Device applied to automatic rubber plug pulling equipment for realizing real-time displacement monitoring

Abstract

The utility model relates to a real-time displacement monitoring device applied to automatic rubber plug pulling equipment, which comprises the automatic rubber plug pulling equipment and a mounting platform, the automatic rubber plug pulling equipment is fixedly arranged above the mounting platform through welding, and the mounting platform is connected with the ground in a pre-embedded manner; the automatic rubber plug pulling device comprises an executing mechanism, a pull rope sensor mechanism, a power mechanism, an in-place detection sensor mechanism and a laser displacement sensor mechanism, the pull rope sensor mechanism is fixed to the executing mechanism, the power mechanism is fixed to the executing mechanism, the laser displacement sensor mechanism is fixed to the executing mechanism, and the power mechanism drives the executing mechanism to move. By adopting the device for realizing real-time displacement monitoring applied to the automatic rubber plug pulling equipment, the distance between the executing mechanism and the detected pipe die in the moving process is monitored and calculated in real time, and the real-time monitoring result is fed back to the variable frequency motor, so that the success rate of the automatic rubber plug pulling equipment is improved, and the working efficiency is improved. And the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the concrete pipe pile manufacturing field especially, automatic plug -pulling equipment field, specifically refers to a kind of device for real-time monitoring displacement applied to automatic plug -pulling equipment. BACKGROUND

[0002] The detection method of the moving distance of the actuator of the automatic plug -pulling equipment in the prior art is to determine the moving distance of the actuator by relying on a displacement sensor or a proximity sensor or a moving fixed distance mode. The above mode is fixed on the actuator, and the detection range is narrow, which is not conducive to adjusting the detection range, and there is a risk of losing the detection target during movement, which reduces the stability and success rate of the automatic plug -pulling equipment and affects the work efficiency. UTILITY MODEL CONTENT

[0003] The utility model aims at overcoming the shortcomings of the prior art, and provides a device for real-time monitoring displacement applied to automatic plug -pulling equipment, which has good stability, high success rate and wide application range.

[0004] In order to achieve the above-mentioned purpose, the device for real-time monitoring displacement applied to automatic plug -pulling equipment of the utility model is as follows:

[0005] The device for real-time monitoring displacement applied to automatic plug -pulling equipment mainly comprises an automatic plug -pulling equipment and a mounting platform. The automatic plug -pulling equipment is placed above the mounting platform by welding fixation. The mounting platform is connected to the ground in a pre-buried manner. The automatic plug -pulling equipment comprises an actuator, a pull rope sensor mechanism, a power mechanism, a position detection sensor mechanism and a laser displacement sensor mechanism. The pull rope sensor mechanism is fixed on the actuator. The power mechanism is fixed on the actuator. The laser displacement sensor mechanism is fixed on the actuator. The power mechanism drives the actuator to move.

[0006] Preferably, the actuator comprises a telescopic clamping arm, a moving connecting seat, a channel steel wheel set, a channel steel track, a first base and a second base. The first base and the second base are fixedly connected to the mounting platform. Two channel steel tracks are fixedly connected to the first base and the second base. The channel steel wheel set is placed between the two channel steel tracks and moves in the two channel steel tracks. The moving connecting seat is connected to the channel steel wheel set. The telescopic clamping arm is connected to the moving connecting seat.

[0007] Preferably, the pull rope sensor mechanism comprises a pull rope sensor, a mounting bracket and a pull rope plate, the pull rope sensor is connected to the mounting bracket, the mounting bracket is fixed to the first base, and the pull rope plate is connected to the pull rope end of the pull rope sensor and connected to the moving connecting seat.

[0008] Preferably, the laser displacement sensor mechanism comprises an angle adjusting plate, a height adjusting plate, a fixed bracket and a laser displacement sensor, the laser displacement sensor is connected to the angle adjusting plate, the angle adjusting plate is connected to the height adjusting plate, the height adjusting plate is connected to the fixed bracket, and the fixed bracket is fixed to the second base close to the side of the detected pipe module.

[0009] Preferably, the power mechanism comprises a variable frequency motor, a motor fixed seat, a driving sprocket, a chain, a fixed bracket and a driven sprocket, the variable frequency motor is connected to the motor fixed seat and fixed to the first base, the output shaft of the variable frequency motor is connected to the driving sprocket, the driven sprocket is connected to the fixed bracket and fixed to the second base, and the chain is connected to the moving connecting seat and passes through the driving sprocket and the driven sprocket.

[0010] Preferably, the in-place detection sensor mechanism comprises four proximity switch sensors, which are respectively installed on the first base and the second base of the executing mechanism.

