Single coil storage and splitting mechanism

By designing a single-coil storage and splitting mechanism for the storage and splitting components, the problem of mismatch between cooling deformation and speed after plastic single coil molding was solved, achieving stable material supply and binding.

CN223822706UActive Publication Date: 2026-01-23QINGDAO H Y
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Patent Information

Application Number
CN202520584686.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-01-23
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

Plastic single coils suffer from binding stability issues due to cooling deformation after molding, and the mismatch between molding speed and binding speed leads to material accumulation or shortage.

Method used

A single-coil storage and splitting mechanism was designed, comprising a feeding component, a storage component, and a splitting component. The storage component provides cooling time to adapt to the production speed, and the splitting component delivers the coils one by one to avoid interference.

Benefits of technology

The problem of coil deformation and speed matching was solved, the stability of material feeding was improved, material accumulation or shortage was prevented, and the smooth delivery and binding of coils were ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a unicoil storage and splitting mechanism, including loading subassembly, material storage subassembly and splitting subassembly, material storage subassembly includes material storage plate, front baffle, front baffle cylinder, back baffle and back baffle cylinder, the front baffle is provided the feed end of material storage plate, and the both sides with front baffle cylinder transmission connection, back baffle cylinder transmission connection, back baffle cylinder transmission connection, back baffle cylinder transmission connection, back baffle cylinder transmission connection, back baffle cylinder transmission connection, back baffle cylinder transmission connection, back baffle cylinder transmission connection, back baffle cylinder transmission connection, back baffle cylinder transmission connection, back baffle cylinder transmission connection. The rear baffle is arranged at the discharging end of the storage plate, the bottom of the rear baffle is in transmission connection with the rear baffle air cylinder, the splitting assembly comprises a splitting conveying belt and a splitting motor, and the splitting motor is in transmission connection with the splitting conveying belt. According to the utility model, the cut plastic single coil is temporarily stored through the storage assembly, enough cooling time can be provided for the coil, the problems of deformation and the like during subsequent binding are prevented, the production speed of a subsequent production line can be adapted, and the problem of material accumulation or material shortage is avoided; and the temporarily stored coils can be split and conveyed through the splitting assembly, so that the coils do not interfere with one another, and the feeding stability is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to coil production technical field, especially a single coil storage and split mechanism. BACKGROUND

[0002] The plastic single coil used for coil binding needs to be split and transported one by one after forming and cutting in order to be connected with the full-automatic production line, so as to realize the automatic binding of the coil.

[0003] Since the plastic single coil is generally produced by hot forming, on the one hand, the formed coil will deform to some extent during cooling, which will affect the binding stability of the coil if it is directly put into production at this time; on the other hand, the forming speed of the coil may not match the binding speed of the coil, which will cause coil accumulation or lack of material at this time, and the production speed of the coil forming equipment has to be frequently adjusted by the staff, which is relatively cumbersome. UTILITY MODEL CONTENTS

[0004] To solve the above technical problems, the utility model discloses a single coil storage and split mechanism, which comprises a feeding assembly, a storage assembly and a split assembly, the storage assembly is arranged between the feeding assembly and the split assembly, the storage assembly comprises a storage plate, a front baffle, a front baffle cylinder, a rear baffle and a rear baffle cylinder, the storage plate is arranged between the feeding assembly and the split assembly in an inclined manner, the front baffle is arranged at the feeding end of the storage plate and is drivingly connected with the front baffle cylinder on both sides, the rear baffle is arranged at the discharging end of the storage plate and is drivingly connected with the rear baffle cylinder at the bottom, the split assembly comprises a split conveying belt and a split motor, the split conveying belt is arranged at the lower side of the discharging end of the storage plate, and the split motor is drivingly connected with the split conveying belt.

[0005] Further, a plurality of through holes are arranged on the storage plate from the discharging end to the feeding end side in sequence and at intervals, and each through hole is provided with an induction switch.

[0006] Further, a plurality of partition strips are arranged on the rear baffle towards the side of the storage plate at intervals, and the partition strips extend towards the feeding end side in an inclined manner.

[0007] Further, a transparent cover plate is arranged on the upper side of the storage plate at intervals through supporting columns.

[0008] Further, the discharging end of the split conveying belt is connected with a coil driving assembly through a support plate, the coil driving assembly comprises a driving motor, a driving roller, a transmission roller, a fixed arm, a swing arm and an adjusting cylinder, the driving motor is arranged on the support plate and is in transmission connection with the driving roller through the transmission roller, the fixed arm is arranged on one side of the driving roller and the transmission roller, the swing arm is swingably arranged on the fixed arm and is in rotational connection with the driving roller at one end and is fixedly connected with the adjusting cylinder at the other end, and the piston rod end of the adjusting cylinder is provided with a roller shaft in movable connection with the swing arm.

