Automatic welding machine for automobile charging coil film covered wire

Abstract

The utility model discloses an automatic welding machine for an automobile charging coil film-covered wire, which comprises a rack assembly, a welding assembly, a welding assembly and a control assembly, wherein the bottom of the rack assembly is provided with an anti-skid bottom pad; the welding machine comprises a rack assembly, a table top positioning assembly, a machine head assembly, an aluminum profile outer cover assembly and a tool assembly, the table top positioning assembly, the machine head assembly and the aluminum profile outer cover assembly are respectively installed above the rack assembly and fixedly connected with the rack assembly, and the tool assembly is fixedly installed on the top of the table top positioning assembly. According to the automatic welding machine for the automobile charging coil membrane covered wire, the table board positioning assembly and the machine head assembly are arranged, so that the automatic welding machine can automatically position and weld, manual operation steps are simplified, the safety of manual operation is improved, and the welding precision and the working efficiency are improved; according to the product, multi-spatial-position positioning welding of the coil terminal is carried out through movement of the multi-axis servo motor, tedious manual work is omitted, and the requirement for accurate positioning is met.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding machine technical field, concretely is a kind of automobile charging coil film covered wire automatic welding machine. BACKGROUND

[0002] Charging coil is usually wound by enameled wire, and the insulating paint on the outer layer will hinder the solder from forming a good electrical connection with the internal metal wire directly. The welding process can remove the insulating paint, allowing the solder to make full contact with the metal wire, improving the conductivity and stability, and the welding can increase the overall structural strength of the coil.

[0003] Charging coil requires efficient energy transmission, so the insulation performance and heat resistance of the coil are crucial. Film covered wire has high insulation performance and high temperature resistance, which can ensure the stability and service life of the coil. The existing film covered wire welding machine is mostly operated manually, and manual welding requires multiple steps, including stripping the outer insulating film, stripping the outer insulating film, welding preparation and inspection and cleaning. The overall process is relatively complex, and direct manual welding of the charging coil has poor high-temperature safety and extremely low welding efficiency. SUMMARY

[0004] To overcome the shortcomings of the prior art, the utility model provides an automobile charging coil film covered wire automatic welding machine, which solves the problem of poor safety and extremely low efficiency of the existing film covered wire welding machine.

[0005] To achieve the above purpose, the utility model realizes the following technical scheme: an automobile charging coil film covered wire automatic welding machine, comprising:

[0006] A rack assembly is provided with an anti-slip bottom pad at the bottom.

[0007] A table positioning assembly, a machine head assembly, an aluminum profile cover assembly and a tooling assembly are installed above and fixedly connected to the rack assembly, and the tooling assembly is fixedly installed on the top of the table positioning assembly.

[0008] Preferably, the rack assembly includes a rack, an electric wire, a front door, a caster, a side surface and a welding controller.

[0009] Preferably, the table positioning assembly includes a workbench bottom plate, a fully enclosed module, a guide rail mounting pad strip, a Y-axis servo motor, an X-axis servo motor, a Z-axis lifting assembly, an R-axis hollow rotary platform, a Z-axis servo motor and an R-axis servo motor.

[0010] Preferably, the head assembly comprises a head mounting base plate, a head frame assembly, a head clamp assembly, a gas supply unit, a two position gas valve unit, a head front cover plate, a head housing assembly and a welding cylinder.

[0011] Preferably, the aluminum profile housing assembly comprises an aluminum profile housing, an alarm light, an operating box mounting plate, a cantilever operating box assembly, a smoke pipe joint and a safety grating.

[0012] Preferably, the tooling assembly comprises a terminal positioning assembly, a cylinder pressing assembly, a work mounting base plate and a baffle.

