Lime kiln dust remover performance improving device

Abstract

The utility model discloses a lime kiln deduster performance improvement device, including lifting box, cooling structure and filter structure, the top of lifting box is fixedly provided with hot air outlet, the bottom of spraying structure is fixedly provided with cooling structure, the bottom of cooling structure is fixedly provided with filter structure, the bottom of cooling structure is fixedly provided with filter structure. A circulating structure is fixedly arranged at the bottom of the filtering structure, a bearing structure is fixedly mounted at the bottom of the lifting box, a regulation and control key is fixedly mounted on the surface of the lifting box, a pressure regulating pump is fixedly mounted on one side of the lifting box, and a spraying structure is fixedly arranged at the output end of the pressure regulating pump; a fan is fixedly mounted at the top of the spraying structure; the fan is used for sucking hot air from the top of the lifting box and spraying and cooling the hot air through the spraying structure, and the spraying structure consists of a plurality of spray heads and can uniformly spray a cooling medium on the hot air so as to further reduce the temperature of the hot air.

Description

Technical Field

[0001] This utility model relates to the field of lime kiln dust removal application technology, specifically a performance improvement device for lime kiln dust collectors. Background Technology

[0002] Lime kilns often generate large amounts of dust and harmful gases during the production process. If these dust and gases are not properly treated, they will cause serious environmental pollution. Although traditional dust removal equipment can reduce dust emissions to some extent, it has problems such as low dust removal efficiency, unstable operation, and high maintenance costs.

[0003] To address these issues, there is an urgent need in the market for a higher-performance dust collector for lime kilns. This dust collector not only needs to have high-efficiency dust removal capabilities but also requires stable operation and convenient maintenance. Therefore, developing a performance enhancement device for lime kiln dust collectors is particularly important.

[0004] This performance enhancement device significantly improves the dust collector's dust removal efficiency and operational stability by employing advanced technologies such as optimizing the dust collector's structural design, using more efficient filter materials, and introducing an intelligent control system. Simultaneously, the device can reduce the dust collector's maintenance costs and extend its service life, thereby bringing better economic and environmental benefits to enterprises. Utility Model Content

[0005] The purpose of this invention is to provide a performance improvement device for lime kiln dust collectors to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a performance improvement device for a lime kiln dust collector, comprising a lifting box, a cooling structure, and a filtration structure. A hot air outlet is fixedly installed at the top of the lifting box. A cooling structure is fixedly installed at the bottom of the spray structure. The cooling structure consists of multiple cooling pipes, within which a cooling medium circulates to reduce the temperature of the hot air. The filtration structure is located inside the lifting box and is composed of multiple layers of filter material, effectively filtering dust particles in the hot air. A filtration structure is fixedly installed at the bottom of the cooling structure, and a circulation structure is fixedly installed at the bottom of the filtration structure. The circulation structure includes a circulation pump and connecting pipes. The circulation pump drives the cooling medium to circulate within the cooling pipes. The connecting pipes connect the cooling structure and the filtration structure, ensuring that the cooled air can smoothly enter the filtration structure for dust filtration. The design of the circulation structure also considers energy saving and high-efficiency operation. By optimizing the pump power and pipe layout, low energy consumption and high efficiency are achieved. The bottom of the lifting box is fixedly installed with... The device has a support structure. A control button is fixedly installed on the surface of the lifting box, and a power slot is fixedly installed at the bottom of the control button. The support structure is made of high-strength material to ensure the stability and durability of the device, effectively bearing the weight of the lifting box and its internal components. The control button is designed to be waterproof and dustproof, facilitating operation in various environments. It also has clear markings to distinguish different functions. A pressure regulating pump is fixedly installed on one side of the lifting box, and a spray structure is fixedly installed at the output end of the pressure regulating pump. A fan is fixedly installed on the top of the spray structure. The fan draws hot air from the top of the lifting box and sprays it through the spray structure for cooling. The spray structure consists of multiple nozzles that can evenly spray the cooling medium onto the hot air, further reducing its temperature. The pressure regulating pump is connected to the spray structure via connecting pipes to ensure a continuous and stable supply of cooling medium. The design of the spray structure also considers the needs for anti-clogging and easy cleaning, using special materials and structures to extend its service life and reduce maintenance frequency.

