Hydrodynamic force driven sludge collecting device

The fluid-driven sludge collection device utilizes a hydrodynamic pump and a screw feeder to achieve efficient sludge collection and preliminary dewatering. Combined with the mixing blades and overflow design, it solves the problems of low efficiency, high energy consumption, and environmental pollution in traditional sludge treatment, achieving energy-saving and environmentally friendly sludge treatment.

CN223813781UActive Publication Date: 2026-01-20JIANGSU KEHENG WATER TREATMENT ENG CO LTD
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Patent Information

Application Number
CN202520435298.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-01-20
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

Traditional sludge collection and treatment methods are inefficient, energy-intensive, and costly to operate, and pose environmental pollution risks. They are particularly difficult to effectively treat when power supply is unstable or sludge has a high water content.

Method used

The sludge collection device is driven by hydrodynamics. It uses a water pump to drive a turbine through external water flow to create negative pressure to suck up sludge. It is combined with a screw feeder for preliminary dewatering. The stirring blades in the sludge storage tank prevent sedimentation, and the overflow design controls the liquid level.

Benefits of technology

It improves sludge collection efficiency, reduces energy consumption, lowers operating costs, ensures the stability and safety of sludge treatment, and avoids environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hydrodynamic force driven sludge collecting device, which relates to the technical field of sludge collection and comprises a hydrodynamic pump, the input end of the hydrodynamic pump is connected with a sludge collecting component, and the output end of the hydrodynamic pump is connected with the input end of a sludge conveying component. The output end of the sludge conveying assembly is connected with the sludge temporary storage box. The water power pump disclosed by the utility model can be driven by water flow to quickly suck sludge in a surrounding large-area area into the collecting device, so that the dependence on traditional electric power supply is reduced, and the water power pump has remarkable energy-saving and environment-friendly benefits. A stirring blade in the sludge temporary storage box is driven by a motor II to continuously stir, so that the sludge can be effectively prevented from precipitating and hardening. And the uniformity and fluidity of the sludge in the temporary storage process are ensured, so that the sludge is discharged from the sludge outlet more smoothly subsequently, and additional dredging and other operations caused by sludge hardening are avoided.
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Description

TECHNICAL FIELD

[0001] The utility model mainly relates to the sludge collection technical field, concretely relates to fluid power drive sludge collection device. BACKGROUND

[0002] In many fields such as sewage treatment, river dredging and industrial production, sludge treatment is always a key and challenging work. The traditional sludge collection and treatment method has many drawbacks, and innovative technology is needed to improve.

[0003] In the early stage, manual collection of sludge is a common means. Workers need to use simple tools to dig, shovel and operate in the sludge accumulation area. This method not only has very low efficiency, but also consumes a lot of manpower and time cost. Moreover, workers are exposed to harsh environments for a long time, which easily contacts harmful substances and seriously threatens their health. With the development of technology, mechanical collection equipment gradually appeared, but the early mechanical collection device mainly relies on electric drive, which has the problems of high energy consumption and high operation cost. In some remote areas or places with unstable power supply, the equipment cannot operate normally, which seriously limits its application range.

[0004] In the sludge conveying link, the traditional pipeline conveying method often causes pipeline blockage due to the high viscosity and particle characteristics of sludge, which needs frequent cleaning and maintenance, increasing the operation cost. Although some conveying equipment can realize sludge conveying, it lacks pretreatment function of sludge, and high water content of sludge brings great difficulty to subsequent treatment. For example, in sludge landfill, a large amount of water will occupy additional space, and may cause instability of landfill site foundation; in sludge incineration treatment, high water content means that more energy is needed to evaporate water, which reduces energy utilization efficiency.

[0005] For sludge temporary storage, the traditional temporary storage facility is usually a simple container, which lacks effective stirring and liquid level control mechanism. Sludge is easy to settle and harden during temporary storage, which affects subsequent use and treatment. Once the liquid level of the temporary storage container is too high, sludge overflow may occur, causing environmental pollution.

[0006] To solve the above series of problems, it is urgent to develop a device that is efficient, energy-saving, environmentally friendly and can realize integrated treatment of sludge collection, conveying and temporary storage. CONTENT OF THE UTILITY MODEL

[0007] 1. The technical problem to be solved by the utility model:

[0008] The utility model provides fluid power drive sludge collection device to solve the technical problems in the above background technology.

