Sludge jetting device
By adjusting the position and angle of the diffuser and sludge injection pipe using a cylinder and angle adjustment structure, the problem of poor sludge dispersion in existing technologies is solved, achieving stable and efficient mixing under different operating conditions.
Patent Information
- Application Number
- CN202520092474.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-15
AI Technical Summary
In existing sludge injection devices, simply adjusting the position of the internal diffuser tube cannot achieve a good dispersion effect, and manual adjustment is inefficient and cannot guarantee the stability of the sludge dispersion effect.
The extension length of the diffuser is adjusted by pushing a cylinder, and the tilt angle of the sludge injection pipe is adjusted by an angle adjustment structure. Combined with a sealing soft cover and an angle adjustment structure, the mixing effect of compressed air and sludge is achieved.
Under different operating conditions, a good mixing effect between compressed air and sludge was achieved, which improved the stability and efficiency of sludge dispersion.
Smart Images

Figure CN223826250U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sludge treatment equipment, and specifically to a sludge spraying device. Background Technology
[0002] Wet sludge needs to be broken up and incinerated in a boiler. The sludge injection device is a device that atomizes the sludge and injects it into the furnace for combustion through a pumping system and the high pressure of compressed air.
[0003] Chinese utility model patent CN214840874U discloses a sludge spraying device. This device includes a gun body and an internal diffuser tube. The gun body is cylindrical and fitted onto the internal diffuser tube. The gun body has a sludge inlet, and the internal diffuser tube has an inlet for spraying a dispersing medium. The internal diffuser tube slides on the gun body, and a push rod is rotatably connected to one end of the internal diffuser tube near the spray dispersing medium inlet. A positioning block is threaded onto the push rod, and the positioning block is fixed to the gun body. The position of the internal diffuser tube is adjusted by rotating the push rod with a handwheel, thereby adjusting the sludge dispersion effect. However, in actual use, it was found that simply adjusting the position of the internal diffuser tube does not achieve a good sludge dispersion effect, and manually adjusting the position of the internal diffuser tube is inefficient, has limited precision, and cannot guarantee the stability of the sludge dispersion effect.
[0004] Therefore, a new technical solution is needed in this field to solve the above problems. Summary of the Invention
[0005] To improve or solve the technical problem in existing technologies where simply adjusting the position of the internal diffuser tube fails to achieve a good dispersion effect, this utility model provides a sludge spraying device. The sludge spraying device includes: a mounting cylinder; a diffuser tube installed inside the mounting cylinder, and the diffuser tube is connected to a push cylinder that drives the diffuser tube to slide within the mounting cylinder; a mixing tube fixedly connected to the mounting cylinder, and the mixing tube communicates with a sludge spraying tube, with a sealing soft cover provided at the connection between the mixing tube and the sludge spraying tube; and an angle adjustment structure including a mounting bracket mounted on the mixing tube, a guide seat mounted on the sludge spraying tube, an adjustment seat slidably connected to the guide seat, and a screw that drives the adjustment seat to move; the mounting bracket is hinged to the sludge spraying tube, and the adjustment seat is configured to slide along the direction of the screw and lift or pull down the sludge spraying tube.
[0006] This utility model discloses a sludge injection structure, comprising an installation cylinder, a diffuser pipe, a sludge injection pipe, a mixing pipe, and an angle adjustment structure. The installation cylinder allows the diffuser pipe to slide and adjust, the diffuser pipe delivers compressed air, the sludge injection pipe delivers sludge, the mixing pipe provides a mixing space for the compressed air and sludge, and the installation angle adjustment structure is also included. The diffuser pipe is connected to a push cylinder, which slides within the installation cylinder under the drive of the push cylinder. The angle adjustment structure includes an installation frame, a guide seat, an adjustment seat, and a lead screw; the installation frame is mounted on the mixing pipe and forms a hinged connection with the sludge injection pipe, facilitating angle adjustment of the sludge injection pipe; the lead screw is connected to the adjustment seat, and the guide seat is mounted on the sludge injection pipe. When the adjustment seat moves, it lifts or pulls down the guide seat and one end of the sludge injection pipe connected to the guide seat, thereby changing the tilt angle of the sludge injection pipe. With the above-mentioned configuration, the length of the diffuser tube extending into the mixing tube is adjusted by the push cylinder in the sludge spraying device of this utility model, and the tilt angle of the sludge spraying tube is adjusted by the angle adjustment structure. Thus, under different working conditions, such as different humidity of sludge, spray volume, spray intensity, and air volume and intensity of compressed air, the compressed air and sludge can achieve a better mixing effect.
[0007] Furthermore, a guide post is provided on the adjusting seat, and a guide groove matching the guide post is provided on the guide seat.
[0008] Furthermore, there are two guide seats, which are arranged on opposite sides of the adjusting seat.
[0009] Furthermore, two mounting brackets are provided, and the two mounting brackets are located on opposite sides of the sludge injection pipe.