[0013] The utility model provides a kind of automobile charging coil film package wire automatic welding machine.Compared with prior art, it has the following beneficial effects:

[0014] 1、the automobile charging coil film package wire automatic welding machine, using the setting of mesa positioning assembly and head assembly, automatic welding machine can be automatically positioned welding, simplifies manual operation step, improves the security of manual operation, improves welding accuracy and work efficiency, and the product is more beautiful and consistent by the coil terminal multi-space position positioning welding of multi-shaft servo motor movement, saves the tedious work and accurate positioning requirement of manual work, so that product is more beautiful and consistent, ensure the production efficiency and quality of product.

[0015] 2、the automobile charging coil film package wire automatic welding machine, using the setting of aluminum profile housing assembly and tooling assembly, the toxic smoke generated during welding can be directly extracted from production equipment by smoke pipe joint, and alarm light is used to effectively warn production process, improve the security of production process, and relevant structure is extremely simple, convenient to maintain. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic view of the utility model;

[0017] Figure 2 It is a three-dimensional schematic view of the utility model mounting aluminum profile housing assembly;

[0018] Figure 3 It is a three-dimensional schematic view of the utility model rack assembly structure;

[0019] Figure 4 It is a three-dimensional schematic view of the utility model mesa positioning assembly;

[0020] Figure 5 It is a three-dimensional schematic view of the utility model head assembly;

[0021] Figure 6 It is a three-dimensional schematic view of the utility model aluminum profile housing assembly;

[0022] Figure 7It is a three-dimensional schematic view of the tool assembly of the utility model.

[0023] In the figure: 1, rack assembly; 11, rack; 12, wire; 13, front door; 14, caster; 15, side; 16, welding controller; 2, table positioning assembly; 21, workbench bottom plate; 22, fully-enclosed module; 23, guide rail mounting pad strip; 24, Y-axis servo motor; 25, X-axis servo motor; 26, Z-axis jacking assembly; 27, R-axis hollow rotating platform; 28, Z-axis servo motor; 29, R-axis servo motor; 3, machine head assembly; 31, machine head mounting bottom plate; 32, machine head frame assembly; 33, clamping and welding machine head assembly; 34, air supply unit; 35, two-position air valve unit; 36, machine head front cover plate; 37, machine head cover assembly; 38, welding cylinder; 4, aluminum profile cover assembly; 41, aluminum profile cover; 42, alarm lamp; 43, operation box mounting plate; 44, cantilever operation box assembly; 45, smoke suction pipe joint; 46, safety grating; 5, tool assembly; 51, terminal positioning assembly; 52, cylinder pressing assembly; 53, work mounting bottom plate; 54, baffle. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] Please refer to Figures 1-7 The utility model provides two technical schemes:

[0026] Embodiment one, an automobile charging coil film-covered wire automatic welding machine, comprising:

[0027] Rack assembly 1, the bottom of rack assembly 1 is provided with an antiskid bottom pad;

[0028] Table positioning assembly 2, machine head assembly 3, aluminum profile cover assembly 4 and tool assembly 5, table positioning assembly 2, machine head assembly 3 and aluminum profile cover assembly 4 are respectively installed above rack assembly 1 and fixedly connected therewith, tool assembly 5 is fixedly installed at the top of table positioning assembly 2, by the arrangement of table positioning assembly 2 and machine head assembly 3, the automatic welding machine can be automatically positioned and welded, the manual operation steps are simplified, the safety of manual operation is improved, the welding accuracy and work efficiency are improved, the product is more beautiful and consistent by the coil terminal multi-space position positioning welding of the utility model through the movement of multi-axis servo motor, the tedious work and accurate positioning requirements of manual operation are saved, the product is more beautiful and consistent, and the production efficiency and quality of the product are ensured.

