Intelligent spraying integrated equipment for zipper head

Abstract

The utility model discloses intelligent zipper head spraying integrated equipment which comprises a welding supporting machine frame, a water storage tank is fixedly installed at the bottom end of the welding supporting machine frame, a filtering water tank is fixedly connected to the rear side of the water storage tank, and a waste filtering net plate is fixedly arranged between the water storage tank and the filtering water tank. A water outlet pipeline connecting piece is fixedly installed on one side of the water storage tank, and an environment-friendly water curtain cabinet front water curtain plate is fixedly installed on the front side of the water storage tank. According to the intelligent spraying system, the spraying quality and consistency of each zipper head can be ensured, personal errors are reduced through machine vision and an accurate control system, the product percent of pass is improved, the production efficiency is remarkably improved through the automatic spraying process, the spraying speed is high, the continuous operation capacity is high, the production period is greatly shortened, and the production cost is reduced. And the dependence on manual operation is reduced through intelligent spraying, and the labor cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to spraying equipment technical field, concretely is a zipper head intelligent spraying integrated equipment. BACKGROUND

[0002] The zipper head as the important component of zipper, its appearance and performance directly influence the overall quality of zipper. In order to promote the zipper head's aesthetic degree, wear resistance, corrosion resistance and service life, usually need to carry out surface coating treatment to zipper head, that is, spraying. Spraying can give zipper head rich color, gloss and better physical properties, thereby satisfying the use demand of different fields and occasions.

[0003] Zipper head spraying refers to the process of coating treatment on the surface of zipper head, and this treatment can improve the performance, appearance and service life of zipper head.

[0004] The existing spraying equipment for zipper head has the following defects:

[0005] I. Insufficient automation: the existing spraying equipment relies more on manual operation or semi-automatic process, which leads to low production efficiency and increases operation error and cost due to more manual intervention.

[0006] II. Poor environmental performance: the traditional spraying equipment lacks effective waste gas and wastewater treatment system, which leads to harmful gas and wastewater generated in the spraying process polluting the environment.

[0007] III. Inaccurate spraying quality control: the existing spraying equipment lacks high-precision spraying parameter adjustment and real-time monitoring function, which leads to unstable spraying effect and uneven product quality. INVENTION CONTENT

[0008] The utility model aims at providing a zipper head intelligent spraying integrated equipment to solve the problems raised in the above background technology.

[0009] In order to achieve the above object, the utility model provides the following technical scheme: a zip head intelligent spraying integrated equipment, including welding support frame, the bottom of welding support frame is fixedly installed with water storage pool, the rear side of water storage pool is fixedly connected with filter water pool, waste filter screen board is fixedly arranged between water storage pool filter water pool, and water outlet pipeline connecting piece is fixedly installed on one side of water storage pool, the front side of water storage pool is fixedly installed with environmental protection water screen cabinet front water curtain board, and water curtain water injection groove is fixedly installed with the just above of environmental protection water screen cabinet front water curtain board at the bottom of welding support frame, one end of water outlet pipeline connecting piece is fixedly connected with water curtain plate rear side vortex spray pipeline through the penetration to water storage pool, a plurality of large flow vortex nozzles are fixedly installed on water curtain plate rear side vortex spray pipeline, water curtain lower vortex plate is fixedly arranged at the bottom position of the rear side in water storage pool, the top of water curtain lower vortex plate is fixedly installed with paint mist cyclone vortex plate, the top of water storage pool is fixedly installed with cyclone tower body, the bottom and the top of cyclone tower body are fixedly installed with lower cyclone blade and upper cyclone blade respectively, the middle of one side of cyclone tower body is fixedly installed with spray pipeline;

[0010] The top of cyclone tower body is fixedly installed with spray tower body, both ends of the front side of welding support frame are fixedly provided with vertical rack, the top between two vertical racks is fixedly provided with top truss, the middle of the bottom of top truss is fixedly installed with six-axis spraying special mechanical hand, one side of one vertical rack is fixedly installed with robot intelligent control cabinet, the robot intelligent control cabinet is fixedly installed with robot teaching controller, and the just above of robot intelligent control cabinet is fixedly installed with intelligent control software integrated control cabinet on one side of vertical rack, high-precision metering gear delivery pump and cleaning agent pressure tank are fixedly installed at the rear end and the middle position of one side of another vertical rack respectively, the left and right sides of welding support frame are fixedly provided with zip head tool elevator mechanism, one side of zip head tool elevator mechanism is fixedly connected with rotary disc through servo motor, the top of rotary disc is fixedly installed with workpiece tool placing rack.