[0010] Furthermore, an installation platform is provided on the mixing pipe, the lead screw is installed on the installation platform, and the mounting bracket is installed on both sides of the installation platform.
[0011] Furthermore, a packing seal structure is arranged inside the mounting cylinder, and the mounting cylinder and the diffuser tube form a slidable sealed connection through the packing seal structure.
[0012] Furthermore, a support base matching the diffuser tube is provided inside the mounting cylinder; a limiting strip is formed on the support base, and a limiting groove matching the limiting strip is arranged on the diffuser tube.
[0013] In summary, compared with the prior art, this utility model has the following beneficial effects:
[0014] By pushing the cylinder to adjust the length of the diffuser tube extending into the mixing tube, and by adjusting the angle of the sludge injection tube through the angle adjustment structure, the compressed air and sludge can achieve a better mixing effect under different working conditions, such as different sludge humidity, injection volume, injection intensity, and compressed air volume and intensity. Attached Figure Description
[0015] The preferred embodiments of this utility model are described below with reference to the accompanying drawings, in which:
[0016] Figure 1 This is a schematic diagram of an embodiment of a sludge spraying device according to the present invention;
[0017] Figure 2 yes Figure 1 Enlarged diagram of point A in the middle.
[0018] List of reference numerals in the attached drawings: 1. Mounting cylinder; 11. Packing seal structure; 12. Support seat; 13. Limiting strip; 2. Diffuser pipe; 3. Mixing pipe; 4. Sludge injection pipe; 5. Angle adjustment structure; 51. Mounting frame; 52. Guide seat; 53. Adjusting seat; 54. Screw; 55. Mounting platform; 56. Drive motor; 57. Guide column; 58. Guide groove; 6. Push cylinder; 7. Sealing soft cover. Detailed Implementation
[0019] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0020] It should be noted that in the description of this utility model, the terms "upper," "lower," "left," "right," "inner," and "outer," which indicate directional or positional relationships, are based on the directional or positional relationships shown in the accompanying drawings. These are merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "setting," and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0022] To improve or solve the technical problem that simply adjusting the position of the internal diffuser tube in the existing technology cannot achieve a good dispersion effect, this utility model provides a sludge spraying device. The sludge spraying device includes: a mounting cylinder 1; a diffuser tube 2 installed inside the mounting cylinder 1, and connected to a push cylinder 6 that drives the diffuser tube 2 to slide within the mounting cylinder 1; a mixing tube 3 fixedly connected to the mounting cylinder 1, and communicating with a sludge spraying tube 4, with a sealing soft cover 7 provided at the connection between the mixing tube 3 and the sludge spraying tube 4; and an angle adjustment structure 5, including a mounting bracket 51 mounted on the mixing tube 3, a guide seat 52 mounted on the sludge spraying tube 4, an adjusting seat 53 slidably connected to the guide seat 52, and a screw 54 driving the adjusting seat 53 to move; the mounting bracket 51 is hingedly connected to the sludge spraying tube 4, and the adjusting seat 53 is configured to slide along the direction of the screw 54 and lift or pull down the sludge spraying tube 4.
[0023] Figure 1 This is a schematic diagram of an embodiment of a sludge spraying device according to this utility model. Figure 1 As shown, in one or more embodiments, the sludge injection device of this utility model includes an installation cylinder 1, a diffuser 2, a mixing pipe 3, a sludge injection pipe 4, and an angle adjustment structure 5.
[0024] See also Figure 1In one or more embodiments, the mounting cylinder 1 is generally cylindrical and is used to mount the diffuser tube 2. The diffuser tube 2 is slidably arranged inside the mounting cylinder 1, and one end extends into the mixing tube 3. Further, a pushing cylinder 6 is provided at one end of the mounting cylinder 1, and the cylinder shaft of the pushing cylinder 6 is connected to the diffuser tube 2, thereby pushing the diffuser tube 2 to move within the mounting cylinder 1. Further, a through hole is provided on the mounting cylinder 1, and a gas delivery hose is provided within the through hole, communicating with the diffuser tube 2 so as to move with the diffuser tube 2. Further, a packing seal structure 11 is arranged inside the mounting cylinder 1, thereby forming a slidable sealed connection between the mounting cylinder 1 and the diffuser tube 2. Specifically, two limiting rings are provided inside the mounting cylinder 1, forming an adhesive fit connection with the mounting cylinder 1, and the two limiting rings are arranged on both sides of the packing seal structure 11. Exemplarily, the packing seal structure 11 is a nylon packing seal. Furthermore, a support base 12 matching the diffuser pipe 2 is arranged inside the mounting cylinder 1. A limiting strip 13 is formed on the support base 12, and a limiting groove matching the limiting strip 13 is provided on the diffuser pipe 2. The sliding direction of the diffuser pipe 2 is limited by the limiting strip 13 and the limiting groove. The mixing pipe 3 is fixedly connected to the mounting cylinder 1. In one or more embodiments, the sludge injection pipe 4 is installed on the mixing pipe 3. Specifically, a through hole is opened on the mixing pipe 3, and one end of the sludge injection pipe 4 extends into the mixing pipe 3 through the through hole. Furthermore, a sealing soft cover 7 is provided at the connection between the mixing pipe 3 and the sludge injection pipe 4. The sealing soft cover 7 is sealed to the sludge injection pipe 4 and forms a sealed connection with the mixing pipe 3. Specifically, the sealing soft cover 7 is made of soft rubber.
