Penicillin bottle cleaning machine

By designing a vial cleaning machine, which utilizes an automated clamping and water spraying structure, the problem of low vial cleaning efficiency has been solved, achieving an efficient and convenient vial cleaning process that is suitable for vials of different sizes.

CN223819310UActive Publication Date: 2026-01-23YIBIN BOHUI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423146702.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2026-01-23
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The existing technology for cleaning vials is inefficient and inconvenient to operate, requiring repeated emptying of cleaning water and impurities, which is time-consuming and labor-intensive.

Method used

A vial cleaning machine was designed, including a cleaning tank, a conveyor table, nozzles, slide rails, slide blocks, an electric telescopic arm, a lead screw, a motor, a clamping mechanism, and other components. The machine achieves inverted cleaning of vials through an automated clamping and water spraying process, and the cleaning water and impurities are directly collected in the cleaning tank.

Benefits of technology

It achieves highly efficient and automated cleaning of vials, improves cleaning efficiency, reduces manual operation, and is compatible with vials of different sizes, demonstrating high adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a penicillin bottle cleaning machine, belongs to the technical field of cleaning equipment, and aims to solve the technical problems of inconvenience and low efficiency in cleaning penicillin bottles in the prior art. The penicillin bottle cleaning machine comprises a cleaning box and a conveying table, the cleaning box and the conveying table are arranged in the same length direction, and a plurality of nozzles are arranged in the cleaning box side by side; the sliding rail is arranged on one side of the cleaning box and one side of the conveying table, and a mounting frame and a second driving assembly used for driving the mounting frame to horizontally move and ascend and descend are arranged on the sliding rail; and the top plate is fixed to the mounting frame and located above the cleaning box and the conveying table, and a clamping mechanism capable of inversely clamping the penicillin bottles is arranged at the bottom of the top plate. The penicillin bottle cleaning machine is high in automation degree, batch cleaning of penicillin bottles can be achieved, the mode of inverted clamping cleaning of the penicillin bottles is adopted, cleaning water and impurities can directly fall into the cleaning box to be collected in the cleaning process, and the penicillin bottle cleaning machine is more convenient and efficient.
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Description

Technical Field

[0001] This utility model belongs to the field of cleaning equipment technology, specifically relating to a vial cleaning machine. Background Technology

[0002] Vials, also known as borosilicate glass or soda-lime glass molded injection vials, are small bottles sealed with a rubber stopper and an aluminum-plastic composite cap. They are typically made of high-quality glass, such as sodium borosilicate glass, which has excellent chemical resistance and stability, will not react with or be contaminated by drugs. Furthermore, the glass has high transparency, allowing for clear observation and inspection of the drug's condition and quality. They are widely used in the pharmaceutical field and are suitable for the storage and delivery of various injectable medications.

[0003] During the production, transportation, and storage of vials, they may be contaminated by visible foreign matter, insoluble particles, microorganisms, endotoxins, and chemical pollutants. These pollutants may negatively affect the quality and safety of the drugs, and therefore need to be removed through a cleaning process. Currently, the cleaning of vials usually involves immersing them in a water tank, which is inefficient and requires repeatedly emptying the cleaning water and impurities from the vials, which is time-consuming and labor-intensive. Therefore, this application proposes a vial cleaning machine. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a vial cleaning machine, which aims to solve the technical problems of inconvenience and low efficiency in cleaning vials under the existing technology.

[0005] Technical solution

[0006] To solve the above-mentioned technical problems, this utility model provides a vial washing machine, including a washing tank and a conveyor table, the washing tank and the conveyor table being arranged along the same length direction, and multiple nozzles arranged side by side in the washing tank; a slide rail arranged on one side of the washing tank and the conveyor table, the slide rail being provided with a mounting frame and a second drive assembly for driving the mounting frame to move horizontally and vertically; a top plate fixed on the mounting frame, the top plate being located above the washing tank and the conveyor table, and a clamping mechanism capable of holding the vials upside down is provided at the bottom of the top plate.

[0007] Preferably, the clamping mechanism includes clamping strips disposed below the top plate. A pair of clamping strips are arranged side by side and distributed along the length of the cleaning tank. An L-shaped connecting arm is fixedly connected to the side of the pair of clamping strips that are far apart from each other. The top of the L-shaped connecting arm extends to the top of the top plate. A first driving component is provided on the top of the top plate for driving the pair of L-shaped connecting arms to move closer together and to rise and fall.

