Silicon rod feeding machine for square silicon core production
By designing a silicon rod loading machine, which utilizes components such as telescopic cylinders and rotating rings to achieve automated positioning and installation of crystal rods, the problems of cumbersome traditional loading processes and the risk of collisions are solved, thereby improving production efficiency and automation levels.
Patent Information
- Application Number
- CN202520066349.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-13
AI Technical Summary
In traditional silicon core production, the ingot feeding process is cumbersome, has a low degree of automation, is labor-intensive, and carries the risk of shaking and bumping, which affects processing quality and efficiency.
A silicon rod loading machine was designed, which includes components such as a moving frame, a fixed rod, a rotating ring, and a telescopic cylinder. The support rod is rotated by the first telescopic cylinder, and the height is adjusted by the second telescopic cylinder, so as to realize the automated positioning and installation of the crystal rod.
It improves the automation level of crystal rod feeding, reduces manual intervention, lowers labor intensity, increases production efficiency, avoids the risk of bumps and knocks, and ensures processing quality.
Smart Images

Figure CN223820843U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a silicon rod loading machine, specifically a silicon rod loading machine for the production of square silicon cores, and belongs to the technical field of silicon rod loading machines. Background Technology
[0002] The silicon core is a key component in the polycrystalline silicon production process. Its main function is to act as a reaction carrier in the polycrystalline silicon reduction furnace under high temperature and high pressure, so that the raw materials hydrogen (H2) and trichlorosilane (STC) can be continuously reduced and deposited on the surface of the silicon core to produce polycrystalline silicon rods.
[0003] The current method for preparing square silicon cores is to first use the Czochralski method to pull silicon rods with a diameter of 200-300mm and a length of 1.5-4m, and then use a cutting machine to cut them into square silicon cores of appropriate sizes (10×10mm, 15×15mm or 18×18mm). During the cutting process, a vertical cutting machine is required, and the process of installing the silicon rods onto the vertical cutting machine is called rod mounting.
[0004] However, in the traditional production of square silicon cores, the ingots are usually transported by crane. During the crane's transport, the ingots will shake, making it difficult to accurately place them into the vertical cutting machine. It requires the assistance of staff to adjust the position of the ingots. The loading process is cumbersome, has a low degree of automation, increases the labor intensity of the staff, and affects production efficiency. Moreover, the shaking of the ingots may also bring the risk of collision, which will affect the processing quality.
[0005] To address these issues, we provide a silicon rod loading machine for square silicon core production. Utility Model Content
[0006] To address the aforementioned problems, this utility model provides a silicon rod loading machine for the production of square silicon cores, thereby solving the problems. The specific technical solution is as follows:
[0007] A silicon rod loading machine for producing square silicon cores includes a movable frame, a fixed rod connected inside the movable frame, a rotating ring rotatably connected to the outer end of the fixed rod, a first telescopic cylinder connected to the outer end of the rotating ring, a support frame connected to the side end of the movable frame, a connecting ring connected to the side end of the support frame, a rotating shaft rotatably connected inside the connecting ring, a support rod connected to the outer end of the rotating shaft, a sliding sleeve sleeved on the outer end of the support rod, a fixed plate connected to the side end of the support rod, and a second telescopic cylinder connected to the lower end of the fixed plate.
[0008] Preferably, the movable frame is welded from square steel pipes, with rollers connected to the lower end of the movable frame, a reinforcing frame connected inside the movable frame, and a support rod connected inside the movable frame.
[0009] Preferably, a hydraulic oil tank is connected in the moving frame, a control box is connected at the side end of the moving frame, the control box is connected with the hydraulic oil tank, an oil outlet of the hydraulic oil tank is connected with an oil delivery pipe, the hydraulic oil tank is connected with the first telescopic cylinder through the oil delivery pipe, and the hydraulic oil tank is connected with the second telescopic cylinder through the oil delivery pipe.