[0011] One side of six-axis spraying special mechanical hand is fixedly installed with coating circulation tank, cleaning agent tee bend valve, coating tee bend valve and coating valve body control unit are fixedly installed in coating circulation tank, the rear end of six-axis spraying special mechanical hand is fixedly installed with automatic electrostatic spray gun.

[0012] The top of welding support frame is fixedly installed with water curtain cabinet two-side water curtain water tank.

[0013] Both ends of the top of top truss are fixedly provided with top dustproof sealing plate, dustproof sealing plate is fixedly arranged on vertical rack.

[0014] The inside of the spray tower body is fixedly provided with waste gas and waste water fillings, and the rear side of the spray tower body is provided with a second visual observation window.

[0015] The vortex nozzle is fixedly installed on the spray pipeline, and a first visual observation window is fixedly installed on the rear side of the cyclone tower body.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] 1. High precision and consistency: The intelligent spraying system can ensure the spraying quality and consistency of each zipper head, reducing human error and improving product qualification rate through machine vision and precise control system.

[0018] 2. Production efficiency improvement: The automated spraying process significantly improves production efficiency, with fast spraying speed, strong continuous operation ability, and greatly shortened production cycle.

[0019] 3. Labor intensity and cost reduction: Intelligent spraying reduces dependence on manual operation, reduces labor cost, and also reduces labor intensity of workers.

[0020] 4. Energy saving and emission reduction: Integrated equipment usually adopts energy-saving drying technology, reduces energy consumption, and can reduce waste of paint and solvent through closed design and efficient spraying, and reduce environmental pollution.

[0021] 5. Flexibility and adaptability: Modular design enables the equipment to adapt to different production needs, quickly adjust spraying parameters to adapt to different models and specifications of zipper heads.

[0022] 6. High-quality coating: Intelligent spraying system can provide uniform and delicate coating, improve the durability and appearance quality of zipper heads, and enhance the market competitiveness of products.

[0023] 7. Intelligent monitoring and maintenance: Integrated equipment has self-diagnosis function, can monitor equipment status in real time, predict and report possible faults, and facilitate timely maintenance and maintenance.

[0024] 8. Easy operation: Through a friendly user interface, operators can easily set spraying parameters and monitor production process without complex professional skills.

[0025] 9. Safety: The design of the equipment considers the safety of operation, is equipped with an emergency stop button and a safety sensor, and ensures the safety of the operator.

[0026] 10. Easy to expand and upgrade: Intelligent spraying integrated equipment supports rapid expansion and upgrade, and enterprises can easily update equipment functions as technology develops and market demands change. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is the first three-dimensional schematic view of the utility model;

[0028] Figure 2 It is the second three-dimensional schematic view of the utility model;

[0029] Figure 3 It is the left view schematic view of the utility model;

[0030] Figure 4 It is the right view internal structure schematic view of the utility model;

[0031] Figure 5 It is the front view schematic view of the utility model;

[0032] Figure 6 It is the internal schematic view of the paint circulation tank of the utility model.

[0033] In the drawing: 1, welding support rack; 21, water storage tank; 22, filter water tank; 23, waste filter screen plate; 24, water outlet pipeline connecting piece; 31, environmental protection water curtain cabinet front water curtain plate; 32, water curtain water injection tank; 33, water curtain plate rear side vortex spray pipeline; 34, large flow vortex nozzle; 41, water curtain lower vortex plate; 42, paint mist cyclone vortex plate; 5, water curtain cabinet both sides water curtain water tank; 61, cyclone tower body; 62, lower layer cyclone blade; 63, upper layer cyclone blade; 64, spray pipeline; 65, first visual observation window; 71, spray tower body; 72, waste gas and waste water filler; 73, second visual observation window; 81, vertical rack; 82, top truss; 9, top dustproof sealing plate; 10, dustproof sealing plate; 11, six-axis spraying special mechanical hand; 12, robot intelligent control cabinet; 13, robot teaching controller;

