Polyethylene resin winding device for thermal insulation pipe production
By introducing positioning, clamping, and auxiliary mechanisms into the insulation pipe production device, the problems of low efficiency in manual positioning and complex installation of wrapping parts in traditional devices have been solved, realizing automatic positioning, tight clamping, and easy wrapping, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520183752.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-06
AI Technical Summary
Traditional thermal insulation pipe production equipment requires manual positioning, resulting in low production efficiency, uneven winding, and complex installation of the film-wrapped parts, which increases downtime and worker training costs.
It employs positioning, clamping, and auxiliary mechanisms, including components such as motors, lead screws, sliding frames, rotating disks, and clamping plates, to achieve automatic positioning, tight clamping, and easy replacement of wrapping parts, ensuring the stability and efficiency of the wrapping process.
It improved the efficiency and quality of thermal insulation pipe production, reduced equipment vibration and material waste, simplified the installation process of the wrapped parts, and reduced worker training costs.
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Figure CN223821091U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of heat preservation pipe production, specifically to a polyethylene resin winding device for heat preservation pipe production. BACKGROUND
[0002] A polyethylene resin winding device for heat preservation pipe production is a mechanical device specially used for producing the outer protective layer of heat preservation pipe, and its main function is to uniformly wind the polyethylene material in a molten state in a strip or sheet form on the outer surface of the heat preservation pipe to form a protective shell.
[0003] Firstly, in the traditional device, the pipeline needs to be manually positioned by manpower or with the help of additional equipment when being placed, which leads to the decline of production efficiency, and manual or non-precise positioning may cause the winding layer to deviate, affecting the product quality.
[0004] Secondly, if there is no clamping function, the pipeline may slip during rotation, leading to uneven winding or stagnation, and the pipeline is prone to positional deviation during rotation, affecting the overall quality of the product.
[0005] Finally, in the transmission device, the film winding part needs to be adjusted by complex tools, leading to a long downtime, and the installation of the traditional film winding part may require skilled operation, increasing the worker training cost and labor intensity. UTILITY MODEL CONTENT
[0006] (I) Technical problems solved
[0007] In view of the deficiencies of the prior art, the utility model provides a polyethylene resin winding device for heat preservation pipe production to solve the technical problems mentioned in the background art.
[0008] (II) Technical scheme
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a polyethylene resin winding device for heat preservation pipe production, comprising a main body, a pipeline, a positioning mechanism and an auxiliary mechanism, the positioning mechanism comprises a first motor, a lead screw, a sliding frame, a second motor, a rotating disc and a clamping mechanism, the first motor is fixedly installed in the main body, the lead screw is fixedly installed at both ends of the first motor and is respectively threadedly engaged with the sliding frame, the sliding frame is installed in the main body and is slidingly connected with the main body, the second motor is fixedly installed in the sliding frame and is fixedly connected with the rotating disc, the rotating disc is installed on the sliding frame and is rotationally connected with the sliding frame, the clamping mechanism comprises an electric push rod, a first connecting rod, a second connecting rod and a clamping plate, the electric push rod is fixedly installed in the rotating disc, the first connecting rod is rotationally connected with the clamping plate and the electric push rod respectively, the second connecting rod is rotationally connected with the clamping plate and the rotating disc respectively, and the clamping plate is connected with the pipeline in a matching mode.
[0010] Preferably, the auxiliary mechanism comprises a third motor, a film winding member, a driven member, a driving member and a spring, the third motor is fixedly installed on one side of the main body, the film winding member is installed in the main body and is rotationally connected with the main body, the driven member is installed on the main body and is rotationally connected with the main body, the driving member is installed on the third motor and is slidingly connected with the third motor, and the spring is installed in the third motor and has the other end fixedly connected with the driving member.
[0011] Preferably, in further, the first roller and the second roller are installed in the main body, the first roller is rotationally connected with the pipeline, and the second roller is slidingly connected with the sliding frame, so as to facilitate rotation of the pipeline.
[0012] Preferably, in further, the third roller is installed on the rotating disc, the first sliding groove and the second sliding groove are arranged on the sliding frame, the second roller rotates in the first sliding groove, and the third roller rotates in the second sliding groove, so as to facilitate smooth operation of the sliding frame.
