Directional arrangement device for neodymium-iron-boron magnets
The neodymium iron boron magnet orientation and alignment device, which uses a servo motor and locking components working in concert, automates the magnet installation process, solving the problems of difficult operation and low efficiency in existing technologies, and achieving rapid and stable orientation and alignment.
Patent Information
- Application Number
- CN202423306396.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing process of orienting neodymium iron boron magnets is difficult, time-consuming, and labor-intensive, and the magnets are prone to sticking together, which affects the installation efficiency.
The system employs a combination of servo motors, gears, rotating sleeves, cylinders, and electric cylinders to automatically control the orientation and installation of neodymium iron boron magnets. The servo motors and gears work together to rotate the sleeve and gear ring, while the cylinders and push plates automatically push the magnets. A locking component prevents the rotating sleeve from wobbling.
It enables rapid and convenient orientation of neodymium iron boron magnets, reduces manual operation, improves installation efficiency and stability, and avoids magnet misalignment.
Smart Images

Figure CN223804399U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to neodymium iron boron magnet installation technical field, concretely is a kind of neodymium iron boron magnet directional arrangement device. BACKGROUND
[0002] At present, neodymium iron boron magnets need to be installed on the surface of the drum in a directional manner in the production process of the strong magnetic drum of the magnetic separator, so that the surface of the drum has strong magnetism, and the magnetic materials in the waste can be separated in the rotating process.
[0003] The existing neodymium iron boron magnet directional arrangement work is installed on the surface of the drum by the staff using tools one by one, and the neodymium iron boron magnets are fixed by using glue. In the installation process, the magnetic properties of the neodymium iron boron magnets make the operation process extremely difficult. The staff needs to constantly resist the magnetic force to install the neodymium iron boron magnets in the specified position, which results in a time-consuming and laborious installation and arrangement process. If the operation is not proper during the installation process, the two neodymium iron boron magnets will be attached to each other, which affects the installation and arrangement efficiency of the neodymium iron boron magnets and is not conducive to use.
[0004] Therefore, a neodymium iron boron magnet directional arrangement device is provided. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a neodymium iron boron magnet directional arrangement device, which solves the problems of troublesome operation, time-consuming and laborious, and low installation efficiency of the staff in the current installation and arrangement process of the neodymium iron boron magnet.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A neodymium iron boron magnet directional arrangement device includes a base, the bottom of the base is fixedly connected with an adjusting mechanism, the top of the adjusting mechanism penetrates through the base and is fixedly connected with a mounting frame, the inner cavity of the mounting frame is slidably connected with a rotating sleeve, the left side of the surface of the rotating sleeve is sleeved with a gear ring, the bottom of the inner cavity of the mounting frame is fixedly connected with a servo motor, the left side of the output end of the servo motor is fixedly connected with a gear, the top of the gear is engaged with the gear ring, the right side of the front side of the rotating sleeve is communicated with a positioning shell, the inner cavity of the positioning shell is provided with a mounting shell, the front side of the mounting shell is fixedly connected with an air cylinder, the rear side of the output end of the air cylinder penetrates through the mounting shell and is fixedly connected with a push plate, the bottom of the positioning shell is fixedly connected with an equipment box, the rear side of the inner cavity of the equipment box is fixedly connected with a driving motor, the front side of the output end of the driving motor is fixedly connected with a screw rod, the surface of the screw rod is threadedly connected with a telescopic rod, the front side of the telescopic rod penetrates through the equipment box and is fixedly connected with the mounting shell, and the rear side of the rotating sleeve is fixedly connected with a locking assembly.
[0008] Preferably, the locking assembly comprises a fixed shell, a partition plate is fixedly connected between the two sides of the inner cavity of the fixed shell, a first electric cylinder is fixedly connected to the rear side of the partition plate, a connecting frame is fixedly connected to the front side of the output end of the first electric cylinder and penetrates through the partition plate, a friction plate is fixedly connected to the front side of the connecting frame, a locking frame is fixedly connected to the rear side of the locking frame, a second electric cylinder is fixedly connected to the rear side of the locking frame, and a toothed plate is fixedly connected to the front side of the output end of the second electric cylinder and penetrates through the locking frame.
