Cutting device for hot-dip galvanized steel wire processing
By designing a bracket structure and clamping device, combined with a motor-driven bidirectional threaded rod and a cylinder-driven lifting plate, the problem of cut deformation during the cutting of hot-dip galvanized steel wire was solved, achieving a smooth cut and cutting stability, and adapting to the cutting needs of blades of different sizes.
Patent Information
- Application Number
- CN202520453959.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-14
AI Technical Summary
Hot-dip galvanized steel wire is prone to deformation during the cutting process, resulting in uneven cuts that affect the smoothness of subsequent cutting and the flatness of the cuts.
A cutting device including a bracket structure, a clamping device and a lifting system is designed. The device achieves stable clamping and a flat cut on hot-dip galvanized steel wire by adjusting the bidirectional threaded rod driven by a motor and the clamping plate, and cuts the wire by using a cylinder-driven lifting plate and a circular blade.
It effectively avoids deformation of the cut during cutting, ensures the flatness of the cut, improves the stability of cutting and the practicality of the cutting device, and is adaptable to round blades of different sizes.
Smart Images
Figure CN223833333U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hot-dip galvanized steel wire processing technology, and more specifically, to a cutting device for hot-dip galvanized steel wire processing. Background Technology
[0002] Hot-dip galvanized steel wire has wide applications in construction, manufacturing, and many other fields. Different applications have strict requirements on the specifications and quality of the wire. Precise cutting ensures that parameters such as the length and diameter of the wire meet design requirements, thereby guaranteeing the quality and performance of the final product. For example, in rebar reinforcement, the cut length of the hot-dip galvanized steel wire must match the tensile strength requirements of the rebar to ensure the reinforcement effect.
[0003] Hot-dip galvanized steel wire possesses a certain degree of hardness and toughness due to its special material and galvanizing treatment. During the cutting process, the wire is subjected to shearing force, which easily causes deformation. However, when the cut surface deforms, the uneven cut can easily cause jamming between the wire and the placement table during subsequent repositioning and cutting, making repositioning and cutting impossible. Therefore, it is necessary to improve and optimize a cutting device for processing hot-dip galvanized steel wire. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, this utility model provides a cutting device for processing hot-dip galvanized steel wire, which has the advantages of avoiding deformation of the cut during cutting, thus preventing the hot-dip galvanized steel wire from moving and being cut, and making the cut flat.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for processing hot-dip galvanized steel wire, comprising a processing table, a bracket structure on the upper surface of the processing table, an L-shaped support plate fixedly connected to the lower surface of the processing table, a first motor fixedly mounted on the upper surface of the L-shaped support plate, a first bidirectional threaded rod fixedly connected to the output shaft of the first motor, the first bidirectional threaded rod penetrating the interior of the processing table, a fixing frame fixedly connected to the upper surface of the processing table, the surface of the first bidirectional threaded rod rotatably connected to the interior of the fixing frame, a first clamping plate threadedly connected to the surface of the first bidirectional threaded rod, a first limiting rod fixedly connected to the upper surface of the processing table, the surface of the first limiting rod movably connected to the interior of the first clamping plate, a limiting circular block fixedly connected to the upper surface of the first limiting rod, and an adjusting clamping structure provided at the rear of the first clamping plate.
[0006] As a preferred technical solution of this utility model: the adjusting clamping structure includes an L-shaped block fixedly connected to the side of the first clamping plate, a second clamping plate movably connected to the rear of the first clamping plate, a second bidirectional threaded rod rotatably connected inside the L-shaped block, the surface of the second bidirectional threaded rod being threadedly connected to the inside of the second clamping plate, a first driving disk fixedly connected to the right side of the upper part of the second bidirectional threaded rod, and a second driving disk fixedly connected to the left side of the lower part of the second bidirectional threaded rod.
[0007] As a preferred technical solution of this utility model: the bracket structure includes a support column fixedly connected to the upper surface of the processing table, a placement groove fixedly connected to the upper part of the support column, and a hot-dip galvanized steel wire placed on the upper part of the placement groove.
[0008] As a preferred technical solution of this utility model: an L-shaped support plate is fixedly connected to the upper surface of the processing table, a cylinder is fixedly connected to the upper surface of the L-shaped support plate, and a lifting plate is fixedly connected to the output shaft of the cylinder.
[0009] As a preferred technical solution of this utility model: the upper part of the L-shaped support plate is fixedly connected to a second limiting rod, the lower part of the second limiting rod is fixedly connected to the upper surface of the processing table, and the surface of the second limiting rod is movably connected to the interior of the lifting plate.
[0010] As a preferred technical solution of this utility model: a second motor is fixedly connected to the upper surface of the lifting plate, a circular blade is fixedly connected to the output shaft of the second motor, a fixed limiting block is fixedly connected to the upper surface of the lifting plate, and the interior of the fixed limiting block is rotatably connected to the output shaft of the second motor.