[0007] Preferably, the spray structure has a spray pipe fixedly installed inside, and spray nozzles are evenly spaced at the bottom of the spray pipe. The spray pipe is made of corrosion-resistant material to ensure good working condition even after prolonged contact with the cooling medium. The spray nozzles are optimized to achieve all-around spraying, ensuring that the cooling medium fully covers the hot air and improves cooling efficiency. The spray structure also has an internal filter to prevent impurities from entering the spray system and to prevent the spray nozzles from clogging. The installation angle of the spray pipe is adjustable to adjust the spray range and angle according to actual needs, further improving the dust removal effect.

[0008] Preferably, a stable base is fixedly installed inside the load-bearing structure, and support legs are equidistantly installed at the bottom of the stable base. Each support leg is also fixedly fitted with an anti-slip support. The anti-slip supports are made of a high-friction coefficient material to ensure the device remains stable and does not easily slip under different ground conditions. The stable base and support legs are connected by high-strength bolts, enhancing the overall stability and durability of the structure. The design of the load-bearing structure also considers ease of installation and disassembly; the support legs are foldable for storage, reducing transportation and storage space requirements.

[0009] Preferably, a water storage tank is fixedly installed inside the circulation structure, and a sealing cover is movably installed on the surface of the water storage tank. The water storage tank is made of corrosion-resistant material to ensure good sealing and durability even when in contact with the cooling medium for a long time. The sealing cover is designed with ease of operation in mind, using a snap-on structure for quick opening and closing while ensuring sealing performance to prevent the cooling medium from evaporating or being contaminated by external factors. The circulation structure is also equipped with a water level sensor to monitor the water level changes in the water storage tank in real time and automatically replenish water through the control system to ensure the stable operation of the circulation system.

[0010] Preferably, a feeding layer is fixedly disposed inside the filter structure, and air inlet grilles are fixedly disposed on both sides of the feeding layer. The feeding layer uses high-efficiency filter material, which can effectively intercept fine particulate matter and improve dust removal effect. The design of the air inlet grilles optimizes airflow distribution, ensures uniform air entering the filter structure, and avoids local filtration overload.

[0011] Preferably, a heat exchange tube is fixedly installed inside the cooling structure, and mounting connection pipes are fixedly installed at both ends of one side of the heat exchange tube. The mounting connection pipes are made of high-strength corrosion-resistant material to ensure stable and reliable connection performance under high temperature and high pressure environments. The design of the heat exchange tube fully considers heat exchange efficiency, adopts a multi-channel structure, increases the heat exchange area, and effectively improves the cooling effect. The inner wall of the heat exchange tube is specially treated to have good anti-scaling properties, extending the service life of the equipment.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: The spray pipe of this utility model is made of corrosion-resistant material, which ensures that it can maintain a good working condition even when in contact with the cooling medium for a long time. The design of the nozzle has been optimized to achieve all-round spraying, ensuring that the cooling medium can fully cover the hot air and improve the cooling efficiency. The spray structure is also equipped with a filter device to prevent impurities from entering the spray system and ensure that the nozzle is not easily clogged. The installation angle of the spray pipe is adjustable so that the spray range and angle can be adjusted according to actual needs, further improving the dust removal effect.

[0013] The function of this utility model fan is to draw hot air from the top of the lifting box and cool it by spraying it through a spray structure. The spray structure consists of multiple nozzles, which can evenly spray the cooling medium onto the hot air to further reduce its temperature. The pressure regulating pump is connected to the spray structure through a connecting pipe to ensure a continuous and stable supply of cooling medium. The design of the spray structure also takes into account the needs of anti-clogging and easy cleaning, and adopts special materials and structures to extend its service life and reduce the frequency of maintenance. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0016] Figure 3 This is a schematic diagram of the hot air outlet structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the spray structure of this utility model.