[0009] Preferably, the adjusting mechanism comprises an adjusting shell, a control motor is fixedly connected to the right side of the adjusting shell, a lead screw is fixedly connected to the left side of the output end of the control motor, a ball nut is threadedly connected to the surface of the lead screw, and the top of the ball nut penetrates through the base and is fixedly connected with the mounting frame.
[0010] Preferably, the front side and the rear side of the top of the base are both fixedly connected with sliding rods, sliding sleeves are slidingly connected to the surfaces of the sliding rods, and the bottom of the sliding sleeve is fixedly connected with the mounting frame.
[0011] Preferably, the front side and the rear side of the bottom of the base are both provided with mounting holes, and the front side of the mounting shell is provided with a through hole used in cooperation with the air cylinder.
[0012] Preferably, the bottom of the inner cavity of the equipment box is fixedly connected with a sliding rail, a sliding block is slidingly connected to the inner wall of the sliding rail, and the top of the sliding block is fixedly connected with the telescopic rod.
[0013] Preferably, the top of the base is provided with an adjusting opening, and the surface of the rotating sleeve is provided with an annular groove used in cooperation with the mounting frame.
[0014] Preferably, the inner wall of the telescopic rod is provided with a thread used in cooperation with the screw rod, and the front side of the equipment box is provided with a movable opening used in cooperation with the telescopic rod.
[0015] Compared with the prior art, the device has the advantages that:
[0016] 1、The servo motor and the gear are used to control the rotation of the gear ring and the rotating sleeve, the positioning shell and the mounting shell are adjusted to a specified use angle, the rear side of the mounting shell is opposite to the mounting position of the Nd-Fe-B magnet, the Nd-Fe-B magnet is placed in the inner cavity of the mounting shell and moved by the cooperation of the driving motor and the screw rod, the mounting shell is moved to the mounting position of the Nd-Fe-B magnet, the Nd-Fe-B magnet is pushed into the mounting position by the cooperation of the air cylinder and the push plate, manual operation of the staff is not needed, the directional arrangement process of the Nd-Fe-B magnet is fast and convenient, time and labor are saved.
[0017] 2, the utility model discloses a locking assembly is locked to rotating cover, prevents its displacement and wobble in the directional arrangement process of neodymium iron boron magnet, when neodymium iron boron magnet is installed, using second electric cylinder controls the gear plate movement, makes the gear plate and gear ring mesh, is used for controlling rotating cover and will not rotate when neodymium iron boron magnet is installed, simultaneously, first electric cylinder and connecting frame cooperation control friction plate and the other side of strong magnetic cylinder adhere, through friction plate increases the stability of rotating cover in the installation process of neodymium iron boron magnet, prevents rotating cover and wobble and influences the directional arrangement work of neodymium iron boron magnet. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is whole three-dimensional structure schematic diagram of the utility model;
[0019] Figure 2 It is whole three-dimensional structure side view of the utility model;
[0020] Figure 3 It is the sectional view of the adjusting shell of the utility model;
[0021] Figure 4 It is the sectional view of the positioning shell, the installation shell and the equipment box of the utility model;
[0022] Figure 5 It is the sectional view of the fixed shell of the utility model.
[0023] In the drawing: 1, base;2, adjusting mechanism;3, mounting frame;4, rotating cover;5, gear ring;6, servo motor;7, gear;8, positioning shell;9, installation shell;10, air cylinder;11, push plate;12, equipment box;13, drive motor;14, screw;15, telescopic link;16, locking assembly;1601, fixed shell;1602, partition;1603, first electric cylinder;1604, connecting frame;1605, friction plate;1606, locking frame;1607, second electric cylinder;1608, gear plate;201, adjusting shell;202, control motor;203, screw;204, ball nut. DETAILED DESCRIPTION
[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model below, however, the embodiments described below are only some of the embodiments of the utility model, not all, if other embodiments of the person skilled in the art are obtained without making creative efforts, all belong to the protection scope of the utility model.
