Full-automatic plate feeding machine

Abstract

The utility model discloses a full-automatic plate feeding machine which comprises a machine frame, a plate feeding mechanism, a translation mechanism and a lifting mechanism, the plate feeding mechanism, the translation mechanism and the lifting mechanism are arranged on the machine frame, the machine frame is provided with a plurality of plate conveying tables and plate detection tables which are independently arranged, the plate conveying tables are detachably connected with the machine frame, and the machine frame is further provided with a moving frame connected with the translation mechanism. A plate carrying mechanism is arranged on the moving frame, and the plate feeding mechanism is connected with a lifting mechanism. The detachable plate conveying tables are arranged, the working efficiency is greatly improved, and the plate conveying tables are detachably connected with the rack and are convenient to maintain and replace. Through the whole full-automatic design, manual intervention is reduced, the speed and efficiency of a production line are improved, and feeding, carrying and detecting of the plates can be rapidly completed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of plate feeding machine, concretely to full -automatic plate feeding machine. BACKGROUND

[0002] With the rapid development of electronic industry, flexible printed circuit board (FPC) as an important electronic component, is widely used in smart phones, wearable devices, tablet computers and other miniaturization electronic products. FPC is favored because of its light, thin, flexible and multi-layer design advantages. However, due to the dependence on manual operation, the production efficiency of traditional plate feeding machine is low, the automation level is not high, and it cannot meet the demand of large-scale production. In the FPC plate feeding process, workers need to manually place FPC plate on the equipment to ensure correct alignment. This not only increases the labor intensity, but also increases the risk of human operation error. Complex manual operation not only affects the production rhythm, but also may cause unstable product quality and increase the rate of defective products. SUMMARY

[0003] In order to overcome the deficiencies of the prior art, the utility model provides full -automatic plate feeding machine, can effectively solve the problem put forward in background art.

[0004] The utility model solves the technical scheme that it adopts:

[0005] Full -automatic plate feeding machine, including frame, set up on the plate material feeding mechanism, translation mechanism and lifting mechanism of frame, the frame is equipped with a plurality of independent settings plate material conveying table and plate material detection table, each plate material conveying table is detachable with frame, the frame is also equipped with the moving frame connected with translation mechanism, the moving frame is equipped with plate material handling mechanism, wherein the plate material feeding mechanism is connected with lifting mechanism, the moving frame moves along the Y axis direction of frame through translation mechanism;

[0006] The plate material feeding mechanism includes a mounting rod arranged on the frame and a plurality of mounting frames connected with the mounting rod, the mounting frame is provided with a rotating machine base and a plurality of first vacuum suction cups, the first vacuum suction cups are arranged around the outer side of the mounting frame, the rotating machine base is connected with the mounting rod, and the mounting frame rotates along the axis of the mounting rod through the rotating machine base.

[0007] As a further description of the above technical scheme, one side of the frame is provided with a feeding bracket, wherein the plate material conveying table is arranged on the side away from the feeding bracket, the plate material conveying table is provided with a plate material conveying station, and the plate material conveying station is provided with a conveying belt.

[0008] As a further description of the above technical scheme, the plate material detection table is fixedly arranged on the frame, the end face of the plate material conveying table is provided with a plurality of plate material detection stations corresponding to the conveying table, and the bottom of the plate material detection station is provided with a CDD visual detection module.

[0009] As the further description of the above technical scheme, the translation mechanism includes two fixed seats one, a translation guide rail provided on the fixed seat one and a first motor, two fixed seats one are also provided with a transmission structure connected with the first motor, the fixed seat one is symmetrically arranged on the rack, and the translation guide rail is connected with the moving frame.

[0010] As the further description of the above technical scheme, the moving frame is provided with a first sliding seat at the connection with the moving guide rail, the first sliding seat is provided with a lead screw connected with the transmission structure, and the first sliding seat is fixedly arranged on the moving frame.

[0011] As the further description of the above technical scheme, the lifting mechanism includes two fixed seats two and a connecting arm provided on the fixed seat two, the connecting arm is provided with a second motor, a second sliding seat and a driving shaft, and the connecting arm is fixedly connected with the mounting rod.

