Penicillin bottle sterilization device
By designing a vial sterilization device with a rotating clamping mechanism and a sterilization mechanism, the problem of disinfectant sprayed into the vial being difficult to pour out was solved, achieving efficient disinfection and rapid drying of the inner and outer surfaces of the vial.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-03-31
AI Technical Summary
Existing vial sterilization devices tend to spray disinfectant into the vial during external sterilization, making it difficult to pour out the disinfectant and affecting drying efficiency.
A vial sterilization device was designed, which includes a rotating clamping mechanism and a sterilization mechanism. The rotating clamping mechanism rotates the vial 180 degrees to pour out the internal disinfectant, and the sterilization mechanism uses an atomizing nozzle to sterilize the inner and outer surfaces of the vial.
This method enables the effective dispensing of disinfectant from inside vials, shortens drying time, and improves sterilization efficiency.
Smart Images

Figure CN224056341U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vial sterilization technology, specifically a vial sterilization device. Background Technology
[0002] A vial is a small bottle with a rubber stopper. In the early days, they were mostly made of glass, but now they are also made of other materials such as plastic. They are generally used to hold medicines such as powder injections, vaccines, and biological agents. They are also often used to hold chemical reagents that need to be stored for a long time. After the vials are produced, the outer surface and the inside need to be sterilized. Since the current vials are small in size, they are equipped with special sterilization equipment during the manufacturing process.
[0003] A vial sterilization device, disclosed in CN 219127540 U, places multiple sets of vials in corresponding placement cylinders, which are then secured by elastic clamping components. A drive motor then pushes two sets of vial placement platforms to slide in opposite directions, facilitating the alternating placement and removal of vials. The sterilization components can continuously sterilize the vials, resulting in higher device efficiency and better meeting production and processing needs.
[0004] This vial sterilization device can sterilize and discharge vials through its internal sterilization components. However, when sterilizing the vials externally, the disinfectant can spray into the inside of the vials, and the device cannot rotate the vials, preventing the disinfectant from being poured out. This results in a longer drying time during the subsequent drying process, affecting work efficiency. Therefore, improvements are needed. Utility Model Content
[0005] The purpose of this invention is to provide a vial sterilization device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a vial sterilization device, comprising a fixed frame, a sterilization mechanism provided on the top left side of the fixed frame, a rotating clamping mechanism provided on the inside right side of the fixed frame, a limiting plate fixedly connected to the inside left side of the fixed frame, and a collection box fixedly connected to the bottom of the fixed frame;
[0007] The rotating clamping mechanism includes a rotating component and a clamping component. The rotating component is disposed on the right side inside the fixed frame, and the clamping component is disposed inside the rotating component.
[0008] The rotating assembly includes a first cylinder, which is fixedly connected to the right side of the fixed frame. A slide plate is fixedly connected to the left side of the first cylinder. A pad is fixedly connected to the inner side of the slide plate. A first motor is fixedly connected to the left side of the pad plate. A worm gear is fixedly connected to the left side of the first motor. A worm wheel meshes with the top of the worm gear. A linkage rod is fixedly connected inside the worm wheel. The linkage rod is rotatably connected to the inner side of the slide plate. A fixed plate is fixedly connected to the back end of the linkage rod. A short rod is fixedly connected to the back end of the fixed plate. The short rod is rotatably connected to the inner side of the slide plate.
[0009] Preferably, the inner side of the fixing frame is provided with a groove corresponding to the movement trajectory of the skateboard, and the skateboard is slidably connected to the inside of the groove. The groove can limit the movement of the skateboard, making the skateboard more stable during movement.
[0010] Preferably, the inner side of the slide plate has a circular hole corresponding to the position of the linkage rod and the short rod, and the linkage rod and the short rod are rotatably connected to the inner side of the circular hole. Through the circular hole, the linkage rod and the short rod can rotate inside the slide plate. The linkage rod and the short rod can support the fixed plate, making the fixed plate more stable during rotation.