[0011] The device for realizing real-time displacement monitoring applied to the automatic rubber plug pulling equipment has the advantages that the distance between the executing mechanism and the detected pipe module during the moving process of the executing mechanism is monitored and calculated in real time, the real-time monitoring result is fed back to the variable frequency motor, the purpose of controlling the moving distance of the executing mechanism is realized, the effect of stably detecting and controlling the moving distance of the executing mechanism of the automatic rubber plug pulling equipment is achieved, the success rate of the automatic rubber plug pulling equipment is improved, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is an installation structure schematic view of the device for realizing real-time displacement monitoring applied to the automatic rubber plug pulling equipment.

[0013] Figure 2 It is a structure schematic view of the automatic rubber plug pulling equipment of the device for realizing real-time displacement monitoring applied to the automatic rubber plug pulling equipment.

[0014] Figure 3 It is a structure schematic view of the executing mechanism of the device for realizing real-time displacement monitoring applied to the automatic rubber plug pulling equipment.

[0015] Figure 4 It is a structure schematic view of the pull rope sensor mechanism of the device for realizing real-time displacement monitoring applied to the automatic rubber plug pulling equipment.

[0016] Figure 5 The laser displacement sensor mechanism of the device for real-time monitoring displacement applied to the automatic rubber plug pulling equipment.

[0017] Figure 6 The structure diagram of the power mechanism of the device for real-time monitoring displacement applied to the automatic rubber plug pulling equipment.

[0018] Figure 7 The structure diagram of the actuating mechanism of the device for real-time monitoring displacement applied to the automatic rubber plug pulling equipment.

[0019] Reference signs:

[0020] 10 automatic rubber plug pulling equipment

[0021] 20 installation platform

[0022] 30 pipe mode to be detected

[0023] 101 actuating mechanism

[0024] 102 pull rope sensor mechanism

[0025] 103 power mechanism

[0026] 104 in-place detection mechanism

[0027] 105 laser displacement sensor mechanism

[0028] 1011 telescopic clamping arm

[0029] 1012 movable connecting seat

[0030] 1013 channel steel wheel set

[0031] 1014 channel steel track

[0032] 1015 first base

[0033] 1016 second base

[0034] 1021 pull rope sensor

[0035] 1022 installation support

[0036] 1023 pull line plate

[0037] 1054 laser displacement sensor

[0038] 1051 angle adjusting plate

[0039] 1052 height adjusting plate

[0040] 1053 fixing support

[0041] 1031 variable frequency motor

[0042] 1032 motor fixing base

[0043] 1033 driving sprocket

[0044] 1034 chain

[0045] 1035 fixing support

[0046] 1036 passive sprocket DETAILED DESCRIPTION

[0047] In order to enable the technical content of the utility model to be described more clearly, further description will be made in combination with specific embodiments.

[0048] The device for realizing real-time monitoring of displacement applied to the automatic rubber plug pulling equipment comprises an automatic rubber plug pulling equipment 10 and a mounting platform 20, the automatic rubber plug pulling equipment 10 is placed above the mounting platform 20 through welding fixation, and the mounting platform 20 is connected with the ground in a pre-buried manner; the automatic rubber plug pulling equipment 10 comprises an executing mechanism 101, a pull rope sensor mechanism 102, a power mechanism 103, a to-position detection sensor mechanism 104 and a laser displacement sensor mechanism 105, the pull rope sensor mechanism 102 is fixed on the executing mechanism 101, the power mechanism 103 is fixed on the executing mechanism 101, the laser displacement sensor mechanism 105 is fixed on the executing mechanism 101, and the power mechanism 103 drives the executing mechanism 101 to move.

[0049] As a preferred embodiment of the utility model, the executing mechanism 101 comprises a telescopic clamping arm 1011, a moving connecting seat 1012, a channel steel wheel set 1013, a channel steel track 1014, a first base 1015 and a second base 1016, the first base 1015 and the second base 1016 are fixedly connected on the mounting platform 20, two channel steel tracks 1014 are fixedly connected on the first base 1015 and the second base 1016, the channel steel wheel set 1013 is placed between the two channel steel tracks 1014 and moves in the two channel steel tracks 1014, the moving connecting seat 1012 is connected with the channel steel wheel set 1013, and the telescopic clamping arm 1011 is connected on the moving connecting seat 1012.

[0050] As the preferred embodiment of the utility model, the pull rope sensor mechanism 102 includes a pull rope sensor 1021, a mounting bracket 1022 and a pull wire plate 1023, the pull rope sensor 101 is connected on the mounting bracket 1022, the mounting bracket 1022 is fixed on the first base 1015, the pull wire plate 1023 is connected with the pull rope end of the pull rope sensor 1021 and is connected with the mobile connecting seat 1012.