[0034] 14, zipper head tool elevator mechanism; 151, rotary disc; 152, workpiece tool placing rack; 16, high-precision metering gear conveying pump; 171, cleaning agent pressure tank; 172, cleaning agent tee joint valve; 18, automatic electrostatic spray gun; 19, paint circulation tank; 191, paint tee joint valve; 192, paint valve body control unit; 20, intelligent control software integrated control cabinet. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0036] Please refer to Figures 1-6The utility model provides a technical scheme: a zipper head intelligent spraying integrated equipment, including welding support frame 1, can adjust the horizontal height of environmental protection water curtain cabinet and the position of environmental protection water curtain cabinet is conveniently moved, the bottom fixed mounting of welding support frame 1 has water storage 21, the rear side fixed connection of water storage 21 has filter water pool 22, and the fixed setting of water storage 21 filter water pool 22 between has waste filter screen plate 23, and the side fixed mounting of water storage 21 has water outlet pipeline connecting piece 24, and the front side fixed mounting of water storage 21 has environmental protection water curtain cabinet front water curtain board 31, and the bottom of welding support frame 1 corresponds the fixed mounting of water curtain board 31 of environmental protection water curtain cabinet front water curtain board 31 just above place has water curtain water injection groove 32, and one end of water outlet pipeline connecting piece 24 is fixedly connected with water curtain board rear side vortex spray pipeline 33 and is penetrated to water storage 21, and a plurality of high -flow vortex nozzles 34 are fixedly installed on water curtain board rear side vortex spray pipeline 33, and the fixed setting of water storage 21 rear side's bottom position has water curtain lower vortex plate 41, and the top fixed mounting of water curtain lower vortex plate 41 has paint mist cyclone vortex plate 42, and the top fixed mounting of water storage 21 has cyclone tower body 61, and the bottom and top of cyclone tower body 61 are fixedly installed with lower cyclone blade 62 and upper cyclone blade 63 respectively, and the middle fixed mounting of one side of cyclone tower body 61 has spray pipeline 64;

[0037] The top of cyclone tower body 61 is fixedly installed with spray tower body 71, and the both ends of the front side of welding support frame 1 are fixedly provided with vertical racks 81, the top between the two vertical racks 81 is fixedly provided with a top truss 82, the middle of the bottom of the top truss 82 is fixedly installed with a six-axis spraying special mechanical hand 11, which is loaded with a full explosion-proof servo motor and a driver, the movement diameter of the mechanical arm is 2000mm, and the precision is high. The speed is fast, and the operation is stable. One side of one of the vertical racks 81 is fixedly installed with a robot intelligent control cabinet 12, the robot intelligent control cabinet 12 is fixedly installed with a robot teaching controller 13, and the side of the vertical rack 81 corresponding to the top of the robot intelligent control cabinet 12 is fixedly installed with an intelligent control software integrated control cabinet 20. The rear end and the middle position of the other side of the vertical rack 81 are fixedly installed with a high-precision metering gear pump 16 and a cleaning agent pressure tank 171 respectively, the left and right sides of the welding support frame 1 are fixedly provided with zipper head tool elevators 14, which are driven by servo motors to make linear upward and downward movements, one side of the zipper head tool elevator 14 is fixedly connected with a rotating disc 151 through a servo motor, and the top of the rotating disc 151 is fixedly installed with a workpiece tool placing rack 152.

[0038] One side of the six-axis spraying special mechanical hand 11 is fixedly installed with a coating circulation tank 19, the coating circulation tank 19 is fixedly installed with a cleaning agent tee valve 172, a coating tee valve 191 and a coating valve body control unit 192, and the rear end of the six-axis spraying special mechanical hand 11 is fixedly installed with an automatic electrostatic spray gun 18.

[0039] The water curtain cabinet is fixedly installed with water curtain water tanks 5 on both sides of the welding support frame 1 at the top position, which is used to clean the paint mist on both sides of the inside of the water curtain cabinet.

[0040] The top dustproof cover plate 9 is fixedly arranged at the top of the top truss 82, and the dustproof cover plate 10 is fixedly arranged on the vertical rack 81.

[0041] The waste gas and waste water filler 72 is fixedly arranged in the spray tower body 71, and the second visual observation window 73 is arranged at the rear side of the spray tower body 71.

[0042] The vortex nozzle is fixedly installed on the spray pipe 64, and the first visual observation window 65 is fixedly installed at the rear side of the cyclone tower body 61.

[0043] Working principle:

[0044] 1. Workpiece loading:

[0045] First, the zipper head is placed into the loading area of the spraying equipment through an automated production line or manual placement. If it is an automated production line, the workpiece is usually transmitted through a conveyor belt or other automated conveying equipment.

[0046] 2. Workpiece recognition and positioning:

[0047] After the workpiece is clamped into the spraying area by manual clamping or automatic clamping by a mechanical hand, the machine vision system starts to work, captures the image of the zipper head through the camera, and identifies the shape, size and position of the zipper head through image processing algorithm to ensure the accuracy of spraying.

[0048] 3. Spraying parameter setting:

[0049] According to the information provided by the machine vision system, the control system will automatically adjust the spraying parameters, such as the movement path of the spray gun, the spraying flow, the spray shape and the distance of the spray gun, etc.

[0050] 4. Spraying execution:

[0051] The spraying robot or automatic spray gun starts to spray the zipper head according to the preset path and parameters. During the spraying process, the spray gun releases the coating and atomizes the coating with the help of compressed air, so that it uniformly covers the surface of the zipper head.

