Automatic ampoule bottle packaging machine

By employing an adjustable conveyor belt width, a tangent feeding star wheel structure, and a PLC control system, the adaptability and efficiency issues of ampoule packaging machines have been resolved, achieving efficient and reliable ampoule packaging.

CN223812757UActive Publication Date: 2026-01-20CHANGCHUN ZHUOYI BIOLOGICAL CO LTD
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Patent Information

Application Number
CN202520395933.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-01-20
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

Existing ampoule packaging machines have poor adaptability to different sizes and shapes, slow packaging speed, frequent feeding, low production efficiency, and require multiple machine stops for adjustment due to defective products.

Method used

The system employs an adjustable conveyor belt width, a tangential feeding star wheel structure, a soft rubber coating, and a PLC control system to achieve ampoule rotation and quality monitoring, reducing the risk of bottle jamming and breakage, and improving production efficiency.

Benefits of technology

It improves the adaptability and production efficiency of ampoule packaging machines, reduces the risk of bottle jamming and breakage, reduces downtime due to defective products, and lowers production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223812757U_ABST
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Abstract

The utility model provides an automatic packaging machine for ampoule bottles, which relates to the technical field of ampoule bottle packaging equipment and comprises a machine body, a conveying mesh belt, a conveying servo motor, a first discharging star wheel, a second discharging star wheel, a star wheel servo motor, a discharging electric eye, a PLC (programmable logic controller) control system and a guide bar. The conveying servo motor is fixedly connected with the machine body and connected with the conveying net belt in a hinged mode, the star wheel servo motor is fixedly connected to one side of the machine body, the first discharging star wheel and the second discharging star wheel are connected with the star wheel servo motor in a hinged mode, and the PLC control system controls the conveying servo motor and the star wheel servo motor in a unified mode. The bottle feeding device solves the problems that in the prior art, feeding is frequent, the bottle body size adaptability is poor, and the risks of bottle clamping and bottle breaking exist, the production efficiency is improved, and the problem that the production time is prolonged due to unqualified products is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ampoule packaging equipment technical field, specifically is a kind of ampoule automatic packaging machine. BACKGROUND

[0002] Ampoule is a kind of sealed small glass bottle, commonly used to store injection liquid and biological samples etc..It is usually made of glass tube, shape is mostly slender cylindrical, one end is open, the other end is closed.The open end is generally treated specially, it is convenient to open, and the closed end is sealed by fusion sealing etc.to ensure sealing.

[0003] The existing ampoule packaging machine has the following shortcomings:

[0004] 1. Part of the packaging machine can only adapt to specific specifications of ampoule, and the adaptability of ampoule of different sizes and shapes is poor.

[0005] 2. The packaging speed of part of ampoule packaging machine is relatively slow, the stock bin stores less material, the feeding frequency is frequent, and the feeding is not convenient, which can cause injection water to scatter, cause bottle jamming and frequent bottle breakage, reduce the packaging efficiency of the whole line, and increase the use cost of production materials.

[0006] 3. The output of part of unqualified products needs to be adjusted for several times during production process, which prolongs the production time and increases the risk of exceeding the production time limit.

[0007] In order to solve the above problems, an ampoule automatic packaging machine is urgently needed to solve the above problems. CONTENT OF THE UTILITY MODEL

[0008] The utility model discloses an ampoule automatic packaging machine, which solves the problems of poor size adaptability of the existing ampoule packaging machine, frequent feeding and long adjustment time.

[0009] To achieve the above purpose, the utility model discloses an ampoule automatic packaging machine, which comprises a machine body, a conveying mesh belt, a conveying servo motor, a first discharging star wheel, a second discharging star wheel, a star wheel servo motor, a discharging electric eye, a PLC control system and a guide fence.

[0010] Preferably, the star wheel servo motor is provided with a transmission group with the first and second unloading star wheels, the transmission group comprises a transmission rod one, a transmission rod two, a transmission shaft one, a transmission shaft two and a fixed shaft, the transmission rod one is fixedly connected with the star wheel servo motor, the transmission shaft one is arranged below the transmission rod one, the transmission shaft one is hingedly connected with the transmission shaft two, the transmission shaft two is fixedly connected with the transmission rod two, the fixed shaft is provided with two fixed shafts which are fixed to the upper part of the cabinet body and the inclined side of the cabinet body, the top of the transmission rod one is fixedly connected with the first unloading star wheel, the transmission rod two is fixedly connected with the second unloading star wheel, and the star wheel servo motor drives the first and second unloading star wheels to rotate synchronously.

[0011] Preferably, the wheel edge of the first unloading star wheel is a vertical structure, and the wheel edge of the second unloading star wheel is an inclined structure.

[0012] Preferably, the right side of the first unloading star wheel is provided with a guide rail, and the guide rail is tangent to the first unloading star wheel.

[0013] Preferably, the guide rail is provided with a unloading electric eye opposite to the guide rail, the unloading electric eye is fixed to the upper side of the conveying mesh belt and is tangent to the first unloading star wheel, and the unloading electric eye monitors the ampoule bottles in real time.