[0051] As the preferred embodiment of the utility model, the laser displacement sensor mechanism 105 includes an angle adjustment plate 1051, a height adjustment plate 1052, a fixed support 1053 and a laser displacement sensor 1054, the laser displacement sensor 1054 is connected with the angle adjustment plate 1051, the angle adjustment plate 1051 is connected with the height adjustment plate 1052, the height adjustment plate 1052 is connected with the fixed support 1053, and the fixed support 1053 is fixed on the second base 1016 close to the side of the detected pipe module.

[0052] As the preferred embodiment of the utility model, the power mechanism 103 includes a variable frequency motor 1031, a motor fixed seat 1032, a driving sprocket 1033, a chain 1034, a fixed support 1035 and a driven sprocket 1036, the variable frequency motor 1031 is connected with the motor fixed seat 1032 and is fixed on the first base 1015, the output shaft of the variable frequency motor 1031 is connected with the driving sprocket 1033, the driven sprocket 1036 is connected with the fixed support 1035 and is fixed on the second base 1016, and the chain 1034 is connected with the mobile connecting seat 1012 and passes through the driving sprocket 1033 and the driven sprocket 1036.

[0053] As the preferred embodiment of the utility model, the in-place detection sensor mechanism 104 includes four proximity switch sensors, which are respectively installed on the first base 1015 and the second base 1016 of the actuating mechanism 101.

[0054] In the specific embodiment of the utility model, the real-time displacement monitoring device provided mainly detects the distance between the actuating mechanism and the detected pipe module during the movement of the actuating mechanism, can solve the problems of narrow detection range, difficulty in adjusting the detection range and loss of detection target, and can improve the success rate and operation efficiency of the automatic rubber plug pulling equipment.

[0055] As shown in the figure, Figure 1 The automatic rubber plug pulling equipment 10 is placed above the installation platform 20 and is often connected by a welding fixing mode. The installation platform 20 is connected with the ground by a pre-buried mode. In the figure, a represents the real-time monitoring distance range.

[0056] As shown in the figure, Figure 2As shown, the automatic plug pulling device 10 mainly consists of an actuator 101, a pull rope sensor mechanism 102, a power mechanism 103, a position detection sensor mechanism 104 and a laser displacement sensor mechanism 105. The pull rope sensor mechanism 102, the position detection sensor mechanism 104 and the laser displacement sensor mechanism 105 are not connected to the power mechanism 103.

[0057] Working principle: After the detected pipe module is placed in the detection position, the laser displacement sensor mechanism 105 detects the pipe module placement distance. After the automatic plug pulling device control system reads the data, the result is fed back to the power mechanism 103 and the pull rope sensor mechanism 102 through calculation. The power mechanism 103 starts to drive the actuator 101 to move forward. The pull rope sensor mechanism 102 detects the moving distance of the actuator 101 in real time. When the actuator 101 moves to the set distance, the pull rope sensor mechanism 102 feeds back the result to the power mechanism 103. After receiving the data, the power mechanism 103 starts to slow down. The position detection sensor mechanism 104 detects the limit position and the origin position. When the actuator 101 is detected to be in place, the movement stops.

[0058] As shown in Figure 3 and Figure 7 , the actuator 101: the telescopic clamping arm 1011 is connected with the moving connection seat 1012, the moving connection seat 1012 is connected with the channel steel wheel set 1013 (2 sets in total), the channel steel wheel set 1013 moves in the channel steel track 1014 (2 in total), the channel steel track 1014 is fixedly connected with the first base 1015 and the second base 1016, and the first base 1015 and the second base 1016 are fixedly connected with the installation platform 20.

[0059] As shown in Figure 4 , the pull rope sensor mechanism 102: the pull rope sensor 1021 is connected with the installation support 1022 and fixed on the first base 1015, the pull line plate 1023 is connected with the pull rope end of the pull rope sensor 1021 and the moving connection seat 1012, and the pull line plate 1023 can realize real-time detection of the moving distance of the actuator 101.

[0060] As shown in Figure 5 , the laser displacement sensor mechanism 105: the laser displacement sensor 1054 is connected with the angle adjustment plate 1051 to realize angle adjustment, the angle adjustment plate 1051 is connected with the height adjustment plate 1052, the height adjustment plate 1052 is connected with the fixed support 1053 to realize height adjustment, the fixed support 1053 is fixed on the second base 1016 close to the detected pipe module, and the installation angle or height of the laser displacement sensor 1054 can be adjusted to realize the adjustment of the detection position of the detected pipe module and increase the detection range.

[0061] As shown in Figure 6As shown, the power mechanism 103: the variable frequency motor 1031 is fixed on the first base 1015 through the motor fixed seat 1032, the output shaft of the variable frequency motor 1031 is connected with the driving sprocket 1033, the driven sprocket 1036 is fixed on the second base 1016 through the fixed support 1035, and the chain 1034 is connected with the moving connection seat 1012 and then passes through the driving sprocket 1033 and the driven sprocket 1036.