[0011] As a preferred technical solution of this utility model: a controller is fixedly connected to the upper surface of the processing table, and the controller is electrically connected to the first motor, the cylinder, and the second motor.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model provides support force to the first motor through an L-shaped support plate. Due to the rotation of the output shaft of the first motor, the first bidirectional threaded rod rotates inside the fixed frame, which in turn causes the first clamping plate threaded to the surface of the first bidirectional threaded rod to move relative to it. The first limiting rod limits the up and down movement of the first clamping plate, thereby achieving the clamping of the hot-dip galvanized steel wire. This device clamps the cut when the hot-dip galvanized steel wire is being cut, preventing the cut from deforming during cutting, thus preventing the hot-dip galvanized steel wire from moving and changing position for cutting, and making the cut flat.
[0014] 2. This utility model uses the rotation of the first and second drive discs to drive the upper and lower second bidirectional threaded rods to rotate inside the upper and lower L-shaped blocks. Simultaneously, because the surfaces of the second bidirectional threaded rods are threadedly connected to the internal threads of the second clamping plates, and because the left and right threads of the second bidirectional threaded rods are in opposite directions, the distance between the upper two second clamping plates and the distance between the lower two second clamping plates can be adjusted. This allows the distance between the second clamping plates to adapt to the thickness of the circular blade. When using circular blades of different sizes, the cut remains smooth, thus enhancing the practicality of the device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the L-shaped support plate structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the placement groove structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the second clamping plate structure of this utility model;
[0019] Figure 5 This is a schematic diagram of the second bidirectional threaded rod structure of this utility model.
[0020] In the diagram: 1. Processing table; 2. L-shaped pallet; 3. First motor; 4. First bidirectional threaded rod; 5. Fixing frame; 6. First clamping plate; 7. First limiting rod; 8. Limiting block; 9. L-shaped block; 10. Second clamping plate; 11. Second bidirectional threaded rod; 12. First drive plate; 13. Second drive plate; 14. Support column; 15. Placement slot; 16. Hot-dip galvanized steel wire; 17. L-shaped support plate; 18. Cylinder; 19. Lifting plate; 20. Second limiting rod; 21. Second motor; 22. Circular blade; 23. Fixed limiting block; 24. Controller. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 5As shown, this utility model provides a cutting device for processing hot-dip galvanized steel wire, including a processing table 1. The upper surface of the processing table 1 is provided with a bracket structure, and the lower surface of the processing table 1 is fixedly connected with an L-shaped support plate 2. The upper surface of the L-shaped support plate 2 is fixedly mounted with a first motor 3. The output shaft of the first motor 3 is fixedly connected with a first bidirectional threaded rod 4, which penetrates the interior of the processing table 1. The upper surface of the processing table 1 is fixedly connected with a fixing frame 5. The surface of the first bidirectional threaded rod 4 is rotatably connected to the interior of the fixing frame 5. The surface of the first bidirectional threaded rod 4 is threadedly connected with a first clamping plate 6. The upper surface of the processing table 1 is fixedly connected with a first limiting rod 7, which is movably connected to the interior of the first clamping plate 6. The upper surface of the first limiting rod 7 is fixedly connected with a limiting round block 8. The rear part of the first clamping plate 6 is provided with an adjusting clamping structure.
[0023] When the worker places the hot-dip galvanized steel wire 16 on the upper surface of the placement groove 15, the first motor 3 is started. The rotation of the output shaft of the first motor 3 drives the rotation of the first bidirectional threaded rod 4. The fixing frame 5 limits the first bidirectional threaded rod 4. The rotation of the fixing frame 5 causes the first clamping plate 6 to move towards the center under the limiting action of the first limiting rod 7. This causes the adjusting clamping structure at the rear of the first clamping plate 6 to clamp the hot-dip galvanized steel wire 16. The threads on the surface of the limiting block 8 and the first bidirectional threaded rod 4 are used to release the first clamping plate 6 from the surface of the first bidirectional threaded rod 4. Then, the hot-dip galvanized steel wire 16 is cut by the circular blade 22.
[0024] The adjustable clamping structure includes an L-shaped block 9 fixedly connected to the side of the first clamping plate 6, a second clamping plate 10 movably connected to the rear of the first clamping plate 6, a second bidirectional threaded rod 11 rotatably connected inside the L-shaped block 9, the surface of the second bidirectional threaded rod 11 being threadedly connected to the inside of the second clamping plate 10, a first driving disk 12 fixedly connected to the right side of the upper second bidirectional threaded rod 11, and a second driving disk 13 fixedly connected to the left side of the lower second bidirectional threaded rod 11.