[0012] As the further description of the above technical scheme, the second motor is connected with the driving shaft, the second sliding seat is fixedly connected with the connecting arm, the driving shaft penetrates the second sliding seat, the second sliding seat moves along the axis direction of the driving shaft, and the driving shaft is vertically arranged on the fixed seat two.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] The full-automatic plate feeding machine has at least one of the following beneficial effects in the process of use:

[0015] A plurality of detachable plate conveying tables are arranged, work efficiency is greatly improved, the plate conveying table is connected with the rack through a detachable connection mode, and maintenance and replacement are facilitated. The whole is designed to be fully automatic, manual intervention is reduced, the speed and efficiency of the production line are improved, and plate feeding, carrying and detection can be quickly completed. The CDD visual detection module is adopted, real-time monitoring of the plate can be realized, the quality of each plate is ensured, the rate of defective products is reduced, and the consistency of products is improved. According to the detachable connection and modularization characteristics in the design, maintenance and fault checking of the equipment are more convenient, and downtime is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the full-automatic plate feeding machine of the utility model;

[0017] Figure 2 It is a first side structure schematic view of the full-automatic plate feeding machine of the utility model;

[0018] Figure 3 It is a second side structure schematic view of the full-automatic plate feeding machine of the utility model;

[0019] Figure 4 It is the perspective structure schematic view of full-automatic plate feeding machine.

[0020] Reference numerals in the drawing:

[0021] 1, rack; 101, feeding bracket; 102, plate conveying table; 103, plate detection table; 104, plate detection station; 105, plate conveying station; 106, CDD visual detection module; 107, conveying belt; 2, plate feeding mechanism; 201, mounting frame; 202, first vacuum chuck; 203, mounting rod; 204, rotary base; 3, moving frame; 301, plate carrying mechanism; 302, mounting seat; 303, sensor element; 304, vacuum adsorption module; 305, second vacuum chuck; 4, translation mechanism; 401, translation guide rail; 402, first motor; 403, transmission structure; 404, first sliding seat; 5, lifting mechanism; 501, connecting arm; 502, second motor; 503, second sliding seat; 504, drive shaft. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] As shown in Figures 1-4 The present application provides a full-automatic plate feeding machine, which comprises a rack 1, a plate feeding mechanism 2, a translation mechanism 4 and a lifting mechanism 5 arranged on the rack 1. The rack 1 is provided with a plurality of independently arranged plate conveying tables 102 and plate detection tables 103. Each plate conveying table 102 is detachably connected with the rack 1. The rack 1 is further provided with a moving frame 3 connected with the translation mechanism 4. The moving frame 3 is provided with a plate carrying mechanism 301. The plate feeding mechanism 2 is connected with the lifting mechanism 5. The moving frame 3 moves along the Y-axis direction of the rack 1 through the translation mechanism 4.

[0024] The embodiment is provided with a plurality of detachable plate conveying tables 102 on the rack 1, which are connected with the rack 1 through detachable connection, facilitating maintenance and replacement. The plate feeding mechanism 2 is responsible for adsorbing the plate on the corresponding first vacuum chuck 202 from the plate on the feeding bracket 101. The feeding mechanism is connected with the lifting mechanism 5 and can be adjusted up and down according to the height change of the plate stack. The moving frame 3 is connected to the translation mechanism 4 to realize horizontal movement along the Y-axis direction. The translation mechanism 4 includes a fixed seat, a guide rail and a motor and other components to ensure smooth and efficient movement. The plate carrying mechanism 301 on the moving frame 3 can quickly move within the range of the rack 1 to deliver the plate to the designated position. The plate carrying mechanism 301 first places the plate on the plate detection table 103 for detection before carrying it to the plate conveying table 102 for plate feeding operation. The plate detection table 103 is provided with a visual detection module to monitor the condition of the plate in real time and detect its size, appearance defects, etc. Through image processing algorithm, any plate that does not meet the standard can be quickly identified.

[0025] The plate feeding mechanism 2 includes a mounting rod 203 arranged on the rack 1 and a plurality of mounting frames 201 connected with the mounting rod 203. The mounting frame 201 is provided with a rotating seat 204 and a plurality of first vacuum chucks 202. The first vacuum chucks 202 are arranged around the outer side of the mounting frame 201. The rotating seat 204 is connected with the mounting rod 203. The mounting frame 201 rotates along the axis of the mounting rod 203 through the rotating seat 204.

[0026] Further, one side of the rack 1 is provided with a feeding bracket 101. The plate conveying table 102 is arranged on the side away from the feeding bracket 101. The plate conveying table 102 is provided with a plate conveying station 105. The plate conveying station 105 is provided with a conveying belt 107.