[0013] Preferably, in further, the electric push rod is provided with the connecting plate at one end, the first connecting rod is rotationally connected with the connecting plate at one end, the main body is provided with the positioning groove, the pipeline is placed in the positioning groove, and the first roller is installed in the positioning groove, so as to facilitate positioning and placement of the pipeline.
[0014] Preferably, in further, the first limiting groove is arranged in the main body, the first limiting block is arranged on the sliding frame and slides in the first limiting groove, so as to facilitate stable sliding of the sliding frame.
[0015] Preferably, in further, the convex block is arranged on the film winding member, the insertion groove is arranged on the driven member and the driving member, and the convex block is connected with the insertion groove, so as to facilitate rotation of the film winding member.
[0016] Preferably, in further, the mounting sleeve is arranged on the third motor, the second limiting sliding groove is arranged in the mounting sleeve, the second limiting sliding block is arranged on the driving member and slides in the second limiting sliding groove, so as to facilitate installation of the film winding member.
[0017] (Three) beneficial effects
[0018] Compared with the prior art, the polyethylene resin winding device for heat preservation pipe production has the following beneficial effects:
[0019] In the utility model, through the cooperation of the first motor, the lead screw, the sliding frame, the second motor, the rotating disc and the clamping mechanism, the rapid positioning function of the device shortens the installation time, the design of driving the pipeline to rotate makes the whole winding process more smooth, and the device vibration and material waste are reduced.
[0020] The clamping function of the device ensures that the pipeline can be closely combined to the transmission device, slipping or falling is avoided, and the uniformity of the winding layer is ensured.
[0021] The auxiliary mechanism is arranged in the utility model, and the mutual cooperation of the third motor, the film winding part, the driven part, the driving part and the spring ensures that the replacement or adjustment of the film winding part is facilitated by the quick installation function of the device, and the equipment downtime is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a general structure schematic view of the polyethylene resin winding device for the heat preservation pipe production in the utility model;
[0023] Figure 2 It is another general structure schematic view in the utility model;
[0024] Figure 3 It is an explosion view of the positioning mechanism in the utility model;
[0025] Figure 4 It is an explosion view of the clamping mechanism in the utility model;
[0026] Figure 5 It is an explosion view of the auxiliary mechanism in the utility model.
[0027] In the drawing: 1, main body; 2, pipeline; 3, first motor; 4, lead screw; 5, sliding frame; 6, second motor; 7, rotating disc; 8, electric push rod; 9, first connecting rod; 10, second connecting rod; 11, clamping plate; 12, third motor; 13, film winding part; 14, driven part; 15, driving part; 16, spring; 17, first roller; 18, second roller; 19, third roller; 20, first sliding groove; 21, second sliding groove; 22, connecting plate; 23, positioning groove; 24, first limiting groove; 25, first limiting block; 26, protruding block; 27, insertion groove; 28, mounting sleeve; 29, second limiting sliding groove; 30, second limiting sliding block. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0029] Embodiment 1:
[0030] Please see Figures 1-5 A polyethylene resin winding device for producing thermal insulation pipes includes a main body 1, a pipe 2, a positioning mechanism, and an auxiliary mechanism. The positioning mechanism includes a first motor 3, a lead screw 4, a sliding frame 5, a second motor 6, a rotating disk 7, and a clamping mechanism. The first motor 3 is fixedly installed inside the main body 1. The lead screw 4 is fixedly installed at both ends of the first motor 3 and threadedly engaged with the sliding frame 5. The sliding frame 5 is installed inside the main body 1 and slidably connected to the main body 1. The second motor 6 is fixedly installed on the sliding frame 5 and fixedly connected to the rotating disk 7. The rotating disk 7 is installed on the sliding frame 5 and rotatably connected to the sliding frame 5. The clamping mechanism includes an electric push rod 8, a first connecting rod 9, a second connecting rod 10, and a clamping plate 11. The electric push rod 8 is fixedly installed inside the rotating disk 7. The first connecting rod 9 is rotatably connected to the clamping plate 11 and the electric push rod 8, respectively. The second connecting rod 10 is rotatably connected to the clamping plate 11 and the rotating disk 7, respectively. The clamping plate 11 is connected to the pipe 2.