[0062] The in-position detection sensor mechanism 104 is mainly composed of four proximity switch sensors, which are installed on the side of the equipment and detect whether the executing mechanism 101 advances and retreats to the set position.

[0063] The laser displacement sensor, the pull rope sensor and the variable frequency motor are based on the control cost consideration, and the scheme is not limited to cooperation between the laser displacement sensor, the pull rope sensor and the variable frequency motor, and other displacement sensors and servo motors or other controllable stroke executing devices can be used to achieve the above technical purposes.

[0064] The specific implementation scheme of the embodiment can refer to the related description in the above embodiment, which will not be repeated here.

[0065] It can be understood that the same or similar parts in the above embodiments can be mutually referred to, and the contents not described in detail in some embodiments can refer to the same or similar contents in other embodiments.

[0066] It should be noted that, in the description of the present application, the terms "first", "second", etc. are only used for the purpose of description, and cannot be understood as indicating or implying relative importance. In addition, in the description of the present application, unless otherwise specified, "a plurality of" means at least two.

[0067] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the description of the present application, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0068] The device for realizing real-time monitoring of displacement applied to the automatic rubber plug pulling equipment has the advantages that the distance between the executing mechanism and the detected pipe mode during the moving process is monitored and calculated in real time, the real-time monitoring result is fed back to the variable frequency motor, the purpose of controlling the moving distance of the executing mechanism is realized, the effect of stably detecting and controlling the moving distance of the executing mechanism of the automatic rubber plug pulling equipment is achieved, the success rate of the automatic rubber plug pulling equipment is improved, and the effect of improving the production efficiency is achieved.

[0069] In this specification, the utility model has been described with reference to its particular embodiments. But, it is obvious that various modifications and changes can be made without departing from the spirit and scope of the utility model. Therefore, the specification and drawings should be considered as illustrative rather than restrictive.

Claims

1. A device for real-time displacement monitoring applied to automatic plug-pulling equipment, characterized in that, The device includes an automatic plug pulling device and a mounting platform, the automatic plug pulling device is fixedly placed above the mounting platform by welding, and the mounting platform is connected with the ground in a pre-buried manner; the automatic plug pulling device includes an execution mechanism, a pull rope sensor mechanism, a power mechanism, a position detection sensor mechanism and a laser displacement sensor mechanism, the pull rope sensor mechanism is fixed on the execution mechanism, the power mechanism is fixed on the execution mechanism, and the laser displacement sensor mechanism is fixed on the execution mechanism, and the power mechanism drives the execution mechanism to move.

2. The device for real-time monitoring displacement applied to automatic plug-pulling equipment according to claim 1, characterized in that, The execution mechanism includes a telescopic clamping arm, a moving connecting seat, a channel steel wheel set, a channel steel track, a first base and a second base, the first base and the second base are fixedly connected to the mounting platform, two channel steel tracks are fixedly connected to the first base and the second base, the channel steel wheel set is placed between the two channel steel tracks and moves in the two channel steel tracks, the moving connecting seat is connected with the channel steel wheel set, and the telescopic clamping arm is connected to the moving connecting seat.

3. The device for real-time monitoring displacement applied to automatic plug-pulling equipment according to claim 1, characterized in that, The pull rope sensor mechanism includes a pull rope sensor, a mounting bracket and a pull wire plate, the pull rope sensor is connected to the mounting bracket, the mounting bracket is fixed on the first base, the pull wire plate is connected with the pull rope end of the pull rope sensor and is connected with the moving connecting seat.

4. The device for real-time monitoring displacement applied to automatic plug-pulling equipment according to claim 1, wherein, The laser displacement sensor mechanism includes an angle adjusting plate, a height adjusting plate, a fixed bracket and a laser displacement sensor, the laser displacement sensor is connected with the angle adjusting plate, the angle adjusting plate is connected with the height adjusting plate, the height adjusting plate is connected with the fixed bracket, and the fixed bracket is fixed on the second base close to the side of the detected pipe module.

5. The device for real-time monitoring displacement applied to automatic plug-pulling equipment according to claim 1, wherein, The power mechanism includes a variable frequency motor, a motor fixed seat, a driving sprocket, a chain, a fixed bracket and a driven sprocket, the variable frequency motor is connected with the motor fixed seat and is fixed on the first base, the output shaft of the variable frequency motor is connected with the driving sprocket, the driven sprocket is connected with the fixed bracket and is fixed on the second base, and the chain is connected with the moving connecting seat and passes through the driving sprocket and the driven sprocket.

6. The device for real-time monitoring of displacement in automatic plug-pulling equipment according to claim 1, characterized in that, The position detection sensor mechanism includes four proximity switch sensors, which are respectively installed on the first base and the second base of the execution mechanism.

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