[0010] Preferably, a connecting piece is connected at the side end of the support rod, the driving end of the first telescopic cylinder is rotationally connected in the connecting piece, and the driving end of the second telescopic cylinder is connected with the sliding sleeve.
[0011] Preferably, connecting rods are connected between the sliding sleeves, and connecting plates are connected at the side ends of the sliding sleeves.
[0012] Preferably, a transport vehicle is arranged at the side end of the support rod, rollers are arranged at the side end of the transport vehicle, a clamping joint is connected at the upper end of the transport vehicle, and the crystal bar base is clamped in the clamping joint.
[0013] Preferably, mounting plates are connected in the transport vehicle, the mounting plates are connected with the connecting plates through bolts, and a receiving cover is connected in the transport vehicle, and the crystal bar is located in the receiving cover.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1、The silicon rod feeding machine for square silicon core production is provided with the first telescopic cylinder, the first telescopic cylinder can drive the support rod to rotate around the rotating shaft, so that the support rod can be erected, the crystal bar can be erected by the transport vehicle, the crystal bar can be conveniently fed into the vertical cutting machine, the second telescopic cylinder is arranged, the second telescopic cylinder can drive the sliding sleeve to move at the outer end of the support rod, so that the transport vehicle can be driven to move up and down, the height of the crystal bar can be adjusted, the height of the crystal bar can be positioned, the crystal bar can be conveniently installed into the vertical cutting machine, the automation degree of the device is high, the crystal bar feeding and carrying process is simplified, manual intervention is reduced, the overall production continuity and automation level are improved, the labor intensity is reduced, and the production efficiency is improved.
[0016] 2、The silicon rod feeding machine for square silicon core production is provided with the transport vehicle, the crystal bar is carried onto the transport vehicle, the crystal bar connecting seat is connected with the clamping joint, then the transport vehicle and the crystal bar are placed on the moving frame by the crane, and then the mounting plate and the connecting plate are connected by bolts, so that the transport vehicle can be fixed on the support rod, the support rod can drive the transport vehicle to be erected, the transport vehicle facilitates the carrying of the crystal bar, avoids the risk of collision caused by manual carrying, improves the carrying efficiency, and directly receives the crystal bar, avoids complex intermediate operation, and quickly transfers the crystal bar from the stick feeding process to the rod feeding process. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the whole structure schematic view of the utility model;
[0018] Figure 2 It is the side end structure schematic view of the utility model;
[0019] Figure 3 It is the containing cover structure schematic view of the utility model;
[0020] Figure 4 It is the sliding sleeve structure schematic view of the utility model;
[0021] Figure 5 It is the transport car structure schematic view of the utility model.
[0022] BRIEF DESCRIPTION OF DRAWINGS: 1, mobile frame;101, reinforcing frame;102, support pole;2, fixed pole;3, rotating ring;4, No. 1 telescopic cylinder;5, support frame;6, connecting ring;7, rotating shaft pole;8, support pole;9, sliding sleeve;10, fixed plate;11, No. 2 telescopic cylinder;12, hydraulic oil tank;13, control box;14, oil delivery pipe;15, connecting piece;16, connecting rod;17, connecting plate;18, transport car;19, clamping head;20, mounting plate;21, containing cover. DETAILED DESCRIPTION
[0023] The utility model will be further described in combination with the drawings.
[0024] Please refer to Figure 1 、 Figure 2 , including mobile frame 1, mobile frame 1 is welded by square steel pipe, in this way, both the overall strength of the device is guaranteed, and the device itself weight can be reduced, so as to facilitate the movement, the mobile frame 1 lower end is connected with the gyro wheel, the mobile frame 1 is connected with reinforcing frame 101, reinforcing frame 101 is used for strengthening the structural strength of mobile frame 1, avoids its bending deformation, the mobile frame 1 is connected with fixed pole 2, and the outer end of fixed pole 2 is rotatably connected with rotating ring 3, and fixed pole 2 is used for supporting and connecting rotating ring 3, and the outer end of rotating ring 3 is connected with No. 1 telescopic cylinder 4, and No. 1 telescopic cylinder 4 can rotate around fixed pole 2 through rotating ring 3.