[0025] REFERENCE Figures 1-5The utility model provides a neodymium iron boron magnet directional arrangement device, including base 1, the bottom fixedly connected with adjusting mechanism 2 of base 1, the top of adjusting mechanism 2 penetrates base 1 and is fixedly connected with mounting bracket 3, mounting bracket 3 can conveniently install the rotation sleeve 4, and it can stably rotate, the inner chamber slidingly connected with rotation sleeve 4 of mounting bracket 3, rotation sleeve 4 can control the use position of positioning shell 8 and installation shell 9, make it can carry out the directional arrangement work of neodymium iron boron magnet to the surface different position of strong magnetic roller, the left side of rotation sleeve 4 surface is equipped with gear ring 5, gear ring 5 can conveniently rotate sleeve 4 rotates, the bottom fixedly connected with servo motor 6 of mounting bracket 3 inner chamber, servo motor 6 can cooperate with gear 7 control gear ring 5 and rotation sleeve 4 rotates, the left side fixedly connected with gear 7 of servo motor 6 output, the top of gear 7 is engaged with gear ring 5, the right side of rotation sleeve 4 front side is communicated with positioning shell 8, positioning shell 8 can limit installation shell 9, make it only can move back and forth, the inner chamber of positioning shell 8 is provided with installation shell 9, installation shell 9 can send neodymium iron boron magnet into installation position, the front side fixedly connected with pneumatic cylinder 10 of installation shell 9, the rear side of pneumatic cylinder 10 output penetrates installation shell 9 and is fixedly connected with push plate 11, push plate 11 can cooperate with pneumatic cylinder 10 and push neodymium iron boron magnet to installation position, the bottom fixedly connected with equipment box 12 of positioning shell 8, the rear side fixedly connected with drive motor 13 in equipment box 12 inner chamber, drive motor 13 can cooperate with screw rod 14 control telescopic link 15's use position, the front side fixedly connected with screw rod 14 of drive motor 13 output, the surface screw thread connection of screw rod 14 has telescopic link 15, telescopic link 15 can control installation shell 9 and move back and forth, the front side of telescopic link 15 penetrates equipment box 12 and is fixedly connected with installation shell 9, the rear side fixedly connected with locking assembly 16 of rotation sleeve 4.
[0026] As an embodiment of the utility model, refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 5The locking assembly 16 comprises a fixed shell 1601, a partition plate 1602 is fixedly connected between the two sides of the inner cavity of the fixed shell 1601, the partition plate 1602 can facilitate the mounting and fixing of the first electric cylinder 1603, the rear side of the partition plate 1602 is fixedly connected with the first electric cylinder 1603, the first electric cylinder 1603 can control the use position of the connecting frame 1604 and the friction plate 1605, the front side of the output end of the first electric cylinder 1603 penetrates through the partition plate 1602 and is fixedly connected with the connecting frame 1604, the front side of the connecting frame 1604 is fixedly connected with the friction plate 1605, the friction plate 1605 can be attached to one side of the strong magnetic roller, improving the stability when the neodymium iron boron magnet is installed on the rotating sleeve 4, the rear side of the mounting frame 3 is fixedly connected with a locking frame 1606, the locking frame 1606 can facilitate the mounting and fixing of the second electric cylinder 1607, the rear side of the locking frame 1606 is fixedly connected with the second electric cylinder 1607, the second electric cylinder 1607 can control the use position of the toothed plate 1608, the front side of the output end of the second electric cylinder 1607 penetrates through the locking frame 1606 and is fixedly connected with the toothed plate 1608, the toothed plate 1608 can be engaged with the gear ring 5 and limit the rotating sleeve 4, prevent it from rotating, the adjusting mechanism 2 comprises an adjusting shell 201, the right side of the adjusting shell 201 is fixedly connected with a control motor 202, the control motor 202 can cooperate with the lead screw 203 to control the use position of the ball nut 204 and the mounting frame 3, the left side of the output end of the control motor 202 is fixedly connected with the lead screw 203, the surface of the lead screw 203 is threadedly connected with the ball nut 204, and the top of the ball nut 204 penetrates through the base 1 and is fixedly connected with the mounting frame 3.