[0008] Preferably, a rubber pad is attached to the lower surface of the top plate, and a rubber strip is provided on the opposite side of each pair of clamping strips to be embedded in the neck of the vial.

[0009] Preferably, the opposing sides of the pair of rubber strips are set as arc surfaces.

[0010] Preferably, the first drive assembly includes a support plate disposed above the top plate, and a pair of first electric push rods are symmetrically disposed on the support plate, the telescopic ends of the pair of first electric push rods being fixedly connected to a pair of L-shaped connecting arms respectively.

[0011] Preferably, the first drive assembly further includes a second electric push rod that is vertically fixed to the upper surface of the top plate, and the support plate is fixed to the telescopic end of the second electric push rod.

[0012] Preferably, each of the two L-shaped connecting arms has an auxiliary arm on its opposite side at the top, and the two auxiliary arms are movably connected to each other by a sleeve arm.

[0013] Preferably, the second drive assembly includes a slide block slidably mounted on a slide rail, an electric telescopic arm vertically mounted on the slide block, a lead screw rotatably mounted in the slide rail, and a motor mounted at the end of the slide rail for driving the lead screw to rotate. The motor is connected to the lead screw via a transmission, the slide block is threadedly fitted to the lead screw, and the mounting bracket is fixed to the telescopic end of the electric telescopic arm.

[0014] Beneficial effects

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention, through the arrangement of a cleaning tank, a conveyor table, and a slide rail, allows vials to be inverted and conveyed to the conveyor table via a front-end process. Driven by a second drive component, the top plate is moved above the conveyor table. The vials are then clamped upside down by a clamping mechanism, and the top plate is moved above the cleaning tank. Water is sprayed through nozzles to clean the vials. This cleaning structure is highly automated, enabling batch cleaning of vials with high efficiency.

[0017] This invention utilizes a clamping mechanism. Vials are inverted and conveyed to a conveyor table via a front-end process. An electric telescopic arm retracts, lowering a top plate so that the rubber pad at the bottom of the top plate contacts the bottom of the vial. A pair of clamping strips are positioned on both sides of the vial, aligned with its neck. Then, a pair of first electric push rods retract, driving an L-shaped connecting arm to push the clamping strips together. This forces the rubber strips on the clamping strips to embed into the neck of the vial, clamping it inverted. Because the vial is clamped inverted, cleaning water and impurities can fall directly into the cleaning tank for collection during the cleaning process, making it more convenient and efficient.

[0018] This invention features a second electric push rod. The extension and retraction of the second electric push rod can push the tray to drive a pair of L-shaped connecting arms and clamping strips to rise and fall as a whole, adjusting the distance between the pair of clamping strips and the top plate. This allows it to adapt to vials of different capacities and has high adaptability. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the slide rail and top plate in this utility model;

[0022] Figure 3 This is a schematic diagram of the top plate and clamping mechanism in this utility model;

[0023] Figure 4 This is a schematic diagram of the drive component in this utility model.

[0024] The labels in the attached diagram are as follows: 1. Cleaning tank; 2. Conveyor table; 3. Slide rail; 4. Mounting frame; 5. Top plate; 6. Clamping mechanism; 7. Nozzle; 8. Slide seat; 9. Electric telescopic arm; 10. Lead screw; 11. Motor; 12. Clamping strip; 13. L-shaped connecting arm; 14. First drive assembly; 15. Rubber pad; 16. Rubber strip; 17. Support plate; 18. First electric push rod; 19. Second electric push rod; 20. Auxiliary arm; 21. Sleeve arm; 22. Second drive assembly. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This embodiment provides a vial washing machine, the structural schematic diagram of which is shown below. Figures 1-4As shown, the system includes a cleaning tank 1 and a conveyor 2, which are arranged along the same length. Multiple nozzles 7 are arranged side-by-side inside the cleaning tank 1. A slide rail 3 is located on one side of the cleaning tank 1 and the conveyor 2. A mounting frame 4 and a second drive assembly 22 for driving the mounting frame 4 to move and lift are mounted on the slide rail 3. A top plate 5 is fixed to the mounting frame 4, located above the cleaning tank 1 and the conveyor 2. A clamping mechanism 6 is located at the bottom of the top plate 5, capable of holding the vials upside down. Through this structure, the vials are... The vials are inverted and conveyed from the front-end process to the conveyor table 2. The second drive component 22 controls the mounting frame 4 to move the top plate 5 horizontally above the conveyor table 2. The clamping mechanism 6 clamps the vials inverted and then moves them above the cleaning tank 1. Water is sprayed from the nozzle 7 to clean the vials. This cleaning structure is highly automated and can achieve batch cleaning of vials with high cleaning efficiency. In addition, the inverted clamping of the vials allows the cleaning water and impurities to fall directly into the cleaning tank 1 for collection during the cleaning process, making it more convenient and efficient.

