Transmission system of vacuum cup continuous vacuumizing equipment
By using a transmission system that combines a servo motor with a long synchronous belt, the problem of inaccurate transmission in multi-section furnace body thermos cup continuous vacuuming equipment has been solved, realizing the miniaturization and high-efficiency transmission of the equipment, and ensuring the accuracy of transmission and vacuum level.
Patent Information
- Application Number
- CN202520830829.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-04-28
AI Technical Summary
The transmission system of existing continuous vacuuming equipment for thermos cups is inaccurate and bulky when there are more than three furnace sections. The material tray is prone to vibration, resulting in high cost and large space occupation.
The transmission system adopts a combination of servo motor and long synchronous belt. Through the active power shaft and driven power shaft mechanism, the power source can be shared and independently transmitted using a clutch. The tensioner and sensor ensure the accuracy and sealing of the transmission, and the skeleton oil seal ensures the vacuum degree.
It achieves precise transmission between multiple furnace sections, reduces equipment space occupation, lowers costs, and ensures transmission stability and vacuum level.
Smart Images

Figure CN223840897U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of thermos cup manufacturing equipment, and in particular to a transmission system for a continuous vacuuming device for thermos cups. Background Technology
[0002] Currently, the transmission system of continuous vacuum equipment for thermos cups, taking a three-chamber furnace as an example, uses a feeding cart to deliver the material tray between furnace bodies, and a cylinder-driven transmission method between furnace bodies. This transmission method is not suitable for furnaces with more than three sections, and when the material tray and cups are heavy, a large cylinder is required, which results in a large machine structure, large space occupation, and high cost. When a chain drive is used for a continuous furnace with more than three chambers, the transmission position is inaccurate, and the material tray will shake when the equipment stops during the transmission process. To avoid the above defects, this type of transmission system was developed. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a transmission system for a continuous vacuuming device for thermos cups.
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a transmission system for a continuous vacuuming device for thermos cups, comprising a furnace body, which includes a material tray and a long synchronous belt; a main drive shaft mechanism, disposed on the side of the furnace body, for providing the power required for the movement of the material tray; a driven drive shaft mechanism, located on the same side of the furnace body as the main drive shaft mechanism, for transmission between the driven drive shaft mechanism and the main drive shaft mechanism via the long synchronous belt; and a furnace body main shaft mechanism, disposed at the bottom of the furnace body and consisting of two sets, namely, a first set of main shaft mechanisms for transmission between the main drive shaft mechanism and a second set of main shaft mechanisms for transmission between the driven drive shaft mechanism, for driving the movement of the material tray within the furnace body.
[0005] Preferably, the main drive shaft mechanism includes a main bevel gear, a main drive shaft, a double synchronous pulley, and a servo motor. The servo motor provides the source power and transmits the power to the main bevel gear through the double synchronous pulley and the main drive shaft. The driven drive shaft mechanism includes a driven bevel gear, a driven drive shaft, and a driven synchronous pulley. The power of the double synchronous pulley is transmitted to the driven bevel gear through the driven synchronous pulley and the driven drive shaft. The furnace body main shaft mechanism includes a spur gear, a gear shaft, and a bevel gear. The main bevel gear and the driven bevel gear mesh with the bevel gears on two sets, respectively. The power of the bevel gear is transmitted to the spur gear through the gear shaft. The spur gear is used to drive the movement of the material tray.
[0006] Preferably, it also includes a tensioning wheel mechanism and a through-beam induction mechanism; the double synchronous pulley and the driven synchronous pulley are driven by the long synchronous belt, and the tensioning wheel mechanism is used to tension the long synchronous belt; the through-beam induction mechanism is located on the outside of the furnace body and there are also two sets, which are used to detect the meshing state of the spur gears in the first set of main shaft mechanism and the second set of main shaft mechanism respectively.
[0007] Preferably, both the drive shaft mechanism and the driven shaft mechanism are provided with clutch assemblies. The clutch assembly includes a coupling, a connecting cover, and a clutch. In the drive shaft mechanism, the coupling is used for power transmission between the main drive shaft and the connecting cover, and the connecting cover is mounted on the clutch, which is located on the drive shaft. In the driven shaft mechanism, the coupling is used for power transmission between the driven shaft and the connecting cover, and the connecting cover is mounted on the clutch, which is located on the driven shaft.