[0025] Before the worker cuts the hot-dip galvanized steel wire 16, the first drive disk 12 and the second drive disk 13 are rotated respectively, which simultaneously drives the upper and lower second bidirectional threaded rods 11 to rotate inside the L-shaped block 9. However, since the second clamping plate 10 is located inside the second bidirectional threaded rod 11 and is movably connected, the distance between the left and right second clamping plates 10 can be adjusted, and the second clamping plate 10 substantially clamps the hot-dip galvanized steel wire 16. However, the L-shaped block 9 limits the position of the second bidirectional threaded rod 11 and also limits the adjustment of the second clamping plate 10.
[0026] The bracket structure includes a support column 14 fixedly connected to the upper surface of the processing table 1, a placement groove 15 fixedly connected to the upper part of the support column 14, and a hot-dip galvanized steel wire 16 placed on the upper part of the placement groove 15.
[0027] The support column 14 provides support to the placement groove 15. However, due to the groove in the upper part of the placement groove 15, the hot-dip galvanized steel wire 16 can be cut from left to right.
[0028] Among them, an L-shaped support plate 17 is fixedly connected to the upper surface of the processing table 1, a cylinder 18 is fixedly connected to the upper surface of the L-shaped support plate 17, and a lifting plate 19 is fixedly connected to the output shaft of the cylinder 18.
[0029] The L-shaped support plate 17 provides support force to the cylinder 18. At the same time, the up and down movement of the output shaft of the cylinder 18 drives the lifting plate 19 to move up and down, which in turn drives the circular blade 22 to move up and down, thereby achieving the cutting of the hot-dip galvanized steel wire 16.
[0030] The upper part of the L-shaped support plate 17 is fixedly connected to the second limiting rod 20, the lower part of the second limiting rod 20 is fixedly connected to the upper surface of the processing table 1, and the surface of the second limiting rod 20 is movably connected to the interior of the lifting plate 19.
[0031] The second limiting rod 20 limits the up and down movement of the lifting plate 19, thereby ensuring the stability of the lifting plate 19. At the same time, since the front part of the L-shaped support plate 17 is provided with an L-shaped block, it prevents the second motor 21 from colliding with the upper part of the L-shaped support plate 17 due to the failure of the cylinder 18, thereby causing damage to the second motor 21.
[0032] The upper surface of the lifting plate 19 is fixedly connected to a second motor 21, the output shaft of the second motor 21 is fixedly connected to a circular blade 22, and the upper surface of the lifting plate 19 is fixedly connected to a fixed limiting block 23. The interior of the fixed limiting block 23 is rotatably connected to the output shaft of the second motor 21.
[0033] The rotation of the output shaft of the second motor 21 drives the rotation of the circular blade 22, so that when the output shaft of the cylinder 18 extends, the circular blade 22 cuts the hot-dip galvanized steel wire 16. However, due to the design of the fixed limit block 23, the rotation of the output shaft of the second motor 21 is more stable.
[0034] The upper surface of the processing table 1 is fixedly connected to a controller 24, which is electrically connected to the first motor 3, the cylinder 18, and the second motor 21.
[0035] Through the design of controller 24, the staff only need to control controller 24 to realize the opening and closing of the first motor 3, cylinder 18 and second motor 21.
[0036] Working principle and usage process of this utility model:
[0037] When the worker places the hot-dip galvanized steel wire 16 on the upper surface of the placement groove 15, the first motor 3 is started. The rotation of the output shaft of the first motor 3 drives the rotation of the first bidirectional threaded rod 4. The fixing frame 5 limits the first bidirectional threaded rod 4. The rotation of the fixing frame 5 causes the first clamping plate 6 to move towards the center under the limiting action of the first limiting rod 7. This causes the adjusting clamping structure at the rear of the first clamping plate 6 to clamp the hot-dip galvanized steel wire 16. The threads on the surface of the limiting block 8 and the first bidirectional threaded rod 4 are used to release the first clamping plate 6 from the surface of the first bidirectional threaded rod 4. Then, the hot-dip galvanized steel wire 16 is cut by the circular blade 22.
[0038] Before the worker cuts the hot-dip galvanized steel wire 16, the first drive disk 12 and the second drive disk 13 are rotated respectively, which simultaneously drives the upper and lower second bidirectional threaded rods 11 to rotate inside the L-shaped block 9. However, since the second clamping plate 10 is located inside the second bidirectional threaded rod 11 and is movably connected, the distance between the left and right second clamping plates 10 can be adjusted, and the second clamping plate 10 substantially clamps the hot-dip galvanized steel wire 16. However, the L-shaped block 9 limits the position of the second bidirectional threaded rod 11 and also limits the adjustment of the second clamping plate 10.