[0027] As a preferred technical solution in this embodiment, the second drive assembly 22 includes a slide block 8 slidably embedded in the slide rail 3, an electric telescopic arm 9 vertically mounted on the slide block 8, a lead screw 10 rotatably mounted in the slide rail 3, and a motor 11 mounted at the end of the slide rail 3 for driving the lead screw 10 to rotate. The motor 11 is connected to the lead screw 10 in a transmission connection, the slide block 8 is threadedly fitted to the lead screw 10, and the mounting frame 4 is fixed to the telescopic end of the electric telescopic arm 9. By starting the motor 11 to drive the lead screw 10 to rotate, the slide block 8 can be driven to move the electric telescopic arm 9 and the mounting frame 4 in translation. By controlling the extension and retraction of the electric telescopic arm 9, the height of the mounting frame 4 and the top plate 5 can be adjusted to facilitate the clamping and cleaning of vials.

[0028] As a preferred technical solution in this embodiment, the clamping mechanism 6 includes clamping strips 12 disposed below the top plate 5. A pair of clamping strips 12 are arranged side-by-side and distributed along the length of the cleaning tank 1. An L-shaped connecting arm 13 is fixedly connected to the side of each pair of clamping strips 12 that is far apart from each other. The top of the L-shaped connecting arm 13 extends above the top plate 5. A first driving assembly 14 is disposed on the top of the top plate 5 for driving the pair of L-shaped connecting arms 13 to move closer together and to rise and fall. In this embodiment, a rubber pad 15 is attached to the lower surface of the top plate 5. A rubber strip 16, capable of embedding into the neck of a vial, is disposed on the opposite side of each pair of clamping strips 12. After being inverted and conveyed to the conveyor table 2 via the front-end process, the top plate 5 moves above the conveyor table 2. The electric telescopic arm 9 is controlled to retract, causing the top plate 5 to descend, so that the rubber pad 15 at the bottom of the top plate 5 abuts against the bottom of the vial. A pair of clamping strips 12 are placed on both sides of the vial and aligned with the neck of the vial. Then, the first drive assembly 14 controls and drives the L-shaped connecting arm 13 to push the pair of clamping strips 12 together, forcing the rubber strips 16 on the pair of clamping strips 12 to embed into the neck of the vial and clamp the vial. Thus, the vial is inverted and clamped. The rubber pad 15 and the rubber strips 16 can reduce wear on the vial.

[0029] In this embodiment, the opposing sides of a pair of rubber strips 16 are set as arc surfaces to adapt to the curvature of the bottle neck.

[0030] As a preferred technical solution in this embodiment, the first driving assembly 14 includes a support plate 17 disposed above the top plate 5. A pair of first electric push rods 18 are symmetrically disposed on the support plate 17. The telescopic ends of the pair of first electric push rods 18 are respectively fixedly connected to a pair of L-shaped connecting arms 13. By activating the retraction of the pair of first electric push rods 18, the L-shaped connecting arms 13 can be driven to push the pair of clamping strips 12 closer together for clamping vials. The first driving assembly 14 also includes a second electric push rod 19 vertically fixed to the upper surface of the top plate 5. The support plate 17 is fixed to the telescopic end of the second electric push rod 19. By extending and retracting the second electric push rod 19, the support plate 17 can be pushed to drive the pair of L-shaped connecting arms 13 and the clamping strips 12 to rise and fall as a whole, adjusting the distance between the pair of clamping strips 12 and the top plate 5 to adapt to vials of different capacity specifications.

[0031] Furthermore, in this embodiment, each of the top ends of a pair of L-shaped connecting arms 13 is provided with an auxiliary arm 20 facing each other, and a sleeve arm 21 is movably connected between the pair of auxiliary arms 20. The sleeve arm 21 and the auxiliary arm 20 can assist in guiding the close movement of the pair of L-shaped connecting arms 13.