[0008] Preferably, both the drive shaft mechanism and the driven shaft mechanism are provided with fixing components. The fixing components include spherical bearing seats, tapered roller bearings, bearing seats, spacers, and lock nuts. In the drive shaft mechanism, the two ends of the main drive shaft are provided with spherical bearing seats for supporting and fixing them. The bearing seats are used for axial support of the drive shaft, and the tapered roller bearings are installed at both ends. The spacer and the lock nut are sequentially provided at the rear end of the drive shaft. In the driven shaft mechanism, the two ends of the driven shaft are provided with spherical bearing seats for supporting and fixing them. The bearing seats are used for axial support of the driven shaft, and the tapered roller bearings are installed at both ends. The spacer and the lock nut are sequentially provided at the rear end of the driven shaft.
[0009] Preferably, the drive shaft mechanism is provided with a reduction assembly, which includes a reducer, a reducer base, a reducer mounting plate, a drive synchronizing pulley, and a short synchronous belt; the reducer base is installed at the bottom of the bearing seat in the drive shaft mechanism, the reducer mounting plate is located on the left side of the reducer base, the reducer is mounted on the reducer mounting plate, the drive synchronizing pulley is mounted on the shaft of the reducer, and the servo motor is mounted on the end face stop of the reducer.
[0010] Preferably, the furnace body main shaft mechanism is provided from top to bottom as follows: dust seal, dust cover, deep groove ball bearing, skeleton oil seal, spacer, O-ring, bearing sleeve, angular contact ball bearing, pressure cap, sealing spacer, sensor, sensor seat, sensing rod, threaded nut and sensing plate.
[0011] Preferably, the tensioner mechanism further includes a tensioner seat, an adjusting screw, an adjusting screw mounting plate, an idler wheel mounting plate, a tensioner shaft, a tensioner, an idler timing pulley, and an idler timing pulley shaft; the tensioner seat is disposed on the side of the driven shaft mechanism and is used to adjust the tension of the long synchronous belt.
[0012] Preferably, the bottom of the tray is provided with a rack, which meshes with the spur gear to drive the tray to move.
[0013] Preferably, the furnace body further includes a furnace door and a gate valve for opening and closing the furnace door.
[0014] The beneficial effects of this utility model are as follows: First, the use of a servo motor in conjunction with a synchronous belt drive ensures the accuracy of the transmission distance; second, a single servo motor, through a clutch, enables the active and driven shaft mechanisms to share a single power source, and the engagement and disengagement of the clutch enable independent transmission of the active and driven shaft mechanisms; third, the use of sensors and sensing rods in conjunction with the furnace body main shaft mechanism ensures accurate meshing of the spur gear and rack within the furnace body, achieving gear reset; fourth, the three skeleton oil seals and O-rings on the transmission shaft of the furnace body main shaft mechanism ensure the sealing performance of the furnace body main shaft mechanism, ensuring the vacuum level of the furnace body during vacuuming. Attached Figure Description
[0015] Figure 1 This is a side view of the transmission system of the present invention.
[0016] Figure 2 This is a bottom view structural schematic diagram of the transmission system described in this utility model;
[0017] Figure 3 This is a schematic diagram of the furnace door structure in the transmission system described in this utility model;
[0018] Figure 4 This is a cross-sectional structural diagram of the drive shaft mechanism in the transmission system described in this utility model;
[0019] Figure 5 This is a cross-sectional structural diagram of the drive shaft mechanism in the transmission system described in this utility model;
[0020] Figure 6 This is a cross-sectional structural diagram of the furnace body main shaft mechanism in the transmission system described in this utility model;
[0021] Figure 7 This is a schematic diagram of the overall structure of the tensioner mechanism in the transmission system described in this utility model;
[0022] Figure 8 This is a schematic diagram of the transmission system described in this utility model applied to the connection of three furnace sections. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. The described embodiments are some, but not all, of the embodiments of this utility model.
[0024] Example 1
[0025] Reference Figure 1-8 The diagram illustrates a transmission system for a continuous vacuuming device for thermos cups, addressing the traditional cylinder-driven or chain-driven methods used in such devices. The system comprises a furnace body 100, a drive shaft mechanism 200, a driven shaft mechanism 300, and a furnace body main shaft mechanism 400. The drive shaft mechanism 200 and the driven shaft mechanism 300 are located on the side of the furnace body 100 and are connected to the furnace body main shaft mechanism 400. The drive shaft mechanism 200 is also connected to the material tray 101. The furnace body main shaft mechanism 400 receives power from the drive shaft mechanism 200 and the driven shaft mechanism 300 to drive the material tray 101 within the furnace body 100, thereby achieving material transport.
