2 It is a sectional view of the utility model Figure 1 ;

[0021] Figure 3 It is a partial enlarged schematic view of the lower groove of the utility model;

[0022] Figure 4 It is a partial enlarged schematic view of the upper groove of the utility model;

[0023] Figure 5 It is an enlarged schematic view of the wear-resistant structure of the utility model;

[0024] Figure 6 It is aFigure 5 Enlarged schematic view

[0025] Figure 7 is an enlarged schematic view of the friction-reducing groove structure of the present application;

[0026] Figure 8 is a schematic view of the prior art structure. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.

[0028] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0029] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0030] As shown in Figures 1-8 A kind of wear-resistant groove plate for scraper, including groove plate body 1, the groove plate body 1 includes upper groove 2 and lower groove 3, the lower groove 3 is connected with middle plate layer 4, detachable upper groove 2 is provided above the middle plate layer 4;

[0031] The upper groove 2 and the lower groove 3 are symmetrically formed on both sides of the upper groove 2 and the lower groove 3 to form the groove help, and the wear-resistant structure 5 is formed along the inner wall of the groove help symmetrically formed on both sides of the upper groove 2 and the lower groove 3;

[0032] The groove plate body 1 is provided with several segments, and the several groove plate bodies 1 are connected together to form the wear-resistant groove plate of the scraper.

[0033] In order to increase the wear resistance of the sidewall in the use state, the wear-resistant structure 5 comprises wear-resistant grooves 6 arranged on the inner wall of the sidewall, and wear-resistant plates 7 arranged in the wear-resistant grooves 6 in a welding manner.

[0034] The wear-resistant plate is made of a high-strength wear-resistant steel plate with a hardness greater than 400 Brinell hardness.

[0035] In order to increase the wear resistance of the sidewall in the use state, another wear-resistant form is adopted, the wear-resistant structure 5 comprises wear-resistant grooves 6 arranged on the inner wall of the sidewall, and the wear-resistant grooves 6 are filled with wear-resistant welding wires.

[0036] In order to facilitate the protection of the middle plate layer in the use state, the upper groove 2 is overlapped on both sides of the groove plate body 1, and the thickness of the groove bottom of the upper groove 2 is greater than the middle plate layer 2-3mm.

[0037] In order to facilitate the setting of the friction-reducing groove structure to achieve the purpose of energy saving and consumption reduction in the use state, the upper end surface of the groove bottom of the upper groove 2 is provided with a friction-reducing groove structure 8 along the width direction of the upper groove 2, and the friction-reducing groove structure 8 is arranged in a continuous wave form.

[0038] The middle plate layer 4 is connected to the lower groove 3 in a welding manner, and the upper groove 2 is connected to the lower groove 3 in a bolted manner.

[0039] In order to reduce the operating energy consumption in the use state, the upper groove 2 and the lower groove 3 are symmetrically formed on both sides of the sidewall, and the sidewall is arranged in an arc-shaped structure.

[0040] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0041] In addition, it should be understood that although the present application is described in the specification in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A wear-resistant flight for an en masse machine, characterized by: Including groove board body, the groove board body includes upper groove and lower groove, the lower groove is connected with the middle plate layer, the detachable upper groove is arranged above the middle plate layer; The two sides of the upper groove and the lower groove are symmetrically formed into groove sides, and the inner wall of the groove sides symmetrically formed along the two sides of the upper groove and the lower groove is formed into a wear-resistant structure; The groove board body is provided with several sections, and the several sections of the groove board body are connected together to form a wear-resistant groove plate of a scraper.

2. The wear-resistant flighting according to claim 1, characterized in that: The wear-resistant structure includes a wear-resistant groove arranged on the inner wall of the groove side, and a wear-resistant plate arranged in the wear-resistant groove by welding.

3. The wear-resistant flighting of claim 1, wherein: The wear-resistant structure includes a wear-resistant groove arranged on the inner wall of the groove side, and a wear-resistant groove filled with a wear-resistant welding wire in the wear-resistant groove.

4. The wear-resistant flight for an en masse machine of claim 2 or 3, wherein: The two sides of the upper groove are overlapped on the two sides of the groove board body, and the thickness of the groove bottom of the upper groove is greater than that of the middle plate layer by 2-3 mm.

5. The wear-resistant flighting of claim 4, wherein: The upper end surface of the groove bottom of the upper groove is provided with a friction-reducing groove structure along the width direction of the upper groove, and the friction-reducing groove structure is arranged in a continuous wave form.

6. The wear-resistant flighting of claim 5, wherein: The middle plate layer is connected to the lower groove by welding, and the upper groove is connected to the lower groove by bolts.

7. The wear-resistant flighting of claim 6, wherein: The two sides of the upper groove and the lower groove are symmetrically formed into groove sides, and the inner wall of the groove sides symmetrically formed along the two sides of the upper groove and the lower groove is formed into a wear-resistant structure;

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