[0031] In this embodiment, the positioning mechanism includes a first motor 3, a lead screw 4, a sliding frame 5, a second motor 6, a rotating disk 7, and a clamping mechanism. In use, the first motor 3 drives the lead screw 4 to rotate, causing the sliding frame 5 installed inside the main body 1 to begin sliding in the main body 1. When the sliding frame 5 slides, the first limiting slider on the sliding frame 5 slides in the first limiting groove of the main body 1. Under the action of the second roller 18, the cooperation between the first groove 20 on the sliding frame 5 and the second roller 18 reduces friction when the sliding frame 5 moves, making the movement of the sliding frame 5 more stable. The second motor 6 and the rotating disk 7 installed on the sliding frame 5 move with the sliding frame 5, and then the pipe 2 is placed into the positioning groove of the main body 1. Subsequently, the first motor 3 rotates in the opposite direction, causing the sliding frame 5 to begin inserting into the main body 1, and the rotating disk 7 also enters the interior of the main body 1.
[0032] In this embodiment, the clamping mechanism includes an electric push rod 8, a first connecting rod 9, a second connecting rod 10, and a clamping plate 11. In use, the electric push rod 8 is driven, directly changing the position of the connecting plate 22 on the electric push rod 8, thereby changing the positions of the first connecting rod 9 and the second connecting rod 10. This causes the clamping plate 11 to clamp the inner wall of the pipe 2. Then, the second motor 6 drives the rotating disk 7 to rotate. When the rotating disk 7 rotates, the third roller 19 slides in the second sliding groove 21. Since the clamping plate 11 is in contact with the inner wall of the pipe 2, the pipe 2 begins to rotate in the positioning groove. Under the action of the first roller 17, the rotation of the pipe 2 becomes more stable.
[0033] In this embodiment, the auxiliary mechanism includes a third motor 12, a wrapping film 13, a driven member 14, an active member 15, and a spring 16. First, the wrapping film 13 is placed inside the main body 1. At this time, one end of the wrapping film 13 is inserted into the driven member 14, and the protrusion 26 on the wrapping film 13 directly enters the insertion groove 27 of the driven member 14. Then, the active member 15 is compressed, and the active member 15 compresses the spring 16. During this process, the second limiting slider 30 on the active member 15 slides in the second limiting groove 29 of the mounting sleeve 28. When the wrapping film 13 is placed into the main body 1, the compressed spring 16 pushes the active member 15 to contact the wrapping film 13. The third motor 12 drives the wrapping film 13 to rotate directly. Then, the plastic film on the wrapping film 13 is placed on the pipe 2. At this time, the third motor 12 and the second motor 6 rotate in coordination, and under the action of the first roller 17, the plastic film can be firmly wrapped on the pipe 2.
[0034] Example 2:
[0035] In summary, during use, the first motor 3 directly drives the lead screw 4 to rotate, causing the sliding frame 5 installed inside the main body 1 to begin sliding within the main body 1. As the sliding frame 5 slides, the first limiting slider on the sliding frame 5 slides within the first limiting groove of the main body 1. Furthermore, under the action of the second roller 18, the cooperation between the first groove 20 on the sliding frame 5 and the second roller 18 reduces friction during movement, making the movement of the sliding frame 5 more stable. Additionally, the second motor 6 and the rotating disk 7 installed on the sliding frame 5 move together with the sliding... The sliding frame 5 moves, and then the pipe 2 is placed into the positioning slot of the main body 1. Then the first motor 3 rotates in the reverse direction, causing the sliding frame 5 to begin inserting into the main body 1, and the rotating disk 7 also enters the interior of the main body 1. When the rotating disk 7 is positioned, the clamping mechanism starts to operate. At this time, the electric push rod 8 is driven, directly changing the position of the connecting plate 22 on the electric push rod 8, thereby changing the position of the first connecting rod 9 and the second connecting rod 10, so that the clamping plate 11 clamps the inner wall of the pipe 2. Then the second motor 6 drives the rotating disk 7 to rotate, and the rotating disk 7... During rotation, the third roller 19 slides in the second groove 21. Since the clamping plate 11 contacts the inner wall of the pipe 2, the pipe 2 begins to rotate in the positioning groove. Under the action of the first roller 17, the rotation of the pipe 2 becomes smoother. Then, plastic film is wrapped around the pipe 2. First, the wrapping piece 13 is placed inside the main body 1. Then, one end of the wrapping piece 13 is inserted into the driven member 14. The protrusion 26 on the wrapping piece 13 directly enters the insertion groove 27 of the driven member 14. Subsequently, the driving member 15 is compressed. The spring 16 is compressed, and during this process, the second limiting slider 30 on the active member 15 slides in the second limiting groove 29 of the mounting sleeve 28. When the wrapping member 13 is placed into the main body 1, the compressed spring 16 pushes the active member 15 to contact the wrapping member 13, and the third motor 12 drives the wrapping member 13 to rotate directly. Then the plastic film on the wrapping member 13 is placed on the pipe 2. At this time, the third motor 12 and the second motor 6 rotate together, and under the action of the first roller 17, the plastic film can be firmly wrapped on the pipe 2.