[0027] As an embodiment of the present application, refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4The front side and the rear side of the top of the base 1 are fixedly connected with slide rods, the surface of the slide rod is slidably connected with a slide sleeve, the bottom of the slide sleeve is fixedly connected with the mounting frame 3, the slide rod and the slide sleeve can limit the mounting frame 3, so that it can move left and right stably, the front side and the rear side of the bottom of the base 1 are provided with mounting holes, the mounting hole can facilitate the installation and fixation of the base 1, the front side of the mounting shell 9 is provided with a through hole matched with the air cylinder 10, the through hole can facilitate the air cylinder 10 to drive the push plate 11 to move, the bottom of the inner cavity of the equipment box 12 is fixedly connected with a slide rail, the inner wall of the slide rail is slidably connected with a sliding block, the top of the sliding block is fixedly connected with the telescopic rod 15, the slide rail and the sliding block can limit the telescopic rod 15, preventing it from rotating during movement, the top of the base 1 is provided with an adjusting opening, the adjusting opening can facilitate the ball nut 204 to adjust the use position of the mounting frame 3, the surface of the rotating sleeve 4 is provided with an annular groove matched with the mounting frame 3, the annular groove can facilitate the rotating sleeve 4 to rotate, the inner wall of the telescopic rod 15 is provided with a screw thread matched with the screw rod 14, the front side of the equipment box 12 is provided with a movable opening matched with the telescopic rod 15, the movable opening can facilitate the telescopic rod 15 to adjust the mounting shell 9 forward and backward.
[0028] Working principle: the rotating sleeve 4 is sleeved on the surface of the strong magnetic roller, then the control motor 202 is started, the control motor 202 controls the ball nut 204 and the mounting frame 3 to move in cooperation with the lead screw 203, the mounting shell 9 is adjusted to the specified position, then the servo motor 6 is turned on, the servo motor 6 controls the gear ring 5 and the rotating sleeve 4 to rotate in cooperation with the gear 7, the rotating sleeve 4 rotates to rotate the mounting shell 9 to the installation position facing the neodymium iron boron magnet, the first electric cylinder 1603 and the second electric cylinder 1607 are turned on, the first electric cylinder 1603 drives the friction plate 1605 to contact the rear side of the strong magnetic roller in cooperation with the connecting frame 1604, at the same time, the second electric cylinder 1607 controls the gear plate 1608 to mesh with the gear ring 5, preventing the rotating sleeve 4 from shaking and affecting the directional arrangement of the neodymium iron boron magnet, the neodymium iron boron magnet is placed in the inner cavity of the mounting shell 9, and the drive motor 13 is turned on, the drive motor 13 drives the telescopic rod 15 and the mounting shell 9 to move in cooperation with the screw rod 14, the mounting shell 9 moves to the front side of the installation position of the neodymium iron boron magnet, then the air cylinder 10 is turned on, the air cylinder 10 drives the neodymium iron boron magnet to move in cooperation with the push plate 11, the neodymium iron boron magnet is directly pushed to the installation position, then the above steps are repeated to arrange multiple neodymium iron boron magnets uniformly on the surface of the strong magnetic roller, completing the directional arrangement, the arrangement process does not need manual operation of the worker, the whole directional arrangement process of the neodymium iron boron magnet is fast and convenient, saving time and effort.
[0029] Although the embodiments of the present application have been described in detail with reference to the accompanying drawings, those skilled in the art can make changes, modifications, replacements and deformations to the embodiments without departing from the principles and spirits of the present application, the appended claims and their equivalents limit the scope of the present application.