[0011] Preferably, the clamping assembly includes a connecting frame, which is fixedly connected to the bottom of the fixed disk. An electric push rod is fixedly connected to the inner side of the connecting frame. A conical cylinder is fixedly connected to the top of the electric push rod. An extrusion plate is provided around the conical cylinder. The inner side of the extrusion plate and the outer side of the conical cylinder are in contact with each other. A slide rod is fixedly connected to the outer side of the extrusion plate. A clamping plate is fixedly connected to the outer side of the slide rod. The clamping plate is slidably connected to the inner side of the fixed disk. An arc-shaped plate is fixedly connected to the inner side of the fixed disk. A spring is sleeved around the slide rod.
[0012] Preferably, the outer side of the spring is fixedly connected to the inner side of the fixed plate, and the inner side of the spring is fixedly connected to the outer side of the extrusion plate. When the conical cylinder does not extrude the extrusion plate, the elastic force of the spring causes the spring to move through the extrusion plate, thereby moving the slide rod and the arc plate, so that the arc plate does not clamp the vial, allowing the staff to pick up the vial.
[0013] Preferably, the sterilization mechanism includes a support frame, which is fixedly connected to the top of a fixed frame. A second cylinder is fixedly connected to the top of the support frame, a lifting plate is fixedly connected to the bottom of the second cylinder, an atomizing nozzle is fixedly connected to the bottom of the lifting plate, a telescopic tube is fixedly connected to the back end of the lifting plate, a water tank is fixedly connected to the bottom periphery of the telescopic tube, the water tank is fixedly connected to the back end of the fixed frame, a water pump is fixedly connected to the periphery of the telescopic tube, and the water pump is fixedly connected to the top of the water tank.
[0014] Preferably, the inner side of the support frame is provided with a fixing hole corresponding to the position of the telescopic tube, and the outer wall of the telescopic tube is in close contact with the inner wall of the fixing hole. Through the fixing hole, the support frame is not likely to block the telescopic tube, so that the telescopic tube can transmit the disinfectant water inside the water tank to the atomizing nozzle, and spray the disinfectant water out through the atomizing nozzle to disinfect and sterilize the vial.
[0015] Compared with the prior art, this utility model provides a vial sterilization device, which has the following beneficial effects:
[0016] 1. This vial sterilization device, through a rotating clamping mechanism, places the vial inside the fixed plate. The electric push rod, conical cylinder, squeezing plate, spring, slide rod and arc plate work together to make the outer side of the vial contact the clamping plate. The arc plate and clamping plate work together to clamp the vial, making the vial more stable during the sterilization process.
[0017] When the disinfectant solution inside the vial needs to be processed, the first motor, worm gear, worm wheel and linkage rod work together to make the linkage rod drive the fixed plate to rotate, so that the fixed plate can drive the vial to rotate 180 degrees to the left, so that the disinfectant solution inside the vial can be poured out.
[0018] 2. This vial sterilization device, through its sterilization mechanism, activates a water pump when sterilization is required. The water pump, telescopic pipe, lifting plate, and atomizing nozzle work together to spray disinfectant onto the outer surface of the vial. A second cylinder then moves the lifting plate and atomizing nozzle downwards, allowing the nozzle to penetrate the vial and disinfect its interior. This enhances the sterilization effect of the device. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a front view structural diagram of the present invention;
[0021] Figure 2 This is a schematic diagram of the rotating clamping mechanism.
[0022] Figure 3 This is a schematic diagram of the rotating assembly structure;
[0023] Figure 4 This is a schematic diagram of the clamping component structure;
[0024] Figure 5 This is a schematic diagram of the sterilization mechanism.