[0027] The mounting rod 203 in the embodiment serves as the supporting structure of the plate feeding mechanism 2 and is fixed on the rack 1 to provide vertical support height. The mounting frame 201 is connected with the mounting rod 203 and is arranged on the mounting rod 203 through the rotating seat 204, so that the three first vacuum chucks 202 arranged on the mounting frame 201 can rotate in sequence to realize continuous feeding operation and improve work efficiency.

[0028] When feeding is needed, the first vacuum chuck 202 on the mounting frame 201 rotates to an appropriate angle under the control of the rotating seat 204, so that the position of the vacuum chuck is aligned with the plate to be fed. The vacuum system is turned on, and the first vacuum chuck 202 adsorbs the plate through negative pressure to ensure that it is firmly adsorbed on the chuck. Due to the automation of the feeding process, manual operation is reduced, labor cost is effectively saved in long-term operation, and economic benefit is improved.

[0029] Before the plate material is transported, the sensor element 303 detects whether the plate material to be transported is in a specific position, confirming the presence of the plate material. Through the action of the cylinder, the vacuum suction module 304 is activated, and the second vacuum suction disc 305 starts to generate negative pressure to suck the plate material to be transported. The moving frame 3 moves along the front and back direction of the rack 1, and the second vacuum suction disc 305 on the mounting seat 302 transports the plate material to the designated position. The moving frame 3 is driven by the translation mechanism 4, which can quickly complete the movement. After reaching the target position, the cylinder releases the air pressure, and the vacuum suction disc releases the plate material, completing the placement operation of the plate material.

[0030] The embodiment is designed to be fully automated, reducing manual intervention and improving the speed and efficiency of the production line. It can quickly complete the feeding, transporting and detecting of the plate material. The CDD vision detection module 106 can monitor the plate material in real time, ensure the quality of each plate material, reduce the rate of defective products, and improve the consistency of products. According to the design of detachable connection and modularization, the maintenance and troubleshooting of the equipment are more convenient, reducing downtime.

[0031] Further, the plate material detection table 103 is fixed on the rack 1, and the end surface of the plate material conveying table 102 is provided with a plurality of plate material detection stations 104 corresponding to the conveying table. The bottom of the plate material detection station 104 is provided with a CDD vision detection module 106.

[0032] The feeding bracket 101 is arranged on one side of the rack 1, and is used to support and place the plate material to be fed. In use, the plate material can be placed on the feeding bracket 101 by a mechanical hand, and the plate material on the first vacuum suction disc 202 is transported to the plate material detection table 103 by the second vacuum suction disc 305 one by one. After detection, it is transported to the plate material conveying station 105, and the conveying belt 107 conveys the plate material to the required position. The automatic conveying system reduces the need for manual transportation, improves the efficiency of resource use in the production process, and reduces labor costs.

[0033] Further, the translation mechanism 4 includes two fixed seats, a translation guide rail 401 arranged on the fixed seat, and a first motor 402. The transmission structure 403 connected to the first motor 402 is also arranged between the two fixed seats. The fixed seat is symmetrically arranged on the rack 1, and the translation guide rail 401 is connected with the moving frame 3.

[0034] The plate detection platform 103 is fixedly installed on the rack 1 to provide a stable base to ensure the accuracy and reliability of detection. The end surface of the plate detection platform 103 is provided with a plurality of detection stations, which are mainly used for real-time detection of the plate during plate conveying. The plate detection platform 103 can position the plate to be detected during conveying to ensure that each plate is detected. The CDD visual detection module 106 is installed at the bottom of the detection station and uses image processing technology to visually detect the passing plate to determine its quality, size and other characteristics.

[0035] When the plate reaches the detection station, the CDD visual detection module 106 captures a high-resolution image of the plate by using the built-in camera. The detection module uses advanced image processing algorithms to analyze the image of the plate, including detecting whether there is a defect, whether the size is qualified, and whether the shape meets the standard.

[0036] Further, the connection between the moving frame 3 and the moving guide rail is provided with a first sliding seat 404, which is provided with a lead screw connected to the transmission structure 403, and the first sliding seat 404 is fixedly arranged on the moving frame 3.

[0037] When the system needs to move the moving frame 3, the control system starts the first motor 402, and the moving frame 3 slides along the translation guide rail 401 to realize horizontal movement on the rack 1. During the whole process, the translation guide rail 401 ensures smooth and vertical movement of the mechanical structure, reducing friction loss.