[0018] In the diagram: 1. Lifting box; 2. Cooling structure; 201. Heat exchange pipe; 202. Installation connection pipe; 3. Filter structure; 301. Air inlet grille; 302. Feeding layer; 4. Circulation structure; 401. Water storage tank; 402. Sealing cover; 5. Pressure regulating pump; 6. Bearing structure; 601. Stable base; 602. Support leg; 603. Anti-slip support; 7. Fan; 8. Hot air outlet; 9. Spray structure; 901. Spray pipe; 902. Spray head; 10. Control button; 11. Power socket. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Please see Figure 1-4This utility model provides an embodiment of a performance improvement device for a lime kiln dust collector, comprising a lifting box 1, a cooling structure 2, and a filtering structure 3. A hot air outlet 8 is fixedly installed at the top of the lifting box 1. The cooling structure 2 is fixedly installed at the bottom of the spray structure 9. The cooling structure 2 consists of multiple cooling pipes, within which a cooling medium circulates to reduce the temperature of the hot air. The filtering structure 3 is located inside the lifting box 1 and is composed of multiple layers of filter material, effectively filtering dust particles in the hot air. The filtering structure 3 is fixedly installed at the bottom of the cooling structure 2, and a circulation structure 4 is fixedly installed at the bottom of the filtering structure 3. The circulation structure 4 includes a circulation pump and connecting pipes. The circulation pump drives the cooling medium to circulate within the cooling pipes, and the connecting pipes connect the cooling structure 2 and the filtering structure 3, ensuring that the cooled air can smoothly enter the filtering structure 3 for dust filtration. The design of the circulation structure 4 also considers energy saving and high-efficiency operation. By optimizing the pump power and pipe layout, low energy consumption and high efficiency are achieved. A load-bearing structure 6 is fixedly installed at the bottom of the lifting box 1. The lifting box 1 has a control button 10 fixedly installed on its surface, and a power slot 11 is fixedly installed at the bottom of the control button 10. The bearing structure 6 is made of high-strength material to ensure the stability and durability of the device and can effectively bear the weight of the lifting box 1 and its internal components. The control button 10 is designed to be waterproof and dustproof, making it easy for operators to operate in various environments. It also has clear markings to distinguish different functions. A pressure regulating pump 5 is fixedly installed on one side of the lifting box 1. A spray structure 9 is fixedly installed at the output end of the pressure regulating pump 5. A fan 7 is fixedly installed on the top of the spray structure 9. The function of the fan 7 is to draw hot air from the top of the lifting box 1 and spray it through the spray structure 9 to cool it down. The spray structure 9 consists of multiple nozzles, which can evenly spray the cooling medium onto the hot air to further reduce its temperature. The pressure regulating pump 5 is connected to the spray structure 9 through a connecting pipe to ensure a continuous and stable supply of cooling medium. The design of the spray structure 9 also takes into account the needs of anti-clogging and easy cleaning, and uses special materials and structures to extend its service life and reduce maintenance frequency.

[0023] The spray structure 9 has a spray pipe 901 fixedly installed inside, and nozzles 902 are equidistantly arranged at the bottom of the spray pipe 901. The spray pipe 901 is made of corrosion-resistant material to ensure that it can maintain good working condition even when in contact with the cooling medium for a long time. The nozzles 902 are designed to achieve 360-degree all-round spraying, ensuring that the cooling medium can fully cover the hot air and improve the cooling efficiency. The spray structure 9 also has a filter device inside to prevent impurities from entering the spray system and to ensure that the nozzles 902 are not easily clogged. The installation angle of the spray pipe 901 is adjustable so that the spray range and angle can be adjusted according to actual needs to further improve the dust removal effect.