[0009] Further, the swing arm is provided with an adjusting groove in movable connection with the fixed arm through an adjusting bolt.

[0010] Further, the piston rod end of the adjusting cylinder is provided with a swing block, one end of the swing block is in rotational connection with the fixed arm, and the other end is in rotational connection with the roller shaft.

[0011] Further, the feeding assembly comprises a feeding box, a feeding conveying belt and a feeding motor, the feeding box is arranged above the feeding end of the feeding conveying belt, and the feeding motor is arranged on one side of the feeding box and is in transmission connection with the feeding conveying belt.

[0012] Further, one side of the feeding box is provided with a feeding opening, one side of the feeding opening is provided with a feeding cylinder through a fixed plate, the piston rod end of the feeding cylinder is provided with a blade, and each of the upper and lower sides of the blade is provided with a limiting blade seat on the side wall of the fixed plate, and the blade is in sliding connection with the limiting blade seat.

[0013] Further, one side of the feeding box is provided with a feeding opening, one side of the feeding opening is provided with a feeding cylinder through a fixed plate, the piston rod end of the feeding cylinder is provided with a blade, and each of the upper and lower sides of the blade is provided with a limiting blade seat on the side wall of the fixed plate, and the blade is in sliding connection with the limiting blade seat.

[0014] Compared with the prior art, the beneficial effects of the present application are:

[0015] The present application can temporarily store the cut plastic single coil, on the one hand, can provide sufficient cooling time for the coil to prevent deformation and other problems during subsequent binding, on the other hand, can also adapt to the production speed of the subsequent production line to avoid the problems of material accumulation or shortage, and through the setting of the split assembly, the temporarily stored coils can be split and conveyed, so that the coils do not interfere with each other, and the feeding stability is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a partial structural schematic diagram of the present invention;

[0019] Figure 3 This is a partial structural diagram of the feeding assembly in this utility model;

[0020] Figure 4 This is a partial structural diagram of the material storage component in this utility model;

[0021] Figure 5 for Figure 2 Enlarged view of the local structure at point A in the middle.

[0022] Figure label:

[0023] 10-Feeding assembly, 11-Feeding box, 12-Feeding conveyor belt, 13-Feeding motor, 14-Baffle, 15-Feeding port, 16-Fixing plate, 17-Feeding cylinder, 18-Blade, 19-Limiting blade holder, 110-Transition plate, 111-Receiving plate, 112-Rotating shaft, 113-Baffle plate;

[0024] 20-Storage assembly, 21-Storage plate, 22-Front baffle, 23-Front baffle cylinder, 24-Rear baffle, 25-Rear baffle cylinder, 26-Inductive switch, 27-Separator strip, 28-Support column, 29-Transparent cover;

[0025] 30-Disassembly component, 31-Disassembly conveyor belt, 32-Disassembly motor, 33-Support plate, 34-Drive motor, 35-Drive roller, 36-Transmission roller, 37-Fixed arm, 38-Swing arm, 39-Adjusting cylinder, 310-Roller, 311-Adjusting groove, 312-Adjusting bolt, 313-Swing block. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0028] In the description of the embodiments, unless otherwise expressly specified and limited, the terms "set," "connect," etc., should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or a connection through an intermediate medium, or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] like Figures 1-2 As shown, the single coil storage and splitting mechanism in this embodiment includes a feeding component 10, a storage component 20, and a splitting component 30. The storage component 20 is disposed between the feeding component 10 and the splitting component 30. The coil enters the storage component 20 from the feeding component 10 and is then conveyed out through the splitting component 30.

[0030] like Figure 3 As shown, the feeding assembly 10 includes a feeding box 11, a feeding conveyor belt 12, and a feeding motor 13. The feeding box 11 is located above the feeding end of the feeding conveyor belt 12. The feeding motor 13 is located on one side of the feeding box 11 and is connected to the feeding conveyor belt 12 for transmission. Several baffles 14 are provided at equal intervals on the surface of the feeding conveyor belt 12 to isolate the coils one by one.

[0031] A feeding port 15 is provided on one side of the feeding box 11. A feeding cylinder 17 is provided on one side of the feeding port 15 via a fixing plate 16. A blade 18 is provided at the end of the piston rod of the feeding cylinder 17. A limiting knife seat 19 is provided on the side wall of the fixing plate 16 on the upper and lower sides of the blade 18. The blade 18 is slidably connected to the limiting knife seat 19.

[0032] Inside the feeding box 11, a transition plate 110 is provided on one side of the feeding port 15. A receiving plate 111 is provided on the lower side of the transition plate 110. The receiving plate 111 is rotatably connected to the two side walls of the feeding box 11 via a rotating shaft 112. An adjustment knob connected to the rotating shaft 112 is also provided on the outside of the feeding box 11. The rotating shaft 11 can be rotated by the adjustment knob, thereby adjusting the tilt angle of the receiving plate 111 to ensure that the coil falls smoothly into the corresponding partition.