[0009] 2. Technical scheme:

[0010] In order to achieve the above object, the technical scheme of the utility model provides a fluid power driven sludge collecting device, including water power pump, the input of water power pump is connected with sludge collecting component, the output of water power pump is connected with the input of sludge conveying component, the output of sludge conveying component is connected with sludge temporary storage box, water power pump drives turbine through external water flow, forms negative pressure at sludge collecting component entrance, and sludge is sucked into sludge conveying component, and sludge conveying component pushes sludge to sludge temporary storage box.

[0011] Preferably, the sludge conveying component includes a support frame, a mounting frame is fixedly installed on the support frame, a spiral feeder is obliquely arranged in the mounting frame, a sludge inlet of the spiral feeder is connected with the water power pump, a sludge chute of the spiral feeder is connected with the sludge temporary storage box, and an input shaft of the spiral feeder is connected with the motor one.

[0012] Preferably, a water storage cavity is arranged on the support frame, the water storage cavity is arranged below the spiral feeder, a water outlet is arranged on the water storage cavity, and a filter hole is formed in a lower end of a shell of the spiral feeder.

[0013] Preferably, the sludge temporary storage box includes a box body, an overflow tank is arranged on one side of the box body, an overflow port is arranged between the box body and the overflow tank, and a sludge outlet is arranged at lower ends of the box body and the overflow tank.

[0014] Preferably, a cross beam is fixedly installed at an upper end of the box body, a rotating shaft is rotatably installed on the cross beam, the rotating shaft is connected with the motor two at an upper end, and a plurality of stirring blades are arranged on the rotating shaft.

[0015] 3. Beneficial effects:

[0016] Compared with the prior art, the technical scheme of the utility model has the following beneficial effects:

[0017] The water power pump under the driving of water flow can form a strong negative pressure at the inlet of the sludge collecting assembly, and the suction effect of the negative pressure can rapidly suck the sludge in a large area around into the collecting device. Compared with the traditional suction equipment driven by electricity, the sludge collecting range is wider, and the sludge collecting speed is faster, so that the sludge collecting efficiency is greatly improved, and a large amount of sludge can be collected in a short time, and the device is especially suitable for a scene where sludge is widely distributed and needs to be quickly cleaned. The water power pump is driven by external water flow, and the abundant water flow energy in nature is ingeniously converted into the power required for sludge collection, without additional consumption of a large amount of electric energy. The design concept greatly reduces the operation energy consumption of the device, and meets the current energy-saving and environment-friendly development trend. In some areas close to rivers, lakes and other water sources and with stable water flow, the device can operate stably and continuously, reduces the dependence on traditional power supply, reduces the risk of equipment failure caused by unstable power supply, and saves a large amount of electricity expenses for users, and has remarkable energy-saving and environment-friendly benefits.

[0018] The sludge conveying assembly is inclined and arranged in cooperation with the spiral blades in the sludge conveying assembly, so that the sludge can be stably conveyed upwards, and the sludge can be preliminarily dewatered in the conveying process. The cooperation of the filter hole and the water storage cavity can separate the water in the sludge in time, and reduce the difficulty and cost of subsequent sludge treatment. After the sludge is preliminarily dewatered, the volume of the sludge is reduced, so that the sludge is more convenient for subsequent temporary storage and transportation, and problems such as blockage of the conveying pipeline caused by high water content of the sludge are reduced, and the stability and reliability of the whole conveying process are improved.

[0019] The stirring blades in the sludge temporary storage box are continuously stirred under the driving of the motor two, so that the sludge is prevented from being deposited and hardened. The uniformity and fluidity of the sludge in the temporary storage process are ensured, so that the sludge is more smoothly discharged from the sludge outlet, and additional dredging operation is avoided due to the hardened sludge. The overflow design between the overflow tank and the box body ensures that the liquid level in the box body is always in a safe and controllable range, prevents liquid overflow and causes environmental pollution, and can preliminarily deposit and separate the liquid, reduces the burden of subsequent sewage treatment and the like, ensures the stability and safety of the sludge temporary storage process, and is beneficial to the continuous and stable operation of the whole sludge treatment process. BRIEF DESCRIPTION OF DRAWINGS

[0020] Fig. 1 It is a whole structure schematic view of the utility model;

[0021] Fig. 2 It is a sludge conveying assembly side mechanism schematic view of the utility model;

[0022] Fig. 3 It is a sludge conveying assembly internal structure schematic view of the utility model;

[0023] Fig. 4 Structure diagram of the spiral feeder of the utility model;

[0024] Fig. 5 Structure diagram of the external structure of the sludge temporary storage tank of the utility model;

[0025] Fig. 6 Structure diagram of the internal structure of the sludge temporary storage tank of the utility model.