[0026] Specifically, the furnace body 100 includes a material tray 101, a long synchronous belt 102, a furnace door 103, and a slide valve 104 for opening and closing the furnace door 103.
[0027] The main drive shaft mechanism 200 is located on the side of the furnace body 100 and provides the power required for the movement of the material tray 101. The driven drive shaft mechanism 300 is located on the same side of the furnace body 100 as the main drive shaft mechanism 200 and is driven by the main drive shaft mechanism 200 through a long synchronous belt 102. The furnace body main shaft mechanism 400 is located at the bottom of the furnace body 100 and consists of two sets: the first set of main shaft mechanisms is driven by the main drive shaft mechanism 200, and the second set of main shaft mechanisms is driven by the driven drive shaft mechanism 300. These mechanisms are used to drive the movement of the material tray 101 within the furnace body 100.
[0028] Furthermore, to achieve power transmission, the main power shaft mechanism 200 includes a main bevel gear 201, a main drive shaft 202, a double synchronous pulley 203, and a servo motor 204; the driven power shaft mechanism 300 includes a driven bevel gear 301, a driven drive shaft 302, and a driven synchronous pulley 303; and the furnace body main shaft mechanism 400 includes a spur gear 401, a gear shaft 402, and a bevel gear 403.
[0029] The servo motor 204 provides the power source and transmits the power to the main bevel gear 201 through the double synchronous pulley 203 and the main drive shaft 202. The power of the double synchronous pulley 203 is transmitted to the driven bevel gear 301 through the driven synchronous pulley 303 and the driven drive shaft 302. The main bevel gear 201 and the driven bevel gear 301 mesh with the bevel gears 403 on the two sets respectively. The power of the bevel gears 403 is transmitted to the spur gear 401 through the gear shaft 402. The spur gear 401 is used to drive the movement of the material tray 101.
[0030] The bottom of the material tray 101 is provided with a rack 101a, which meshes with a spur gear 401 to drive the material tray 101 to move.
[0031] Furthermore, to achieve the tensioning of the long synchronous belt 102 and the detection of the moving position of the material tray 101, this embodiment also includes a tensioning wheel mechanism 500 and a through-beam induction mechanism 600. The double synchronous pulley 203 and the driven synchronous pulley 303 are driven by the long synchronous belt 102, and the tensioning wheel mechanism 500 is used to tension the long synchronous belt 102. Two through-beam induction mechanisms 600 are located on the outside of the furnace body 100, and are used to detect the meshing state of the spur gears 401 in the first and second main shaft mechanisms, respectively.
[0032] The tensioner mechanism 500 also includes a tensioner seat 501, an adjusting screw 502, an adjusting screw mounting plate 503, an idler wheel mounting plate 504, a tensioner shaft 505, a tensioner 506, an idler timing pulley 507, and an idler timing pulley shaft 508; the tensioner seat 501 is located on the side of the drive shaft mechanism 300 and is used to adjust the tension of the long timing belt 102.
[0033] Furthermore, in order to achieve independent transmission between the drive shaft mechanism 200 and the driven shaft mechanism 300, a clutch assembly 700 is provided on both the drive shaft mechanism 200 and the driven shaft mechanism 300 in this embodiment. It is easy to understand that the clutch assembly 700 has the same structure and is respectively provided on the drive shaft mechanism 200 and the driven shaft mechanism 300. Specifically, it includes a coupling 701, a connecting cover 702 and a clutch 703.
[0034] The clutch assembly 700 located in the drive shaft mechanism 200 has the following structure: the coupling 701 is used for power transmission between the main drive shaft 202 and the connecting cover 702, the connecting cover 702 is mounted on the clutch 703, and the clutch 703 is mounted on the drive shaft 205;
[0035] The clutch assembly 700 is located in the drive shaft mechanism 300 with the following structure: the coupling 701 is used for power transmission between the drive shaft 302 and the connecting cover 702, the connecting cover 702 is mounted on the clutch 703, and the clutch 703 is located on the drive shaft 304.