[0032] Working principle: During use, the vial is inverted and conveyed to the conveyor table 2 via the front-end process. The motor 11 is started, driving the lead screw 10 to rotate, which in turn drives the slide 8 to move the electric telescopic arm 9 and the mounting frame 4 horizontally, causing the top plate 5 to move above the conveyor table 2. The electric telescopic arm 9 is then retracted, causing the top plate 5 to descend, so that the rubber pad 15 at the bottom of the top plate 5 abuts against the bottom of the vial. A pair of clamping strips 12 are placed on both sides of the vial, aligned with the neck of the vial. Then, a pair of first electric push rods 18 are activated to retract, driving the L-shaped connecting arm 13 to push the pair of clamping strips 12 closer together, forcing the rubber strips 16 on the clamping strips 12 to embed into the neck of the vial and clamp it. Thus, the vial is inverted and clamped. The mounting frame is then controlled... 4. The top plate 5 is moved to the top of the cleaning tank 1 by translation, and the electric telescopic arm 9 is controlled to push the top plate 5 down so that the mouth of the inverted vial is close to the nozzle 7. Water is sprayed through the nozzle 7 to clean the vial. This cleaning structure has a high degree of automation and can achieve batch cleaning of vials with high cleaning efficiency. In addition, a pair of clamping strips 12 are used to clamp the inverted vials in cooperation with the top plate 5. During the cleaning process, the cleaning water and impurities can fall directly into the cleaning tank 1 for collection, which is more convenient. Furthermore, the second electric push rod 19 can be extended and retracted to push the tray 17 to drive the pair of L-shaped connecting arms 13 and the clamping strips 12 to rise and fall as a whole. The distance between the pair of clamping strips 12 and the top plate 5 can be adjusted to accommodate vials of different capacity specifications, which has high adaptability.

[0033] All technical features in this embodiment can be freely combined according to actual needs.

[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A vial washing machine, characterized in that, include: A cleaning tank (1) and a conveyor (2) are arranged along the same length direction. Multiple nozzles (7) are arranged side by side inside the cleaning tank (1). A slide rail (3) is provided on one side of the cleaning tank (1) and the conveyor (2), and a mounting bracket (4) and a second drive assembly (22) for driving the mounting bracket (4) to move and lift. A top plate (5) is fixed on the mounting bracket (4). The top plate (5) is located above the cleaning tank (1) and the conveyor (2). The bottom of the top plate (5) is provided with a clamping mechanism (6) that can hold the vial upside down.

2. The vial washing machine according to claim 1, characterized in that, The clamping mechanism (6) includes clamping strips (12) disposed below the top plate (5). A pair of clamping strips (12) are arranged side by side and distributed along the length of the cleaning tank (1). An L-shaped connecting arm (13) is fixedly connected to the side of the pair of clamping strips (12) that is far apart from each other. The top of the L-shaped connecting arm (13) extends to the top plate (5). A first drive assembly (14) is provided on the top of the top plate (5) for driving the pair of L-shaped connecting arms (13) to move closer to each other and to lift them up and down.

3. The vial washing machine according to claim 2, characterized in that, A rubber pad (15) is attached to the lower surface of the top plate (5), and a rubber strip (16) that can be embedded in the neck of the vial is provided on the opposite side of the pair of clamping strips (12).

4. The vial washing machine according to claim 3, characterized in that, The opposing sides of the pair of rubber strips (16) are set as arc surfaces.

5. A vial washing machine according to claim 2, characterized in that, The first drive assembly (14) includes a support plate (17) disposed above the top plate (5), and a pair of first electric push rods (18) are symmetrically disposed on the support plate (17). The telescopic ends of the pair of first electric push rods (18) are respectively fixedly connected to a pair of L-shaped connecting arms (13).

6. A vial washing machine according to claim 5, characterized in that, The first drive assembly (14) further includes a second electric push rod (19) that is vertically fixed to the upper surface of the top plate (5), and the support plate (17) is fixed to the telescopic end of the second electric push rod (19).

7. A vial washing machine according to claim 2, characterized in that, Each of the two L-shaped connecting arms (13) has an auxiliary arm (20) on the opposite side of its top end, and the two auxiliary arms (20) are movably connected to each other by a sleeve arm (21).

8. A vial washing machine according to claim 1, characterized in that, The second drive assembly (22) includes a slide block (8) slidably embedded in the slide rail (3), an electric telescopic arm (9) vertically mounted on the slide block (8), a lead screw (10) rotatably mounted in the slide rail (3), and a motor (11) mounted at the end of the slide rail (3) for driving the lead screw (10) to rotate. The motor (11) is connected to the lead screw (10) in a transmission connection. The slide block (8) is threadedly fitted with the lead screw (10). The mounting bracket (4) is fixed to the telescopic end of the electric telescopic arm (9).