[0038] Further, the lifting mechanism 5 includes two fixed seats II and a connecting arm 501 arranged on the fixed seat II, the connecting arm 501 is provided with a second motor 502, a second sliding seat 503 and a driving shaft 504, and the connecting arm 501 is fixedly connected with the mounting rod 203.

[0039] When the moving frame 3 needs to change position, the control system starts the motor, and the motor drives the lead screw to rotate through the transmission structure 403. The rotation of the lead screw interacts with the corresponding nut on the first sliding seat 404 through the thread structure, so that the sliding seat moves along the guide rail. Since the first sliding seat 404 is fixed on the moving frame 3, the movement of the sliding seat directly causes the moving frame 3 to translate along the moving guide rail, completing the required positioning or conveying task.

[0040] The second motor 502 is connected to the driving shaft 504, the second sliding seat 503 is fixedly connected with the connecting arm 501, the driving shaft 504 penetrates the second sliding seat 503, the second sliding seat 503 moves along the axis direction of the driving shaft 504, and the driving shaft 504 is vertically arranged on the fixed seat II.

[0041] When the lifting operation is needed, the control system starts the second motor 502. The motor drives the connected drive shaft 504 to rotate, and the rotation of the drive shaft 504 is usually converted into linear motion through gears or other transmission structures 403. Since the second slide 503 is fixed with the connecting arm 501, the rotation of the drive shaft 504 makes the slide move along the axial direction, thereby realizing the lifting movement. Due to the movement of the second slide 503, the connecting arm 501 also rises or falls, thereby making the workpiece or equipment mounted on the connecting arm 501 realize the corresponding lifting.

[0042] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A fully automatic board loading machine, characterized in that: The device includes a frame, a sheet metal feeding mechanism, a translation mechanism, and a lifting mechanism mounted on the frame. The frame has multiple independently set sheet metal conveying tables and sheet metal inspection tables. Each sheet metal conveying table is detachably connected to the frame. The frame also has a movable frame connected to the translation mechanism. The movable frame has a sheet metal handling mechanism mounted on it. The sheet metal feeding mechanism is connected to the lifting mechanism. The movable frame moves along the Y-axis of the frame via the translation mechanism. The sheet metal feeding mechanism includes a mounting rod mounted on a frame and multiple mounting frames connected to the mounting rod. The mounting frame is equipped with a rotating base and multiple first vacuum suction cups. The first vacuum suction cups are arranged around the outside of the mounting frame. The rotating base is connected to the mounting rod, and the mounting frame rotates along the axis of the mounting rod via the rotating base.

2. The fully automatic board loading machine according to claim 1, characterized in that: The frame is provided with a feeding bracket on one side, and the sheet metal conveying platform is located on the side away from the feeding bracket. The sheet metal conveying platform is provided with a sheet metal conveying station, and the sheet metal conveying station is provided with a conveyor belt.

3. The fully automatic board loading machine according to claim 1, characterized in that: The sheet metal inspection station is fixedly mounted on the frame. The end face of the sheet metal conveying station is provided with multiple sheet metal inspection stations corresponding to the conveying station. The bottom of each sheet metal inspection station is provided with a CDD vision inspection module.

4. The fully automatic board loading machine according to claim 1, characterized in that: The translation mechanism includes two fixed seats, a translation guide rail mounted on the fixed seats, and a first motor. A transmission structure connecting the first motor is also provided between the two fixed seats. The fixed seats are symmetrically arranged on the frame, and the translation guide rail is connected to the moving frame.

5. The fully automatic board loading machine according to claim 4, characterized in that: The connection between the movable frame and the movable guide rail is provided with a first slide block. The first slide block is provided with a lead screw that connects to the transmission structure. The first slide block is fixedly mounted on the movable frame.

6. The fully automatic board loading machine according to claim 1, characterized in that: The lifting mechanism includes two fixed seats and a connecting arm mounted on the fixed seats. The connecting arm is equipped with a second motor, a second slide and a drive shaft. The connecting arm is fixedly connected to the mounting rod.

7. The fully automatic board loading machine according to claim 6, characterized in that: The second motor is connected to the drive shaft, the second slide is fixedly connected to the connecting arm, the drive shaft passes through the second slide, the second slide moves along the axis of the drive shaft, and the drive shaft is perpendicularly mounted on the second fixed base.

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