[0014] Preferably, one side of the conveying mesh belt is provided with a side frame, and the front end of the side frame is provided with an adjusting buckle for adjusting the width of the conveying mesh belt.

[0015] Preferably, the PLC control system has an analysis and storage function, and the PLC control system counts and screens the number of ampoule bottles and the filling condition of the ampoule bottles.

[0016] Beneficial effects

[0017] The utility model provides a kind of ampoule automatic packaging machine, compared with prior art has the following beneficial effects:

[0018] The utility model discloses a conveying mesh belt is arranged, and the width of conveying mesh belt is adjustable, which greatly increases the number of one-time feeding, avoids frequent feeding, and realizes the turnover of ampoule by setting the first and second unloading star wheels. The wheel edge of the first and second unloading star wheels is coated with soft rubber, which reduces the risk of bottle jamming and broken bottles and improves production efficiency.

[0019] The utility model discloses a unloading electric eye for quality monitoring of ampoule, and records unqualified products by PLC control system, reduces the downtime caused by unqualified products, and shortens the production cycle. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to make the technical problems to be solved by the utility model, technical solutions and beneficial effects clearer, in combination with the embodiments and drawings, the utility model will be further described in detail, and it should be understood that the specific embodiments described herein are only used to explain the utility model and not used to limit the utility model, and the technical solutions of the utility model will be described in detail below in combination with the embodiments and drawings, but the protection scope is not limited by this.

[0021] Figure 1 It is the top view of the utility model;

[0022] Figure 2 It is the side view of the utility model;

[0023] Figure 3 It is the partial sectional view of the utility model;

[0024] Figure 4 It is the sectional schematic view of A part of the utility model;

[0025] In the drawing:

[0026] 1, machine body;

[0027] 2, conveying mesh belt, 201, side frame, 202, adjusting buckle;

[0028] 3, conveying servo motor;

[0029] 4, transmission group, 401, transmission rod one, 402, transmission rod two, 403, transmission winding shaft one, 404, transmission winding shaft two, 405, fixed shaft;

[0030] 5, blanking star wheel one; 6, blanking star wheel two; 7, star wheel servo motor; 8, blanking electric eye; 9, PLC control system; 10, guide rail. DETAILED DESCRIPTION

[0031] In order to make the technical problems to be solved by the utility model, technical solutions and beneficial effects clearer, in combination with the embodiments and drawings, the utility model will be further described in detail, and it should be understood that the specific embodiments described herein are only used to explain the utility model and not used to limit the utility model, and the technical solutions of the utility model will be described in detail below in combination with the embodiments and drawings, but the protection scope is not limited by this.

[0032] Please refer to Figures 1-4The utility model provides a technical scheme: an ampoule automatic packaging machine, including machine body 1, conveying mesh belt 2, conveying servo motor 3, blanking star wheel no. 1 5, blanking star wheel no. 2 6, star wheel servo motor 7, blanking electric eye 8, PLC control system 9 and guide fence 10, machine body 1 right side fixed connection conveying mesh belt 2, conveying servo motor 3 is fixedly connected with machine body 1 and conveying servo motor 3 is hinged with conveying mesh belt 2, star wheel servo motor 7 is fixedly connected on one side of machine body 1, blanking star wheel no. 1 5 and blanking star wheel no. 2 6 are hinged with star wheel servo motor 7, and the unified control of conveying servo motor 3 and star wheel servo motor 7 is carried out to PLC control system 9.

[0033] In some embodiments, star wheel servo motor 7 and blanking star wheel no. 1 5 and blanking star wheel no. 2 6 are provided with transmission group 4 below, transmission group 4 includes transmission rod no. 1 401, transmission rod no. 2 402, transmission shaft no. 1 403, transmission shaft no. 2 404 and fixed shaft 405, transmission rod no. 1 401 is fixedly connected with star wheel servo motor 7, transmission shaft no. 1 403 is arranged below transmission rod no. 1 401, star wheel servo motor 7 drives transmission shaft no. 1 403 and transmission rod no. 1 401 to rotate, transmission shaft no. 1 403 is hinged with transmission shaft no. 2 404, transmission shaft no. 2 404 is fixedly connected with transmission rod no. 2 402, star wheel servo motor 7 drives transmission shaft no. 2 404 and transmission rod no. 2 402 to rotate, fixed shaft 405 has two and is fixed on the above of machine body 1 and the inclined side of machine body 1 respectively, transmission rod no. 1 401 top is fixedly connected with blanking star wheel no. 1 5, transmission rod no. 2 402 is fixedly connected with blanking star wheel no. 2 6, after adjusting the corresponding position of blanking star wheel no. 1 5 and blanking star wheel no. 2 6, fixed, star wheel servo motor 7 rotates and drives blanking star wheel no. 1 5 and blanking star wheel no. 2 6 to rotate synchronously.