[0033] A baffle plate 113 is provided on one side of the receiving plate 111 along the longitudinal direction. The baffle plate 113 is also rotatably connected to the two side walls of the feeding box 11 via a rotating shaft. An adjustment knob connected to the rotating shaft is also provided on the outside of the feeding box 11. The tilt angle of the baffle plate 113 can be adjusted by the adjustment knob so as to block the coil and prevent the coil from falling into the wrong partition due to inertia when it slides down the receiving plate 111.

[0034] After being formed, the coil is conveyed to the feeding box 11 through the feeding port 15. The feeding cylinder 17 is activated once every certain period of time, causing the blade 18 to slide along the limiting blade seat 19 and cut the coil to obtain several coils of equal length.

[0035] After being cut, the coils fall onto the feeding conveyor belt 12 via the transition plate 110 and the receiving plate 111, with one coil falling into each partition.

[0036] Combination Figure 1 and Figure 4 As shown, the storage assembly 20 includes a storage plate 21, a front baffle 22, a front baffle cylinder 23, a rear baffle 24, and a rear baffle cylinder 25. The storage plate 21 is inclinedly disposed between the feeding assembly 10 and the splitting assembly 30. The front baffle 22 is disposed at the feeding end of the storage plate 21 and is connected to the front baffle cylinder 23 on both sides. The rear baffle 24 is disposed at the discharging end of the storage plate 21 and is connected to the rear baffle cylinder 25 at its bottom.

[0037] The front baffle cylinder 23 can drive the front baffle 22 to move closer to or further away from the storage plate 21 to achieve on / off control of the feeding end; the rear baffle cylinder 25 can drive the rear baffle 24 to move closer to or further away from the storage plate 21 to achieve on / off control of the discharging end.

[0038] The storage plate 21 has multiple through holes spaced apart from the discharge end to the feed end. Each through hole is equipped with an induction switch 26. The induction switch 26 can be a capacitive switch or a photoelectric switch to sense the position of the coil. The induction switch 26 is connected to the feeding motor 13 by an electrical signal. The feeding motor 13 can be a speed-regulating motor or connected to a frequency converter to realize the speed regulation function of the feeding motor 13.

[0039] When the induction switch 26 at the farthest end of the rear baffle 24 receives the induction signal, it indicates that the coil has accumulated to a certain quantity. At this time, the induction switch 26 can control the feeding motor 13 to decelerate or stop, so as to slow down the supply of coils.

[0040] Multiple separators 27 are spaced apart on the side of the rear baffle 24 facing the storage plate 21. The separators 27 extend obliquely toward the feed end. When the coil rolls down along the storage plate 21, it will roll along the multiple separators 27, thereby realizing the sequential arrangement of the coil.

[0041] A transparent cover plate 29 is provided above the storage plate 21 through the support column 28 at intervals. On the one hand, it can limit the coil, and on the other hand, it is convenient to observe the storage status of the coil.

[0042] like Figure 2As shown, the splitting assembly 30 includes a splitting conveyor belt 31 and a splitting motor 32. The splitting conveyor belt 31 is located below the discharge end of the storage plate 21. The splitting motor 32 is connected to the splitting conveyor belt 31 through a transmission. The two can be connected by conventional transmission methods in the art, such as belts or chains.

[0043] When the rear baffle 24 is opened, the coil will roll onto the splitting conveyor belt 31. The splitting motor 32 drives the coil to be conveyed to its discharge end. The discharge end of the splitting conveyor belt 31 is connected to the coil drive assembly through the support plate 33.

[0044] like Figure 5 As shown, the coil drive assembly includes a drive motor 34, a drive roller 35, a transmission roller 36, a fixed arm 37, a swing arm 38, and an adjusting cylinder 39. The drive motor 34 is mounted on the support plate 33 and is connected to the drive roller 35 via the transmission roller 36. The drive motor 34, the drive roller 35, and the transmission roller 36 can be connected by conventional transmission methods in the art, such as belts or chains.

[0045] The fixed arm 37 is located on one side of the drive roller 35 and the transmission roller 36. The swing arm 38 is swingably mounted on the fixed arm 37 and one end is rotatably connected to the drive roller 35, while the other end is fixedly connected to the adjusting cylinder 39. The piston rod end of the adjusting cylinder 39 is provided with a roller 310 that is movably engaged with the swing arm 38.

[0046] The swing arm 38 is provided with an adjustment groove 311. The adjustment groove 311 is movably connected to the fixed arm 37 through the adjustment bolt 312. By sliding the swing arm 38 back and forth, the position of the adjustment groove 311 and the adjustment bolt 312 can be changed, thereby adjusting the transmission engagement position between the swing arm 38 and the roller 310.