[0036] In this embodiment, both the drive shaft mechanism 200 and the driven shaft mechanism 300 are provided with fixing components 800. The fixing components 800 include a spherical bearing seat 801, a tapered roller bearing 802, a bearing seat 803, a spacer 804, and a locking nut 805.
[0037] Similarly, in the main drive shaft mechanism 200, the two ends of the main drive shaft 202 are provided with spherical bearing seats 801 for supporting and fixing them. The bearing seats 803 are used for axial support of the main drive shaft 205, and tapered roller bearings 802 are installed at both ends. The rear end of the main drive shaft 205 is provided with a spacer 804 and a locking nut 805 in sequence.
[0038] Located in the drive shaft mechanism 300, the two ends of the drive shaft 302 are provided with spherical bearing seats 801 for supporting and fixing them. The bearing seats 803 are used for axial support of the drive shaft 304, and tapered roller bearings 802 are installed at both ends. The rear end of the drive shaft 304 is provided with a spacer 804 and a locking nut 805 in sequence.
[0039] Furthermore, in order to achieve speed reduction by realizing gear transmission at each stage, the drive shaft mechanism 200 is provided with a speed reduction assembly 900. The speed reduction assembly 900 includes a speed reducer 901, a speed reducer base 902, a speed reducer mounting plate 903, a drive synchronous pulley 904, and a short synchronous belt 905.
[0040] The reducer base 902 is installed at the bottom of the bearing housing 803 in the drive shaft mechanism 200. The reducer mounting plate 903 is located on the left side of the reducer base 902. The reducer 901 is installed on the reducer mounting plate 903. The drive synchronous pulley 904 is installed on the shaft of the reducer 901. The servo motor 204 is installed on the end face stop of the reducer 901.
[0041] Furthermore, in this embodiment, to ensure the vacuum level of the furnace body 100 in the vacuum chamber, the furnace body main shaft mechanism 400 is provided with the following components in sequence from top to bottom: a dust seal 404, a dust cover 405, a deep groove ball bearing 406, a skeleton oil seal 407, a spacer 408, an O-ring 409, a bearing sleeve 410, an angular contact ball bearing 411, a pressure cap 412, a sealing spacer 413, a sensor 414, a sensor base 415, a sensing rod 416, a threaded nut 417, and a sensing plate 418.
[0042] It should be noted that the servo motor 204 and motor base of the main drive shaft mechanism 200 are located on the side of the furnace body 100, and the main drive shaft 202 is located at the bottom of the furnace body 100. The servo motor 204 and motor base are located on the side of the furnace body 100, which takes up less space and is convenient for maintenance. The main drive shaft 202 is located at the bottom of the outer side of the furnace body 100, which reduces the instability of transmission caused by the thermal deformation of the main drive shaft 202.
[0043] The drive shaft mechanism 300 is also located on the side of the furnace body 100, and the transmission shaft 302 is located at the bottom of the outer side of the furnace body 100. This is also to reduce the instability of transmission caused by the thermal deformation of the transmission shaft 302.
[0044] The tensioning pulley mechanism 500 is located on the left side of the driven shaft mechanism 300 for tensioning the long synchronous belt 102. This mechanism has three sets of rollers, one of which is an inert synchronous pulley.
[0045] The furnace body 100's main shaft mechanism 400 is equipped with a bevel gear 403 and a spur gear 401. The main bevel gear 201 on the main power shaft mechanism 200 transmits power to the driven bevel gear 301 on the main shaft mechanism of the furnace body 100, thereby transmitting power to the spur gear 401, which drives the rack 101a mounted on the material tray 101 to move together inside the furnace body 100. A sensor 414 is installed on the bottom surface of the furnace body 100 to ensure that the spur gear 401 on the main shaft mechanism of the furnace body 100 stops at a uniform position after each rotation, so that the rack 101a on the material tray 101 can accurately engage with the spur gear 401 each time.
[0046] Example 2
[0047] This embodiment describes the installation process of various components of a continuous vacuum equipment transmission system for thermos cups, specifically including a main drive shaft mechanism 200, a driven drive shaft mechanism 300, a tensioning wheel mechanism 500, and a furnace body main shaft mechanism 400.