[0029] The main difference between the second embodiment and the first embodiment is that the automobile charging coil film wire automatic welding machine, the rack assembly 1 includes a rack 11, an electric wire 12, a front door 13, a caster 14, a side 15 and a welding controller 16, the table positioning assembly 2 includes a table bottom plate 21, a fully enclosed module 22, a guide rail mounting pad strip 23, a Y-axis servo motor 24, an X-axis servo motor 25, a Z-axis lifting assembly 26, an R-axis hollow rotary platform 27, a Z-axis servo motor 28 and an R-axis servo motor 29, the machine head assembly 3 includes a machine head mounting bottom plate 31, a machine head frame assembly 32, a clamp welding machine head assembly 33, an air supply unit 34, a two-position air valve unit 35, a machine head front cover plate 36, a machine head cover assembly 37 and a welding cylinder 38, the aluminum profile cover assembly 4 includes an aluminum profile cover 41, an alarm lamp 42, an operation box mounting plate 43, a cantilever operation box assembly 44, a smoke pipe joint 45 and a safety grating 46, the tooling assembly 5 includes a terminal positioning assembly 51, a cylinder pressing assembly 52, a work mounting bottom plate 53 and a baffle 54, by the setting of the aluminum profile cover assembly 4 and the tooling assembly 5, the toxic smoke generated during welding can be directly extracted from the production equipment through the smoke pipe joint 45, and the alarm lamp 42 is used to effectively warn the production process, which improves the safety of the production process, and the related structure is extremely simple and convenient to maintain.

[0030] Meanwhile, the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.

[0031] When working, the above-mentioned mechanism is combined, the Y-axis servo motor 24 and the fully enclosed module 22, the X-axis servo motor 25, the Z-axis servo motor 28 and the screw rod, the R-axis servo motor 29 and the R-axis hollow rotary platform 27 are used to control the four-axis up-down, front-back, left-right and rotation direction movement of the terminal positioning assembly 51, and the three-dimensional space accurate movement is realized to realize the welding of the coil terminal, after positioning, the welding cylinder 38 is used to apply pressure to the front-back electrode, the transformer and the welding controller 16 control the discharge to apply energy for welding, and the device is restored after the operation is completed.

[0032] It should be noted that, in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0033] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic welding machine for the film coating of automotive charging coils, characterized in that, include: A rack assembly (1), wherein the bottom of the rack assembly (1) is provided with an anti-slip pad; The table positioning assembly (2), the machine head assembly (3), the aluminum profile outer cover assembly (4) and the tooling assembly (5) are respectively installed on the top of the frame assembly (1) and fixedly connected thereto. The tooling assembly (5) is fixedly installed on the top of the table positioning assembly (2).

2. The automatic welding machine for automotive charging coil film wrapping according to claim 1, characterized in that: The rack assembly (1) includes a rack (11), wires (12), a front door (13), casters (14), a side (15), and a welding controller (16).

3. The automatic welding machine for automotive charging coil film wrapping according to claim 1, characterized in that: The table positioning component (2) includes a worktable base plate (21), a fully enclosed module (22), a guide rail mounting pad (23), a Y-axis servo motor (24), an X-axis servo motor (25), a Z-axis lifting component (26), an R-axis hollow rotary platform (27), a Z-axis servo motor (28), and an R-axis servo motor (29).

4. The automatic welding machine for automotive charging coil film wrapping according to claim 1, characterized in that: The head assembly (3) includes a head mounting base plate (31), a head frame assembly (32), a welding head assembly (33), an air source unit (34), a two-position air valve unit (35), a head front cover plate (36), a head outer cover assembly (37), and a welding cylinder (38).

5. An automatic welding machine for automotive charging coil film wrapping according to claim 1, characterized in that: The aluminum profile housing assembly (4) includes an aluminum profile housing (41), an alarm light (42), an operating box mounting plate (43), a cantilever operating box assembly (44), a smoke pipe connector (45), and a safety light curtain (46).

6. The automatic welding machine for automotive charging coil film wrapping according to claim 1, characterized in that: The tooling assembly (5) includes a terminal positioning assembly (51), a cylinder clamping assembly (52), a working mounting base plate (53), and a baffle (54).

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