[0024] The supporting structure 6 has a fixedly installed stabilizing base 601 inside. Support legs 602 are equidistantly installed at the bottom of the stabilizing base 601, and anti-slip supports 603 are fixedly installed at the bottom of each support leg 602. The anti-slip supports 603 are made of a high-friction coefficient material to ensure the device remains stable and does not easily slip under different ground conditions. The stabilizing base 601 and the support legs 602 are connected by high-strength bolts, enhancing the overall stability and durability of the structure. The design of the supporting structure 6 also considers the need for easy installation and disassembly; the support legs 602 can be folded for storage, reducing transportation and storage space. The circulating structure 4 has a fixedly installed water storage tank 401 inside, and a sealing cover 402 is movably installed on the surface of the water storage tank 401. The water storage tank 401 is made of corrosion-resistant material to ensure good sealing and durability even when in contact with the cooling medium for a long time. The sealing cover 402 is designed with ease of operation in mind, and adopts a snap-on structure for easy and quick opening and closing, while ensuring sealing performance to prevent the cooling medium from evaporating or being contaminated by the outside. The circulation structure 4 is also equipped with a water level sensor to monitor the water level changes of the water storage tank 401 in real time, and automatically replenishes water through the control system to ensure the stable operation of the circulation system.

[0025] The filter structure 3 has a fixed feeding layer 302 inside, and air inlet grilles 301 are fixedly installed on both sides of the feeding layer 302. The feeding layer 302 uses high-efficiency filter material, which can effectively intercept fine particles and improve dust removal effect. The design of the air inlet grilles 301 optimizes airflow distribution, ensuring uniform air entering the filter structure and avoiding local filtration overload. The cooling structure 2 has a fixed heat exchange tube 201 inside, and mounting connection pipes 202 are fixedly installed at both ends of one side of the heat exchange tube 201. The mounting connection pipes 202 are made of high-strength corrosion-resistant material, ensuring stable and reliable connection performance under high temperature and high pressure environments. The design of the heat exchange tube 201 fully considers heat exchange efficiency, adopts a multi-channel structure, increases the heat exchange area, and effectively improves the cooling effect. The inner wall of the heat exchange tube 201 is specially treated, with good anti-scaling properties, extending the service life of the equipment.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A performance enhancement device for a lime kiln dust collector, comprising a lifting box (1), a cooling structure (2), and a filtering structure (3), characterized in that: A hot air outlet (8) is fixedly installed on the top of the lifting box (1), a bearing structure (6) is fixedly installed on the bottom of the lifting box (1), a control button (10) is fixedly installed on the surface of the lifting box (1), and a power slot (11) is fixedly installed at the bottom of the control button (10). A pressure regulating pump (5) is fixedly installed on one side of the lifting box (1), a spray structure (9) is fixedly installed at the output end of the pressure regulating pump (5), and a fan (7) is fixedly installed on the top of the spray structure (9). A cooling structure (2) is fixedly installed at the bottom of the spray structure (9), a filter structure (3) is fixedly installed at the bottom of the cooling structure (2), and a circulation structure (4) is fixedly installed at the bottom of the filter structure (3).

2. The performance improvement device for a lime kiln dust collector according to claim 1, characterized in that: The spray structure (9) is fixedly provided with a spray pipe (901) inside, and the bottom of the spray pipe (901) is provided with nozzles (902) at equal intervals.

3. The performance improvement device for a lime kiln dust collector according to claim 1, characterized in that: The load-bearing structure (6) has a fixed base (601) inside, and the bottom of the fixed base (601) is equidistantly equipped with legs (602), and the bottom of each leg (602) is fixedly equipped with an anti-slip support (603).

4. The performance improvement device for a lime kiln dust collector according to claim 1, characterized in that: The circulation structure (4) has a water storage tank (401) fixedly installed inside, and a sealing cover (402) is movably installed on the surface of the water storage tank (401).

5. The performance improvement device for a lime kiln dust collector according to claim 1, characterized in that: The filter structure (3) has a feeding layer (302) fixedly installed inside, and air inlet grilles (301) are fixedly installed on both sides of the feeding layer (302).

6. The performance improvement device for a lime kiln dust collector according to claim 1, characterized in that: The cooling structure (2) is internally fixed with a heat exchange tube (201), and both ends of one side of the heat exchange tube (201) are fixedly provided with mounting connection tubes (202).

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