[0048] Specifically, the main bevel gear 201 is mounted on the main drive shaft 202. A spherical bearing housing 801 is installed at each end of the main drive shaft 202 to support it. A coupling 701 connects the main drive shaft 202 to the connecting cover 702 for power transmission. The connecting cover 702 is mounted on the clutch 703, which is located on the drive shaft 205. A tapered roller bearing 802 is installed at each end of the bearing housing 803. A sealing spacer 413, a double synchronous pulley 203, and a locking nut 805 are sequentially arranged at the rear end of the drive shaft 205. A reducer housing 902 is installed at the bottom of the bearing housing 803. A reducer mounting plate 903 is installed on the left side of the reducer housing 902. A reducer 901 is mounted on the reducer mounting plate 903. A drive synchronous pulley 904 is mounted on the shaft of the reducer 901. A servo motor 204 is mounted on the end face stop of the reducer 901.
[0049] The bevel gear 301 is mounted on the driven shaft 302. A spherical bearing housing 801 is provided at each end of the driven shaft 302 to support the driven shaft 302. The coupling 701 connects the driven shaft 302 and the connecting cover 702 to transmit power. The connecting cover 702 is mounted on the clutch 703, which is located on the driven power shaft 304. A tapered roller bearing 802 is installed at each end of the bearing housing 803. A spacer 804, a driven synchronous pulley 303, and a lock nut 805 are arranged sequentially at the rear end of the driven power shaft 304.
[0050] Tensioner seat 501 is located on the side of bearing seat 803 of drive shaft mechanism 300. Tensioner shafts 505 are mounted on the left and right sides of the lower side of tensioner seat 501, and each tensioner shaft 505 is equipped with a tensioner 506. Adjusting screw mounting plate 503 is located on tensioner seat 501, and adjusting screws 502 are mounted on the top of adjusting screw mounting plate 503 for adjusting the tension of long synchronous belt 102. Idler mounting plate 504 is mounted on adjusting screw mounting plate 503, and idler synchronous pulley shaft 508 is provided on idler synchronous pulley mounting plate 504. Idler synchronous pulley 507 is mounted on idler synchronous pulley shaft 508.
[0051] A spur gear 401 is located at the top of the gear shaft 402 inside the furnace body 100, and is used for the movement of the material tray 101 inside the furnace body 100. A dust seal 404 is located inside the dust cover 405 to prevent dust from entering the bearing sleeve 410 and affecting the service life of the bearing. Three skeleton oil seals 407 and O-rings 409 are located on the transmission shaft to ensure the sealing of the furnace body main shaft mechanism 400 and to ensure the vacuum degree of the furnace body 100 in the vacuum chamber. The cooperation of angular contact ball bearings 411 and deep groove ball bearings 406 supports the gear shaft 402 and ensures that the gear shaft 402 is accurately positioned and does not produce axial movement. A bevel gear 403 is located at the end of the gear shaft 402 to transmit power to the spur gear 401. A sensing plate 418 is located at the rear end of the bevel gear. A sensing rod 416 is installed on the sensing plate 418. A sensor 414 is installed on the sensor 414 seat. The cooperation of the sensing rod 416 and the sensor 414 ensures the accuracy of the gear transmission stop position.
[0052] Furthermore, the transmission process of the material tray 101 in the transmission system of the continuous vacuum equipment for thermos cups proposed in this embodiment within each furnace body 100, taking the material tray 101 reaching the set height of the lifting rack as an example, specifically includes the following steps:
[0053] S1: Before the material tray 101 enters the furnace body 100, the sensing rod 416 and sensor 414 work together to first rotate the spur gear 401 to a specified angle and stop, ensuring the gear stops accurately so that the rack 101a installed at the bottom of the material tray 101 can correctly mesh with the gear when it moves over. Two sets of through-beam sensing mechanisms 600 are installed on the outside of each furnace body 100. The first set of through-beam sensing mechanisms 600 ensures that the rack 101a on the material tray 101 meshes correctly with the spur gear 401 on the gear shaft 402 under the action of the drive shaft mechanism 200. The second set of through-beam sensing mechanisms 600 ensures that the rack 101a on the material tray 101 meshes correctly with the spur gear 401 on the gear shaft 402 under the action of the driven shaft mechanism 300, and determines the stopping position of the material tray 101 inside the furnace body 100, preparing for vacuum heating.