[0047] The piston rod end of the adjusting cylinder 39 is provided with a swing block 313. One end of the swing block 313 is rotatably connected to the fixed arm 37, and the other end is rotatably connected to the roller 310.

[0048] When the adjusting cylinder 39 drives the swing block 313 to swing back and forth, it will drive the roller 310 to swing back and forth relative to the rear of the swing arm 38, so that the swing arm 38 generates a lever effect, thereby causing the drive roller 35 to contact or separate from the coil.

[0049] When the drive roller 35 contacts the coil, the drive motor 34 drives the drive roller 35 to rotate through the transmission roller 36. Then, through the friction between the drive roller 35 and the coil, the coil rotates and continues to be conveyed outward. The outer side of the coil drive assembly can be connected to the coil binding production line to realize the feeding of the coil.

[0050] This invention, through the setting of the material storage component 20, can temporarily store the cut plastic single coils. On the one hand, it can provide sufficient cooling time for the coils to prevent deformation and other problems during subsequent binding. On the other hand, it can also adapt to the production speed of the subsequent production line to avoid material accumulation or shortage. Furthermore, through the setting of the splitting component 30, the temporarily stored coils can be split one by one and transported sequentially, so that the coils do not interfere with each other and improve the stability of material supply.

[0051] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope claimed by this utility model.

Claims

1. A single-coil storage and splitting mechanism, characterized in that: The device includes a feeding assembly, a storage assembly, and a splitting assembly. The storage assembly is located between the feeding assembly and the splitting assembly. The storage assembly includes a storage plate, a front baffle, a front baffle cylinder, a rear baffle, and a rear baffle cylinder. The storage plate is inclined between the feeding assembly and the splitting assembly. The front baffle is located at the feeding end of the storage plate and is driven to the front baffle cylinder on both sides. The rear baffle is located at the discharge end of the storage plate and is driven to the rear baffle cylinder at its bottom. The splitting assembly includes a splitting conveyor belt and a splitting motor. The splitting conveyor belt is located below the discharge end of the storage plate, and the splitting motor is driven to the splitting conveyor belt.

2. The single-coil storage and splitting mechanism according to claim 1, characterized in that: The storage plate has multiple through holes spaced apart from the discharge end to the inlet end, and each through hole is equipped with a sensor switch.

3. The single-coil storage and splitting mechanism according to claim 1, characterized in that: The rear baffle is provided with a plurality of partition strips spaced apart on the side facing the storage plate, and the partition strips extend obliquely toward the feed end.

4. The single-coil storage and splitting mechanism according to claim 1, characterized in that: The storage plate is provided with transparent cover plates at intervals above it via support columns.

5. The single-coil storage and splitting mechanism according to claim 1, characterized in that: The discharge end of the split conveyor belt is connected to a coil drive assembly via a support plate. The coil drive assembly includes a drive motor, a drive roller, a transmission roller, a fixed arm, a swing arm, and an adjusting cylinder. The drive motor is mounted on the support plate and is connected to the drive roller via the transmission roller. The fixed arm is mounted on one side of the drive roller and the transmission roller. The swing arm is swayably mounted on the fixed arm, with one end rotatably connected to the drive roller and the other end fixedly connected to the adjusting cylinder. The piston rod end of the adjusting cylinder is provided with a roller that moves in coordination with the swing arm.

6. The single-coil storage and splitting mechanism according to claim 5, characterized in that: The swing arm is provided with an adjustment groove, which is movably connected to the fixed arm by an adjustment bolt.

7. The single-coil storage and splitting mechanism according to claim 5, characterized in that: The piston rod end of the regulating cylinder is provided with a swing block, one end of which is rotatably connected to the fixed arm and the other end is rotatably connected to the roller.

8. The single-coil storage and splitting mechanism according to claim 1, characterized in that: The feeding assembly includes a feeding box, a feeding conveyor belt, and a feeding motor. The feeding box is located above the feeding end of the feeding conveyor belt, and the feeding motor is located on one side of the feeding box and is connected to the feeding conveyor belt for transmission.

9. The single-coil storage and splitting mechanism according to claim 8, characterized in that: The feeding box has a feeding port on one side, and a feeding cylinder is installed on the side of the feeding port via a fixed plate. The piston rod end of the feeding cylinder is provided with a blade. A limiting blade seat is provided on the side wall of the fixed plate on both the upper and lower sides of the blade. The blade is slidably connected to the limiting blade seat.

10. The single-coil storage and splitting mechanism according to claim 9, characterized in that: The feeding box is equipped with a receiving plate on one side of the feeding port, and the receiving plate is rotatably connected to the two side walls of the feeding box via a rotating shaft.