[0025] In the diagram: 1. Fixed frame; 2. Sterilization mechanism; 21. Lifting plate; 22. Second cylinder; 23. Support frame; 24. Telescopic tube; 25. Water pump; 26. Water tank; 27. Atomizing nozzle; 3. Rotating clamping mechanism; 31. Rotating assembly; 311. Short rod; 312. Slide plate; 313. First cylinder; 314. Fixed plate; 315. Pad; 316. First motor; 317. Worm gear; 318. Worm wheel; 319. Linkage rod; 32. Clamping assembly; 321. Arc plate; 322. Slide rod; 323. Spring; 324. Connecting frame; 325. Electric push rod; 326. Conical cylinder; 327. Extrusion plate; 328. Clamping plate; 4. Collection box; 5. Limiting plate. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0028] This utility model provides the following technical solution:
[0029] Example 1
[0030] Please see Figure 1-5 This utility model provides a technical solution: a vial sterilization device, including a fixed frame 1, a sterilization mechanism 2 is provided on the top left side of the fixed frame 1, a rotating clamping mechanism 3 is provided on the inside right side of the fixed frame 1, a limiting plate 5 is fixedly connected to the inside left side of the fixed frame 1, and a collection box 4 is fixedly connected to the bottom of the fixed frame 1.
[0031] The rotating clamping mechanism 3 includes a rotating component 31 and a clamping component 32. The rotating component 31 is disposed on the right side inside the fixed frame 1, and the clamping component 32 is disposed inside the rotating component 31.
[0032] The rotating assembly 31 includes a first cylinder 313, which is fixedly connected to the right side of the fixed frame 1. A slide plate 312 is fixedly connected to the left side of the first cylinder 313. A pad 315 is fixedly connected to the inner side of the slide plate 312. A first motor 316 is fixedly connected to the left side of the pad 315. A worm gear 317 is fixedly connected to the left side of the first motor 316. A worm wheel 318 is meshed at the top of the worm gear 317. A linkage rod 319 is fixedly connected inside the worm wheel 318. The linkage rod 319 is rotatably connected to the inner side of the slide plate 312. A fixed plate 314 is fixedly connected to the back end of the linkage rod 319. A short rod 311 is fixedly connected to the back end of the fixed plate 314. The short rod 311 is rotatably connected to the inner side of the slide plate 312.
[0033] Furthermore, the inner side of the fixing frame 1 is provided with a groove corresponding to the movement trajectory of the slide plate 312, and the slide plate 312 is slidably connected inside the groove. The groove can limit the movement of the slide plate 312, making the slide plate 312 more stable during movement.
[0034] Furthermore, a circular hole is provided on the inner side of the slide plate 312, corresponding to the positions of the linkage rod 319 and the short rod 311. The linkage rod 319 and the short rod 311 are rotatably connected to the inner side of the circular hole. Through the circular hole, the linkage rod 319 and the short rod 311 can rotate inside the slide plate 312. The linkage rod 319 and the short rod 311 can support the fixed plate 314, making the fixed plate 314 more stable during rotation.
[0035] Example 2
[0036] Please see Figure 1-5 Furthermore, based on Embodiment 1, the clamping assembly 32 further includes a connecting frame 324, which is fixedly connected to the bottom of the fixed disk 314. An electric push rod 325 is fixedly connected to the inner side of the connecting frame 324, and a conical cylinder 326 is fixedly connected to the top of the electric push rod 325. An extrusion plate 327 is provided around the conical cylinder 326, with the inner side of the extrusion plate 327 and the outer side of the conical cylinder 326 in contact with each other. A slide rod 322 is fixedly connected to the outer side of the extrusion plate 327, and a clamping plate 328 is fixedly connected to the outer side of the slide rod 322. The clamping plate 328 is slidably connected to the inner side of the fixed disk 314, and an arc-shaped plate 321 is fixedly connected to the inner side of the fixed disk 314. A spring 323 is sleeved around the slide rod 322.