[0026] Reference signs:

[0027] 1, water power pump; 2, sludge collection assembly; 3, sludge conveying assembly; 31, support frame; 32, mounting frame; 33, spiral feeder; 34, sludge inlet; 35, motor one; 36, water storage cavity; 37, water outlet; 38, filter hole; 39, sludge slide; 4, sludge temporary storage tank; 41, tank body; 42, overflow tank; 43, overflow port; 44, cross beam; 45, rotating shaft; 46, stirring blade; 47, sludge outlet; 487, motor two. DETAILED DESCRIPTION

[0028] In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings, wherein several embodiments of the utility model are given, however, the utility model can be realized in many different forms, and is not limited to the embodiments described herein, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0029] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0030] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0031] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix", "have" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connect, can be mechanical connection, also can be electrical connection, can be direct connection, also can indirectly connect through intermediate medium, can be two element inside communication. For ordinary skilled person in the art, can understand the concrete meaning of above-mentioned terms in the utility model according to specific circumstances.

[0032] It should be noted that the structures not introduced in the utility model are the same as the prior art or can be implemented using the prior art since they do not involve the design points and improvement direction of the utility model, and therefore will not be described here. Embodiment

[0033] Refer to the attached Figs. 1-6 , fluid power driven sludge collecting device, including water power pump 1, water power pump 1's input end is connected with sludge collecting assembly 2, water power pump 1's output end is connected with sludge conveying assembly 3's input end, sludge conveying assembly 3's output end is connected with sludge temporary storage box 4, water power pump 1 drives turbine through external water flow, forms negative pressure at sludge collecting assembly 2 entrance, sludge is sucked to sludge conveying assembly 3, sludge conveying assembly 3 pushes sludge to sludge temporary storage box 4.

[0034] Sludge conveying assembly 3 includes support frame 31, support frame 31 is fixedly installed with mounting bracket 32, mounting bracket 32 is inclinedly provided with screw feeder 33, sludge inlet 34 of screw feeder 33 is connected with water power pump 1, sludge chute 39 of screw feeder 33 is connected with sludge temporary storage box 4, input shaft of screw feeder 33 is connected with motor one 35.Support frame 31 is provided with water storage cavity 36, water storage cavity 36 is arranged below screw feeder 33, water storage cavity 36 is provided with water outlet 37, and the lower end of the shell of screw feeder 33 is provided with filter hole 38.

[0035] Sludge temporary storage box 4 includes box body 41, the side of box body 41 is provided with overflow tank 42, overflow port 43 is arranged between box body 41 and overflow tank 42, and sludge outlet 47 is arranged at the lower end of box body 41 and overflow tank 42.Box body 41 upper end is fixedly installed with crossbeam 44, crossbeam 44 is rotatably installed with rotating shaft 45, the upper end of rotating shaft 45 is connected with motor two 48, and a plurality of stirring blades 46 are arranged on rotating shaft 45.

[0036] Working principle:

[0037] The external water flow impacts the turbine of the water power pump 1 at a certain flow rate and flow volume. The turbine can efficiently convert the kinetic energy of the water flow into its own rotational mechanical energy. With the high-speed rotation of the turbine, the flow channel structure inside the water power pump 1 causes the internal pressure to rapidly decrease, thereby forming a significant negative pressure environment at the inlet connected to the sludge collection assembly 2. Under the action of this negative pressure, the surrounding liquid containing sludge is quickly sucked up and continuously enters the sludge collection assembly 2, realizing the preliminary transfer of sludge from the surrounding environment to the collection device.