[0025] Figure 2 yes Figure 1 An enlarged view of point A in the middle. (See diagram below.) Figure 1 and Figure 2As shown, the angle adjustment structure 5 is mounted on the mixing pipe 3. In one or more embodiments, the angle adjustment structure 5 includes a mounting bracket 51 mounted on the mixing pipe 3, a guide seat 52 mounted on the sludge injection pipe 4, an adjustment seat 53 slidingly connected to the guide seat 52, and a lead screw 54 driving the adjustment seat 53 to move. A mounting platform 55 is provided on the mixing pipe 3, and the mounting platform 55 is mounted on the mixing pipe 3 by bonding or welding. The mounting bracket 51 is mounted on the mounting platform 55 and forms a hinged connection with the sludge injection pipe 4. Specifically, a hinge post is provided on the sludge injection pipe 4, and a hinge hole matching the hinge post is provided on the mounting bracket 51, allowing the sludge injection pipe 4 to rotate about the hinge post as an axis. Furthermore, two mounting brackets 51 are provided, with the two mounting brackets 51 positioned on opposite sides of the mounting platform 55 and the sludge injection pipe 4 to enhance the stability of the sludge injection pipe 4. Furthermore, a drive motor 56 is installed on the mounting platform 55, and the drive motor 56 is connected to the lead screw 54 to drive the lead screw 54 to rotate. An adjusting seat 53 is matched with the lead screw 54, and moves under the drive of the lead screw 54. Furthermore, a guide rod is also provided on the mounting platform 55, and a guide hole matching the guide rod is provided on the adjusting seat 53, thereby limiting the sliding direction of the adjusting seat 53. Furthermore, a guide post 57 is provided at the end of the adjusting seat 53 away from the mounting platform 55, and a guide groove 58 matching the guide post 57 is provided on the guide seat 52. The guide seat 52 is fixedly connected to the sludge injection pipe 4. When the adjusting seat 53 slides along the direction of the lead screw 54, the guide post 57 moves along the guide groove 58, thereby lifting or pulling down one end of the sludge injection pipe 4 to adjust the angle of the sludge injection pipe 4. Furthermore, two guide seats 52 are provided, which are located on opposite sides of the adjusting seat 53, further enhancing the stability of the sludge injection pipe 4.
[0026] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will all fall within the protection scope of this utility model.
Claims
1. A sludge spraying device, characterized in that, include: Mounting cylinder (1); A diffuser tube (2) is installed inside the mounting cylinder (1), and the diffuser tube (2) is connected to a push cylinder (6) that drives the diffuser tube (2) to slide inside the mounting cylinder (1); A mixing pipe (3) is fixedly connected to the mounting cylinder (1), and the mixing pipe (3) is connected to a sludge injection pipe (4). A sealing soft cover (7) is provided at the connection between the mixing pipe (3) and the sludge injection pipe (4). Angle adjustment structure (5) includes a mounting bracket (51) mounted on the mixing pipe (3), a guide seat (52) mounted on the sludge injection pipe (4), an adjustment seat (53) slidably connected to the guide seat (52), and a screw (54) for driving the adjustment seat (53) to move; the mounting bracket (51) is hinged to the sludge injection pipe (4), and the adjustment seat (53) is configured to slide along the direction of the screw (54) and lift or pull down the sludge injection pipe (4).
2. The sludge injection device according to claim 1, characterized in that, A guide post (57) is provided on the adjusting seat (53), and a guide groove (58) matching the guide post (57) is provided on the guide seat (52).
3. The sludge injection device according to claim 2, characterized in that, Two guide seats (52) are provided, and the two guide seats (52) are located on opposite sides of the adjusting seat (53).
4. The sludge spraying device according to claim 3, characterized in that, Two mounting brackets (51) are provided, and the two mounting brackets (51) are located on opposite sides of the sludge spray pipe (4).
5. A sludge injection device according to claim 4, characterized in that, An installation platform (55) is provided on the mixing pipe (3), the lead screw (54) is installed on the installation platform (55), and the mounting bracket (51) is installed on both sides of the installation platform (55).
6. The sludge injection device according to claim 1, characterized in that, A packing seal structure (11) is arranged inside the mounting cylinder (1), and the mounting cylinder (1) and the diffuser (2) form a slidable sealed connection through the packing seal structure (11).
7. The sludge injection device according to claim 1, characterized in that, A support base (12) matching the diffuser tube (2) is provided inside the mounting cylinder (1); a limiting strip (13) is formed on the support base (12), and a limiting groove matching the limiting strip (13) is arranged on the diffuser tube (2).
Citation Information
Patent Citations
Sludge jetting device
CN214840874U