[0037] Furthermore, the outer side of the spring 323 is fixedly connected to the inner side of the fixed plate 314, and the inner side of the spring 323 is fixedly connected to the outer side of the extrusion plate 327. When the conical cylinder 326 does not extrude the extrusion plate 327, the elastic force of the spring 323 causes the spring 323 to drive the slide rod 322 and the arc plate 321 to move through the extrusion plate 327, so that the arc plate 321 does not clamp the vial, allowing the staff to take the vial.
[0038] Example 3
[0039] Please see Figure 1-5 Furthermore, based on Embodiment 1, the sterilization mechanism 2 further includes a support frame 23, which is fixedly connected to the top of the fixed frame 1. A second cylinder 22 is fixedly connected to the top of the support frame 23. A lifting plate 21 is fixedly connected to the bottom of the second cylinder 22. An atomizing nozzle 27 is fixedly connected to the bottom of the lifting plate 21. A telescopic tube 24 is fixedly connected to the back end of the lifting plate 21. A water tank 26 is fixedly connected to the bottom periphery of the telescopic tube 24. The water tank 26 is fixedly connected to the back end of the fixed frame 1. A water pump 25 is fixedly connected to the periphery of the telescopic tube 24. The water pump 25 is fixedly connected to the top of the water tank 26.
[0040] Furthermore, the inner side of the support frame 23 is provided with a fixing hole corresponding to the position of the telescopic tube 24, and the outer wall of the telescopic tube 24 fits against the inner wall of the fixing hole. Through the fixing hole, the support frame 23 is less likely to block the telescopic tube 24, so that the telescopic tube 24 can transmit the disinfectant water inside the water tank 26 to the atomizing nozzle 27, and spray the disinfectant water out through the atomizing nozzle 27 to disinfect and sterilize the vial.
[0041] In actual operation, when this device is used, the vial is placed inside the fixed plate 314, and the electric push rod 325 is turned on, so that the electric push rod 325 can drive the conical cylinder 326 to push the extrusion plate 327 upward, so that the extrusion plate 327 extrudes the spring 323 and the slide rod 322, so that the slide rod 322 drives the arc plate 321 to push the vial, so that the outer side of the vial contacts the clamping plate 328. The vial is clamped by the cooperation of the arc plate 321 and the clamping plate 328.
[0042] The first cylinder 313 drives the slide plate 312 to move to the left, so that the left side of the slide plate 312 contacts the limiting plate 5, and the slide plate 312 moves the vial into the inside of the support frame 23. The water pump 25 is turned on, and the water pump 25 works in conjunction with the telescopic pipe 24 to allow the disinfectant water inside the water tank 26 to be transferred to the lifting plate and the atomizing nozzle 27, so that the atomizing nozzle 27 can spray out the disinfectant water to disinfect the outer surface of the vial. The second cylinder 22 is turned on, so that the second cylinder 22 drives the lifting plate and the atomizing nozzle 27 to move downward, so that the atomizing nozzle 27 can be inserted into the inside of the vial, so that the atomizing nozzle 27 sprays out the disinfectant water to disinfect the inside of the vial.
[0043] When the disinfectant solution inside the vial needs to be processed, the first motor 316 is turned on, causing the worm gear 317 to rotate. The worm gear 317, through the worm wheel 318, drives the linkage rod 319 to rotate, which in turn drives the fixed plate 314 to rotate. This allows the fixed plate 314 to rotate the vial 180 degrees to the left, allowing the disinfectant solution inside to be poured out. This significantly reduces the moisture content of the vial, facilitating subsequent drying using methods such as drying or blowing. After the disinfectant solution is poured out, the first motor 316 reverses the worm gear 317, causing it to rotate through the worm wheel 318. This, in turn, drives the linkage rod 319 to rotate the fixed plate 314 to the right, allowing the fixed plate 314 to rotate the vial back to its original position, making it easy for staff to retrieve the vial.