[0036] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A polyethylene resin winding device for the production of a vacuum tube, comprising a main body (1), a pipe (2), a positioning mechanism and an auxiliary mechanism, characterized in that, The positioning mechanism comprises a first motor (3), a lead screw (4), a sliding frame (5), a second motor (6), a rotating disc (7) and a clamping mechanism, the first motor (3) is fixedly installed inside the main body (1), the lead screw (4) is fixedly installed at both ends of the first motor (3) and is in threaded engagement with the sliding frame (5) respectively, the sliding frame (5) is installed inside the main body (1) and is in sliding connection with the main body (1), the second motor (6) is fixedly installed on the sliding frame (5) and is in fixed connection with the rotating disc (7), the rotating disc (7) is installed on the sliding frame (5) and is in rotating connection with the sliding frame (5), the clamping mechanism comprises an electric push rod (8), a first connecting rod (9), a second connecting rod (10) and a clamping plate (11), the electric push rod (8) is fixedly installed inside the rotating disc (7), the first connecting rod (9) is in rotating connection with the clamping plate (11) and the electric push rod (8) respectively, the second connecting rod (10) is in rotating connection with the clamping plate (11) and the rotating disc (7) respectively, and the clamping plate (11) is in matched connection with the pipeline (2).
2. The polyethylene resin winding device for production of a vacuum tube according to claim 1, characterized by: The auxiliary mechanism comprises a third motor (12), a film winding piece (13), a driven piece (14), a driving piece (15) and a spring (16), the third motor (12) is fixedly installed on one side of the main body (1), the film winding piece (13) is installed inside the main body (1) and is in rotating connection with the main body (1), the driven piece (14) is installed on the main body (1) and is in rotating connection with the main body (1), the driving piece (15) is installed on the third motor (12) and is in sliding connection with the third motor (12), and the spring (16) is installed inside the third motor (12) and is in fixed connection with the driving piece (15) at the other end.
3. The polyethylene resin winding device for production of a vacuum tube according to claim 2, characterized in that: First and second rollers (17) and (18) are installed inside the main body (1), the first roller (17) is in rotating connection with the pipeline (2), and the second roller (18) is in sliding connection with the sliding frame (5).
4. The polyethylene resin winding device for production of a vacuum tube according to claim 3, characterized in that: A third roller (19) is installed on the rotating disc (7), first and second sliding grooves (20) and (21) are arranged on the sliding frame (5), the second roller (18) rotates in the first sliding groove (20), and the third roller (19) rotates in the second sliding groove (21).
5. The polyethylene resin winding device for production of a vacuum tube according to claim 3, characterized in that: A connecting plate (22) is arranged at one end of the electric push rod (8), one end of the first connecting rod (9) is in rotating connection with the connecting plate (22), a positioning groove (23) is arranged on the main body (1), the pipeline (2) is placed in the positioning groove (23), and the first roller (17) is installed in the positioning groove (23).
6. The polyethylene resin winding device for production of a vacuum tube according to claim 1, characterized in that: A first limiting groove (24) is arranged inside the main body (1), a first limiting block (25) is arranged on the sliding frame (5), and the first limiting block (25) slides in the first limiting groove (24).
7. The polyethylene resin winding device for production of a vacuum tube according to claim 2, characterized in that: A protruding block (26) is arranged on the film winding piece (13), and insertion grooves (27) are arranged on the driven piece (14) and the driving piece (15), the protruding block (26) is in matched connection with the insertion grooves (27).
8. The polyethylene resin winding device for production of a vacuum tube according to claim 7, characterized by: The third motor (12) is provided with a mounting sleeve (28), the mounting sleeve (28) is internally provided with a second limiting sliding groove (29), the driving part (15) is provided with a second limiting sliding block (30), and the second limiting sliding block (30) slides in the second limiting sliding groove (29).