[0025] Please refer to Figure 2 and Figure 3The side end of the moving frame 1 is connected with a support frame 5, the side end of the support frame 5 is connected with a connecting ring 6, the support frame 5 is used for supporting and fixing the connecting ring 6, a rotating shaft rod 7 is rotatably connected in the connecting ring 6, bearings are arranged between the connecting ring 6 and the rotating shaft rod 7, so that the rotating shaft rod 7 can rotate in the connecting ring 6 conveniently, the outer end of the rotating shaft rod 7 is connected with a support rod 8, the support rod 8 can rotate around the rotating shaft rod 7, a supporting rod 102 is connected in the moving frame 1, the supporting rod 102 is used for supporting the support rod 8 when the support rod 8 is placed flat, the side end of the support rod 8 is connected with a connecting piece 15, the driving end of the first telescopic cylinder 4 is rotatably connected in the connecting piece 15, so that the support rod 8 can be driven to rotate through the first telescopic cylinder 4, the side end of the support rod 8 is provided with a transport trolley 18, the side end of the transport trolley 18 is provided with a roller, the upper end of the transport trolley 18 is connected with a clamping joint 19, a crystal bar base is clamped in the clamping joint 19, the crystal bar is provided with a base on both sides for convenient carrying and processing, the clamping joint 19 can connect the crystal bar on the transport trolley 18 through clamping the base of the crystal bar, and the clamping joint 19 does not contact the crystal bar itself in the process.
[0026] Please refer to Figure 1 、 Figure 2 and Figure 3 again, the outer end of the support rod 8 is sleeved with a sliding sleeve 9, the side end of the support rod 8 is connected with a fixed plate 10, the lower end of the fixed plate 10 is connected with a second telescopic cylinder 11, the fixed plate 10 is used for supporting and fixing the second telescopic cylinder 11, the driving end of the second telescopic cylinder 11 is connected with the sliding sleeve 9, the second telescopic cylinder 11 is used for driving the sliding sleeve 9 to move at the outer end of the support rod 8, a hydraulic oil tank 12 is connected in the moving frame 1, the side end of the moving frame 1 is connected with a control box 13, the control box 13 is connected with the hydraulic oil tank 12, the oil outlet of the hydraulic oil tank 12 is connected with an oil delivery pipe 14, the hydraulic oil tank 12 is connected with the first telescopic cylinder 4 through the oil delivery pipe 14, the hydraulic oil tank 12 is connected with the second telescopic cylinder 11 through the oil delivery pipe 14, the control box 13 is used for controlling the pressure supply of the hydraulic oil tank 12, the operation of the first telescopic cylinder 4 and the second telescopic cylinder 11 can be controlled through the control box 13.
[0027] Please refer to Figure 4 、 Figure 5 again, the connecting rods 16 are connected between the sliding sleeves 9, the side ends of the sliding sleeves 9 are connected with connecting plates 17, mounting plates 20 are connected in the transport trolleys 18, the mounting plates 20 are connected with the connecting plates 17 through bolts, so that the transport trolleys 18 can be connected at the side ends of the sliding sleeves 9, receiving covers 21 are connected in the transport trolleys 18, the crystal bars are located in the receiving covers 21.
[0028] The first telescopic cylinder 4 and the second telescopic cylinder 11 in the application are common electrical equipment in the prior art, and the type or internal structure thereof will not be described in detail, which can also be replaced by other power sources.