[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A device for sterilizing a penicillin bottle comprising a fixing frame (1), characterized in that: The fixed frame (1) top left is provided with sterilization mechanism (2), the fixed frame (1) inside right is provided with rotating clamping mechanism (3), the fixed frame (1) left side fixedly connected with the limit board (5), the fixed frame (1) bottom fixedly connected with the collection box (4); The rotating clamping mechanism (3) includes rotating assembly (31) and clamping assembly (32), the rotating assembly (31) is arranged in the fixed frame (1) right side, the clamping assembly (32) is arranged in rotating assembly (31) inside; The rotating assembly (31) includes first air cylinder (313), the first air cylinder (313) is fixedly connected to the fixed frame (1) right side, the first air cylinder (313) left side fixedly connected with sliding plate (312), the sliding plate (312) inside fixedly connected with the backing plate (315), the backing plate (315) left side fixedly connected with first motor (316), the first motor (316) left side fixedly connected with worm (317), the worm (317) top meshing has worm wheel (318), the worm wheel (318) inside fixedly connected with linkage rod (319), the linkage rod (319) rotationally connected in the sliding plate (312) inside, the linkage rod (319) back end fixedly connected with fixed disc (314), the fixed disc (314) back end fixedly connected with short rod (311), the short rod (311) rotationally connected in the sliding plate (312) inside.
2. A device for sterilizing a penicillin bottle as defined in claim 1, characterized in that: The fixed frame (1) inside is provided with the sliding slot corresponding with the motion trail of sliding plate (312), and the sliding plate (312) is slidably connected in the sliding slot.
3. A device for sterilizing a vial as defined in claim 1, wherein: The sliding plate (312) inside is provided with the circular hole corresponding with the position of linkage rod (319) and short rod (311), and linkage rod (319) and short rod (311) are rotationally connected in the circular hole inside.
4. A device for sterilizing a penicillin bottle as defined in claim 1, characterized in that: The clamping assembly (32) includes connecting frame (324), the connecting frame (324) is fixedly connected to the fixed disc (314) bottom, the connecting frame (324) inside fixedly connected with electric push rod (325), the electric push rod (325) top fixedly connected with the tapered barrel (326), the tapered barrel (326) periphery is provided with extrusion plate (327), the extrusion plate (327) inside and the tapered barrel (326) outside mutually fit, the extrusion plate (327) outside fixedly connected with slide rod (322), the slide rod (322) outside fixedly connected with clamping plate (328), the clamping plate (328) is slidably connected in the fixed disc (314) inside, the fixed disc (314) inside fixedly connected with arc plate (321), the slide rod (322) periphery is provided with spring (323).
5. A device for sterilizing a penicillin bottle as defined in claim 4, characterized in that: The spring (323) is fixedly connected to the inside of the fixed disc (314), and the spring (323) is fixedly connected to the outside of the extrusion plate (327).
6. A device for sterilizing a vial as defined in claim 1, wherein: Said sterilization mechanism (2) including support frame (23), support frame (23) is fixedly connected to the top of fixed frame (1), the top of support frame (23) is fixedly connected with second cylinder (22), the bottom of second cylinder (22) is fixedly connected with lifting disc (21), the bottom of lifting disc (21) is fixedly connected with atomizing nozzle (27), the back end of lifting disc (21) is fixedly connected with telescopic pipe (24), the bottom of telescopic pipe (24) is fixedly connected with water tank (26), water tank (26) is fixedly connected to the back end of fixed frame (1), the periphery of telescopic pipe (24) is fixedly connected with water pump (25), water pump (25) is fixedly connected to the top of water tank (26).
7. A device for sterilizing a vial as defined in claim 6, wherein: The inner side of support frame (23) is provided with a fixed hole corresponding to the position of telescopic pipe (24), and the outer wall of telescopic pipe (24) and the inner wall of fixed hole are mutually attached.
Citation Information
Patent Citations
Penicillin bottle sterilization device
CN219127540U