[0034] In some embodiments, the edge of blanking star wheel no. 1 5 is vertical structure, and the edge of blanking star wheel no. 2 6 is inclined structure, blanking star wheel no. 1 5 and blanking star wheel no. 2 6 are tangent, and the axial clamping foot of blanking star wheel no. 1 5 and blanking star wheel no. 2 6 is 45 degrees, when blanking star wheel no. 1 5 receives the vertical ampoule bottle conveyed by conveying mesh belt 2, after transmission to blanking star wheel no. 2 6, the horizontal turning of ampoule bottle is realized.

[0035] In some embodiments, the right side of blanking star wheel no. 1 5 is provided with guide fence 10, one side of guide fence 10 is tangent to blanking star wheel no. 1 5, and guide fence 10 can effectively alleviate the incoming pressure of conveying mesh belt 2.

[0036] In some embodiments, blanking electric eye 8 is provided opposite to guide fence 10, blanking electric eye 8 is fixed above conveying mesh belt 2 and is tangent to blanking star wheel no. 1 5, blanking electric eye 8 monitors ampoule bottle in real time, and blanking electric eye 8 can detect and count the water filling condition in ampoule bottle.

[0037] In some embodiments, the conveying mesh belt is provided with a side frame 201, and the front end of the side frame 201 is provided with an adjusting buckle 202. By adjusting the adjusting buckle 202, the position of the side frame 201 is adjusted, so that the width of the conveying mesh belt is adjusted, and the feeding speed of the ampoule bottles is controlled.

[0038] In some embodiments, the PLC control system 9 has an analysis and storage function. The electric eye 8 is electrically connected with the PLC control system 9. The PLC control system 9 counts and screens the number of ampoule bottles and the filling state of the ampoule bottles, and informs the next link to remove the unqualified ampoule bottles.

[0039] In some embodiments, the outer wheel edge of the first and second unloading star wheels 5 and 6 is coated with soft rubber, which further enhances the grabbing force of the ampoule bottles, and the soft rubber structure can alleviate the generation of broken bottles.

[0040] The utility model adjusts the width of the conveying mesh belt 2 to control the feeding speed of the ampoule bottles, which can greatly improve the single feeding quantity, reduce the feeding frequency, and improve the production efficiency. Meanwhile, the first and second unloading star wheels 5 and 6 are used to cooperate with each other to realize the turning of the ampoule bottles, which reduces the risk of bottle jamming and broken bottles.

[0041] The above is a further detailed description of the utility model in combination with the preferred embodiments. For ordinary skilled persons in the technical field to which the utility model belongs, some simple deductions or substitutions can be made without departing from the utility model, which should be regarded as falling within the scope of patent protection determined by the submitted claims.

Claims

1. An ampoule automatic packing machine, with which an ampoule is used in combination, characterized in that, Including body, conveying mesh belt, conveying servo motor, blanking star wheel one, blanking star wheel two, star wheel servo motor, blanking electric eye, PLC control system and guide rail, the body right side fixed connection conveying mesh belt, the conveying servo motor and body fixed connection and conveying servo motor and conveying mesh belt hinge connection, star wheel servo motor fixed connection in body one side, blanking star wheel one and blanking star wheel two and star wheel servo motor hinge connection, the PLC control system carries out unified control to conveying servo motor and star wheel servo motor.

2. The automatic ampoule packaging machine according to claim 1, wherein The star wheel servo motor and blanking star wheel one and blanking star wheel two are provided with a transmission group, the transmission group includes transmission rod one, transmission rod two, transmission shaft one, transmission shaft two and fixed shaft, the transmission rod one is fixedly connected with the star wheel servo motor, the transmission shaft one is arranged below the transmission rod, the transmission shaft one is hingedly connected with the transmission shaft two, the transmission shaft two is fixedly connected with the transmission rod two, the fixed shaft has two and is fixed on the cabinet body upper side and the cabinet body inclined side, the transmission rod one top is fixedly connected with the blanking star wheel one, the transmission rod two is fixedly connected with the blanking star wheel two, the star wheel servo motor rotates and drives the blanking star wheel one and the blanking star wheel two to rotate synchronously.

3. The automatic ampoule packaging machine according to claim 2, wherein The lower edge of the blanking star wheel one is a vertical structure, the lower edge of the blanking star wheel two is an inclined structure, and the blanking star wheel one and the blanking star wheel two are tangent.

4. The automatic ampoule packaging machine according to claim 3, wherein The right side of the blanking star wheel one is provided with a guide rail, and one side of the guide rail is tangent to the blanking star wheel one.

5. The automatic ampoule packaging machine according to claim 4, wherein The guide rail is provided with a blanking electric eye opposite to it, the blanking electric eye is fixed above the conveying mesh belt and is tangent to the blanking star wheel one, and the blanking electric eye monitors ampoule bottles in real time.

6. The automatic ampoule packaging machine according to claim 5, wherein One side of the conveying mesh belt is provided with a side frame, and the front end of the side frame is provided with an adjusting buckle to adjust the width of the conveying mesh belt.

7. The automatic ampoule packaging machine according to claim 6, wherein The PLC control system has analysis and storage functions, and the PLC control system counts and screens the number of ampoule bottles and the filling condition of the ampoule bottles.