[0052] 5. Coating atomization and spraying:

[0053] After the coating is atomized from the spray gun, it is sprayed to the surface of the zipper head at a certain pressure and speed, forming a uniform coating. The design of the spray nozzle and the control of the pressure of the compressed air are the key factors to ensure the atomization effect.

[0054] Throughout the entire working process, the integrated control system monitors the equipment operation, adjusts the process parameters in real time, and records the production data for production traceability and quality control. In addition, the design of the intelligent spraying integrated equipment considers the operation safety and environmental protection requirements, and reduces the impact on the environment through the closed spraying and waste gas treatment system.

[0055] It should be noted that, in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0056] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A smart spray coating integrated equipment for zipper heads, comprising a welding support frame (1), characterized in that: A water storage tank (21) is fixedly installed at the bottom of the welding support frame (1). A filter tank (22) is fixedly connected to the rear side of the water storage tank (21). A waste filter screen (23) is fixedly installed between the water storage tank (21) and the filter tank (22). An outlet pipe connector (24) is fixedly installed on one side of the water storage tank (21). An environmental protection water curtain cabinet front water curtain plate (31) is fixedly installed on the front side of the water storage tank (21). A water curtain injection tank (32) is fixedly installed at the bottom of the welding support frame (1) directly above the environmental protection water curtain cabinet front water curtain plate (31). One end of the outlet pipe connector (24) penetrates into the water storage tank (21). A water curtain plate is fixedly connected to a vortex spray pipe (33) on the back side of the water curtain plate. Several high-flow-rate vortex nozzles (34) are fixedly installed on the vortex spray pipe (33) on the back side of the water curtain plate. A water curtain lower vortex plate (41) is fixedly installed at the bottom of the rear side of the water storage tank (21). A paint mist vortex plate (42) is fixedly installed on the top of the water curtain lower vortex plate (41). A cyclone tower body (61) is fixedly installed on the top of the water storage tank (21). Lower cyclone blades (62) and upper cyclone blades (63) are fixedly installed at the bottom and top of the cyclone tower body (61) respectively. A spray pipe (64) is fixedly installed in the middle of one side of the cyclone tower body (61). A spray tower body (71) is fixedly installed on the top of the cyclone tower body (61). Vertical frames (81) are fixedly installed at both ends of the front side of the welding support frame (1). A top truss (82) is fixedly installed between the two vertical frames (81). A six-axis spraying robot (11) is fixedly installed in the middle of the bottom of the top truss (82). A robot intelligent control cabinet (12) is fixedly installed on one side of one of the vertical frames (81). A robot teaching controller (13) is fixedly installed on the robot intelligent control cabinet (12). A robot teaching controller (13) is fixedly installed on one side of the vertical frame (81). A smart control software integrated control cabinet (20) is fixedly installed at the top of the robot intelligent control cabinet (12). A high-precision metering gear conveying pump (16) and a cleaning agent pressure tank (171) are fixedly installed at the rear end and middle position of one side of another vertical frame (81). Zipper head tooling lifting mechanism (14) is fixedly installed on both the left and right sides of the welding support frame (1). A rotating disk (151) is fixedly connected to one side of the zipper head tooling lifting mechanism (14) through a servo motor. A workpiece tooling placement rack (152) is fixedly installed on the top of the rotating disk (151). A paint circulation tank (19) is fixedly installed on one side of the six-axis spraying robot (11). A cleaning agent three-way valve (172), a paint three-way valve (191) and a paint valve body control unit (192) are fixedly installed inside the paint circulation tank (19). An automatic electrostatic spray gun (18) is fixedly installed at the rear end of the six-axis spraying robot (11).

2. The intelligent spray coating integrated equipment for zipper heads according to claim 1, characterized in that: Water curtain tanks (5) are fixedly installed on both sides of the welding support frame (1) near the top.

3. The intelligent spray coating integrated equipment for zipper heads according to claim 1, characterized in that: The top truss (82) is fixedly equipped with top dustproof plates (9) at both ends, and the vertical frame (81) is fixedly equipped with dustproof plates (10).

4. The intelligent spray coating integrated equipment for zipper heads according to claim 1, characterized in that: The spray tower body (71) is fixedly equipped with waste gas and wastewater packing (72), and a second visual observation window (73) is provided on the rear side of the spray tower body (71).

5. The intelligent spray coating integrated equipment for zipper heads according to claim 1, characterized in that: A vortex nozzle is fixedly installed on the spray pipe (64), and a first visual observation window (65) is fixedly installed on the rear side of the cyclone tower body (61).

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