[0029] In use, the following steps are taken: After the crystal rods are bonded, they are transported to the transport vehicle 18 and connected to the crystal rod base via the snap-fit connector 19, thus connecting the crystal rods inside the transport vehicle 18. Then, the transport vehicle 18 is moved next to the vertical cutting machine, and a crane is used to lift the transport vehicle 18 and the crystal rods together onto the moving frame 1. The mounting plate 20 and the connecting plate 17 are connected by bolts, thus connecting the transport vehicle 18 to the sliding sleeve 9. The first telescopic cylinder 4 is activated through the control box 13, which pushes the support rod 8 to rotate around the rotating shaft 7 and stand upright, thereby driving the transport vehicle 18 and the crystal rods to stand upright. The second telescopic cylinder 11 is operated through the control box 13, which drives the sliding sleeve 9 to move at the outer end of the support rod 8, thereby adjusting the height of the transport vehicle 18 and the crystal rods, thus positioning the height of the crystal rods so that they can be directly placed into the vertical cutting machine. The crystal rod base is then snapped into the vertical cutting machine for fixation. Then, the moving frame 1 and the transport vehicle 18 can be removed, thus completing the loading process.
[0030] The technical principles of this utility model have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of this utility model and should not be construed as limiting the scope of protection of this utility model in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of this utility model without inventive effort, and these embodiments will all fall within the protection scope of the claims of this utility model.
Claims
1. A silicon rod loading machine for producing square silicon cores, comprising a movable frame (1), characterized in that: The movable frame (1) is connected to a fixed rod (2) inside. The outer end of the fixed rod (2) is rotatably connected to a rotating ring (3). The outer end of the rotating ring (3) is connected to a telescopic cylinder (4). The side end of the movable frame (1) is connected to a support frame (5). The side end of the support frame (5) is connected to a connecting ring (6). The inner end of the connecting ring (6) is rotatably connected to a rotating shaft rod (7). The outer end of the rotating shaft rod (7) is connected to a support rod (8). The outer end of the support rod (8) is sleeved with a sliding sleeve (9). The side end of the support rod (8) is connected to a fixed plate (10). The lower end of the fixed plate (10) is connected to a telescopic cylinder (11).
2. The silicon rod loading machine for producing square silicon cores according to claim 1, characterized in that: The mobile frame (1) is welded from square steel pipes. The lower end of the mobile frame (1) is connected to a roller. A reinforcing frame (101) is connected inside the mobile frame (1). A support rod (102) is connected inside the mobile frame (1).
3. The silicon rod loading machine for producing square silicon cores according to claim 1, characterized in that: The movable frame (1) is connected to a hydraulic oil tank (12), and a control box (13) is connected to the side of the movable frame (1). The control box (13) is connected to the hydraulic oil tank (12), and an oil supply pipe (14) is connected to the oil outlet of the hydraulic oil tank (12). The hydraulic oil tank (12) is connected to the first telescopic cylinder (4) through the oil supply pipe (14), and the hydraulic oil tank (12) is connected to the second telescopic cylinder (11) through the oil supply pipe (14).
4. A silicon rod loading machine for producing square silicon cores according to claim 1, characterized in that: The support rod (8) is connected to a connector (15) on its side end. The drive end of the first telescopic cylinder (4) is rotatably connected inside the connector (15). The drive end of the second telescopic cylinder (11) is connected to the sliding sleeve (9).
5. A silicon rod loading machine for producing square silicon cores according to claim 1, characterized in that: A connecting rod (16) is connected between the sliding sleeves (9), and a connecting plate (17) is connected to the side end of the sliding sleeves (9).
6. A silicon rod loading machine for producing square silicon cores according to claim 5, characterized in that: The support rod (8) is provided with a transport vehicle (18) on its side end, and the transport vehicle (18) is provided with a roller on its side end. The upper end of the transport vehicle (18) is connected to a snap connector (19), and the crystal rod base is snapped into the snap connector (19).
7. A silicon rod loading machine for producing square silicon cores according to claim 6, characterized in that: The transport vehicle (18) is connected to an installation plate (20), which is connected to the connecting plate (17) by bolts. The transport vehicle (18) is connected to a receiving cover (21), and the crystal rod is located inside the receiving cover (21).