[0039] The support column 14 provides support to the placement groove 15. However, due to the groove in the upper part of the placement groove 15, the hot-dip galvanized steel wire 16 can be cut from left to right.
[0040] The L-shaped support plate 17 provides support force to the cylinder 18. At the same time, the up and down movement of the output shaft of the cylinder 18 drives the lifting plate 19 to move up and down, which in turn drives the circular blade 22 to move up and down, thereby achieving the cutting of the hot-dip galvanized steel wire 16.
[0041] The second limiting rod 20 limits the up and down movement of the lifting plate 19, thereby ensuring the stability of the lifting plate 19. At the same time, since the front part of the L-shaped support plate 17 is provided with an L-shaped block, it prevents the second motor 21 from colliding with the upper part of the L-shaped support plate 17 due to the failure of the cylinder 18, thereby causing damage to the second motor 21.
[0042] The rotation of the output shaft of the second motor 21 drives the rotation of the circular blade 22, so that when the output shaft of the cylinder 18 extends, the circular blade 22 cuts the hot-dip galvanized steel wire 16. However, due to the design of the fixed limit block 23, the rotation of the output shaft of the second motor 21 is more stable.
[0043] Through the design of controller 24, the staff only need to control controller 24 to realize the opening and closing of the first motor 3, cylinder 18 and second motor 21.
[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cutting device for processing hot-dip galvanized steel wire, comprising a processing table (1), characterized in that: The upper surface of the processing table (1) is provided with a bracket structure, and the lower surface of the processing table (1) is fixedly connected with an L-shaped support plate (2). The upper surface of the L-shaped support plate (2) is fixedly installed with a first motor (3). The output shaft of the first motor (3) is fixedly connected with a first bidirectional threaded rod (4). The first bidirectional threaded rod (4) penetrates the interior of the processing table (1). The upper surface of the processing table (1) is fixedly connected with a fixing frame (5). The surface of the first bidirectional threaded rod (4) is rotatably connected to the interior of the fixing frame (5). The surface of the first bidirectional threaded rod (4) is threadedly connected with a first clamping plate (6). The upper surface of the processing table (1) is fixedly connected with a first limiting rod (7). The surface of the first limiting rod (7) is movably connected to the interior of the first clamping plate (6). The upper surface of the first limiting rod (7) is fixedly connected with a limiting round block (8). The rear part of the first clamping plate (6) is provided with an adjusting clamping structure.
2. The cutting device for processing hot-dip galvanized steel wire according to claim 1, characterized in that: The adjustable clamping structure includes an L-shaped block (9) fixedly connected to the side of the first clamping plate (6), a second clamping plate (10) movably connected to the rear of the first clamping plate (6), a second bidirectional threaded rod (11) rotatably connected inside the L-shaped block (9), the surface of the second bidirectional threaded rod (11) being threadedly connected to the inside of the second clamping plate (10), a first driving disk (12) fixedly connected to the right side of the upper part of the second bidirectional threaded rod (11), and a second driving disk (13) fixedly connected to the left side of the lower part of the second bidirectional threaded rod (11).
3. The cutting device for processing hot-dip galvanized steel wire according to claim 1, characterized in that: The bracket structure includes a support column (14) fixedly connected to the upper surface of the processing table (1), and a placement groove (15) is fixedly connected to the upper part of the support column (14), and a hot-dip galvanized steel wire (16) is placed on the upper part of the placement groove (15).
4. The cutting device for processing hot-dip galvanized steel wire according to claim 1, characterized in that: An L-shaped support plate (17) is fixedly connected to the upper surface of the processing table (1), and a cylinder (18) is fixedly connected to the upper surface of the L-shaped support plate (17). The output shaft of the cylinder (18) is fixedly connected to a lifting plate (19).
5. The cutting device for processing hot-dip galvanized steel wire according to claim 4, characterized in that: The upper part of the L-shaped support plate (17) is fixedly connected to a second limiting rod (20), the lower part of the second limiting rod (20) is fixedly connected to the upper surface of the processing table (1), and the surface of the second limiting rod (20) is movably connected to the interior of the lifting plate (19).
6. The cutting device for processing hot-dip galvanized steel wire according to claim 5, characterized in that: A second motor (21) is fixedly connected to the upper surface of the lifting plate (19), and a circular blade (22) is fixedly connected to the output shaft of the second motor (21). A fixed limiting block (23) is fixedly connected to the upper surface of the lifting plate (19), and the interior of the fixed limiting block (23) is rotatably connected to the output shaft of the second motor (21).
7. The cutting device for processing hot-dip galvanized steel wire according to claim 1, characterized in that: A controller (24) is fixedly connected to the upper surface of the processing table (1), and the controller (24) is electrically connected to the first motor (3), the cylinder (18), and the second motor (21).