[0038] The sludge-water mixture sucked up by the sludge collection assembly 2 directly enters the screw feeder 33. The screw feeder 33 is installed in the inclined mounting frame 32, and the inclination angle is accurately calculated to ensure that the sludge moves smoothly upward under the push of the screw and to optimize the spatial layout of the overall device. After the motor 35 is started, its output shaft is stably connected to the input shaft of the screw feeder 33 through a shaft coupling, efficiently converting electrical energy into mechanical energy to drive the high-speed rotation of the screw blade. With the rotation of the screw blade, the sludge is pushed along the spiral trajectory, overcoming the force of gravity and its own viscous resistance, and gradually transported upward. During the transportation process, the lower end of the screw feeder 33 shell is uniformly distributed with filter holes 38, and the filter holes 38 are precisely designed to allow only water and other liquids to pass through, while sludge particles are intercepted. The filtered water falls into the water storage cavity 36 under the action of gravity. The structure design of the water storage cavity 36 can ensure the smooth convergence of the water flow. When the water level in the water storage cavity 36 reaches a certain height, the water can be discharged through the pre-set water outlet 37 under the action of gravity or a small pressure difference, completing the preliminary dewatering process of the sludge. Finally, the sludge that has undergone preliminary dewatering passes through the sludge chute 39 of the screw feeder 33 and smoothly slides into the sludge temporary storage box 4 relying on gravity and the residual power of the screw push.

[0039] After the sludge enters the box 41, the motor 48 starts to work. The motor 48 drives the rotating shaft 45 to rotate at high speed through the belt drive or direct coupling connection and the like. The rotating shaft 45 is uniformly installed with a plurality of stirring blades 46, and the shape, size and installation angle of the stirring blades 46 are optimized and designed. When the rotating shaft 45 rotates, the stirring blades 46 rotate at high speed in the box, constantly stirring and stirring the sludge. This stirring process can effectively break the agglomeration structure of the sludge, prevent the sludge from being deposited and hardened due to gravity, and maintain the fluidity and uniformity of the sludge. With the continuous entry of the sludge and the liquid into the box 41, when the liquid level in the box rises to the height of the overflow port 43, since the overflow port 43 is connected with the overflow box 42, and the liquid level of the overflow box 42 is relatively low, under the pressure formed by the liquid level difference, the liquid flows into the overflow box 42 through the overflow port 43. The existence of the overflow box 42 can effectively prevent the liquid from overflowing due to the high liquid level in the box 41, and can further carry out subsequent treatment such as sedimentation and separation of the liquid. When the temporarily stored sludge needs to be treated, the sludge can be discharged for subsequent disposal through the sludge outlet 47 at the lower end of the box 41 and the overflow box 42 by using gravity or external pumping equipment.

[0040] The above-described embodiments only express certain embodiments of the present application, and the description is relatively specific and detailed, but it should not be understood as limiting the scope of the present application; It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application; Therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A hydrodynamically driven sludge collection device, characterized in that: The system includes a hydrodynamic pump (1), the input end of which is connected to a sludge collection assembly (2), the output end of which is connected to the input end of a sludge conveying assembly (3), and the output end of the sludge conveying assembly (3) is connected to a sludge storage tank (4). The hydrodynamic pump (1) drives a turbine through external water flow to create a negative pressure at the inlet of the sludge collection assembly (2), which draws the sludge into the sludge conveying assembly (3). The sludge conveying assembly (3) then pushes the sludge into the sludge storage tank (4).

2. The fluid dynamics driven sludge collection device according to claim 1, characterized in that: The sludge conveying assembly (3) includes a support frame (31), on which a mounting frame (32) is fixedly installed. A screw feeder (33) is inclinedly arranged inside the mounting frame (32). The sludge inlet (34) of the screw feeder (33) is connected to a water pump (1). The sludge chute (39) of the screw feeder (33) is connected to a sludge storage box (4). The input shaft of the screw feeder (33) is connected to a motor (35).

3. The fluid dynamics driven sludge collection device according to claim 2, characterized in that: The support frame (31) is provided with a water storage chamber (36), which is located below the screw feeder (33). The water storage chamber (36) is provided with a water outlet (37), and the lower end of the casing of the screw feeder (33) is provided with a filter hole (38).

4. The fluid dynamics driven sludge collection device according to claim 1, characterized in that: The sludge storage tank (4) includes a tank body (41), an overflow tank (42) is provided on one side of the tank body (41), an overflow port (43) is provided between the tank body (41) and the overflow tank (42), and a sludge outlet (47) is provided at the lower end of the tank body (41) and the overflow tank (42).

5. The fluid dynamics driven sludge collection device according to claim 4, characterized in that: A crossbeam (44) is fixedly installed on the upper end of the box (41), and a rotating shaft (45) is rotatably installed on the crossbeam (44). The upper end of the rotating shaft (45) is connected to the second motor (48), and a number of stirring blades (46) are provided on the rotating shaft (45).