Claims
1. A device for aligning neodymium-iron-boron magnets, comprising a base (1), characterized in that: The bottom of the base (1) is fixedly connected with an adjusting mechanism (2), the top of the adjusting mechanism (2) penetrates through the base (1) and is fixedly connected with a mounting frame (3), the inner cavity of the mounting frame (3) is slidably connected with a rotating sleeve (4), the left side of the surface of the rotating sleeve (4) is sleeved with a gear ring (5), the bottom of the inner cavity of the mounting frame (3) is fixedly connected with a servo motor (6), the left side of the output end of the servo motor (6) is fixedly connected with a gear (7), the top of the gear (7) is engaged with the gear ring (5), the right side of the front side of the rotating sleeve (4) is communicated with a positioning shell (8), the inner cavity of the positioning shell (8) is provided with a mounting shell (9), the front side of the mounting shell (9) is fixedly connected with an air cylinder (10), the rear side of the output end of the air cylinder (10) penetrates through the mounting shell (9) and is fixedly connected with a push plate (11), the bottom of the positioning shell (8) is fixedly connected with an equipment box (12), the rear side of the inner cavity of the equipment box (12) is fixedly connected with a drive motor (13), the front side of the output end of the drive motor (13) is fixedly connected with a screw rod (14), the surface of the screw rod (14) is threadedly connected with a telescopic rod (15), the front side of the telescopic rod (15) penetrates through the equipment box (12) and is fixedly connected with the mounting shell (9), the rear side of the rotating sleeve (4) is fixedly connected with a locking assembly (16).
2. A neodymium-iron-boron magnet alignment device according to claim 1, wherein: The locking assembly (16) comprises a fixed shell (1601), the two sides of the inner cavity of the fixed shell (1601) are fixedly connected with a partition plate (1602), the rear side of the partition plate (1602) is fixedly connected with a first electric cylinder (1603), the front side of the output end of the first electric cylinder (1603) penetrates through the partition plate (1602) and is fixedly connected with a connecting frame (1604), the front side of the connecting frame (1604) is fixedly connected with a friction plate (1605), the rear side of the mounting frame (3) is fixedly connected with a locking frame (1606), the rear side of the locking frame (1606) is fixedly connected with a second electric cylinder (1607), the front side of the output end of the second electric cylinder (1607) penetrates through the locking frame (1606) and is fixedly connected with a toothed plate (1608).
3. The apparatus of claim 1, wherein: the first and second magnets are arranged in a V-shape; and the first and second magnets are arranged in a horizontal plane. The adjusting mechanism (2) comprises an adjusting shell (201), the right side of the adjusting shell (201) is fixedly connected with a control motor (202), the left side of the output end of the control motor (202) is fixedly connected with a lead screw (203), the surface of the lead screw (203) is threadedly connected with a ball nut (204), the top of the ball nut (204) penetrates through the base (1) and is fixedly connected with the mounting frame (3).
4. The apparatus for directional alignment of neodymium-iron-boron magnets of claim 1, wherein: The front side and the rear side of the top of the base (1) are fixedly connected with sliding rods, the surface of the sliding rod is slidably connected with a sliding sleeve, and the bottom of the sliding sleeve is fixedly connected with the mounting frame (3).
5. The apparatus for directional alignment of neodymium-iron-boron magnets of claim 1, wherein: The front side and the rear side of the bottom of the base (1) are provided with mounting holes, and the front side of the mounting shell (9) is provided with a through hole matched with the air cylinder (10).
6. The apparatus of claim 1, wherein: The bottom of the inner cavity of the equipment box (12) is fixedly connected with a sliding rail, the inner wall of the sliding rail is slidably connected with a sliding block, and the top of the sliding block is fixedly connected with the telescopic rod (15).
7. The apparatus of claim 1, wherein: The top of the base (1) is provided with an adjusting opening, and the surface of the rotating sleeve (4) is provided with an annular groove matched with the mounting rack (3).
8. The apparatus of claim 1, wherein: The inner wall of the telescopic rod (15) is provided with a screw thread matched with the screw rod (14), and the front side of the equipment box (12) is provided with a movable opening matched with the telescopic rod (15).