[0054] S2: When the material tray 101 reaches the first set of photoelectric sensor mechanisms 600, the lifting material rack stops conveying the material tray 101 into the furnace body 100. The rack 101a on the material tray 101 and the spur gear 401 on the first set of main shaft mechanisms of the furnace body 100 are correctly engaged. At this time, the servo motor 204 is powered on, and the clutch 703 on the drive shaft mechanism 200 is engaged. The servo motor 204 transmits power to the reducer 901, which then transmits power through the drive synchronous pulley 904 on the reducer 901. Power is transmitted via a long synchronous belt 102 to a double synchronous pulley 203, which together drive the main drive shaft 205, clutch 703, connecting cover 702, coupling 701, main drive shaft 202, and main bevel gear 201 to rotate. The main bevel gear 201 transmits power to bevel gear 403, which then transmits power to the rack 101a mounted at the bottom of the material tray 101 via the gear shaft 402 and spur gear 401. The rack 101a then drives the material tray 101 to move together.
[0055] S3: When the material tray 101 reaches the second set of photoelectric sensor mechanism 600, the material tray 101 stops moving inside the furnace body 100. The material tray 101 reaches the predetermined position inside the furnace body 100, and the rack 101a on the material tray 101 and the spur gear 401 on the second set of main shaft mechanism inside the furnace body 100 enter the correct meshing state. At this time, the servo motor 204 is de-energized, and the clutch 703 on the main drive shaft mechanism 200 is released; the furnace door 103 and the slide valve 104 are closed, and the vacuuming and heating state is entered.
[0056] S4: When the furnace body 100 reaches the set heating time and vacuum level, the slide gate valve 104 opens, the servo motor 204 is powered on, and the clutch 703 on the drive shaft mechanism 300 engages. The servo motor 204 transmits power to the reducer 901, which in turn transmits the power via the drive synchronous pulley 904 on the reducer 901 to the double synchronous pulley 203 via the short synchronous belt 905. The double synchronous pulley 203 and the long synchronous belt 102 drive the driven synchronous pulley 303 to rotate. The driven synchronous pulley 303 together drive the driven drive shaft 304, clutch 703, connecting cover 702, coupling 701, driven transmission shaft 302, and main bevel gear 201 to rotate. The main bevel gear 201 transmits power to the bevel gear 403, which in turn transmits power to the rack installed at the bottom of the material tray 101 via the gear shaft 402 and the spur gear 401. 101a, the rack 101a drives the material tray 101 to move together into the second furnace body 100; when it reaches the first set of photoelectric sensor mechanisms 600 in the second furnace body 100, the material tray 101 stops conveying, at this time the servo motor 204 is de-energized and disengaged from the clutch 703 on the power shaft mechanism 300; the rack 101a on the material tray 101 and the spur gear 401 on the first set of main shaft mechanism in the second furnace body 100 enter the correct meshing state, at this time the servo motor 204 on the second furnace body 100 is energized, the clutch 703 on the main power shaft mechanism 200 on the second furnace body 100 is engaged, the transmission system on the second furnace body 100 repeats the above actions, and completes the corresponding heating temperature and vacuum degree in each furnace body 100 in sequence, until the cup on the material tray 101 completes the vacuuming work and is sent out of the furnace body 100.
[0057] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit the scope of protection of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description and ideas. It is neither necessary nor possible to exhaustively describe all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the technical solution of this utility model should be covered within the scope of protection of the claims of this utility model.
Claims
1. A transmission system for a continuous vacuum pumping device for thermos cups, characterized in that: include, The furnace body (100) includes a material tray (101) and a long synchronous belt (102); A drive shaft mechanism (200) is disposed on the side of the furnace body (100) to provide the power required for the movement of the material tray (101); The power shaft mechanism (300) is located on the same side of the furnace body (100) as the main power shaft mechanism (200), and is driven by the long synchronous belt (102) between it and the main power shaft mechanism (200). The furnace body main shaft mechanism (400) is located at the bottom of the furnace body (100) and consists of two sets. The first set of main shaft mechanisms is driven by the main drive shaft mechanism (200), and the second set of main shaft mechanisms is driven by the driven drive shaft mechanism (300). It is used to drive the material tray (101) to move in the furnace body (100).
2. The transmission system of the continuous vacuuming device for thermos cups according to claim 1, characterized in that: The main power shaft mechanism (200) includes a main bevel gear (201), a main drive shaft (202), a double synchronous pulley (203), and a servo motor (204). The servo motor (204) is used to provide the source power and transmits the power to the main bevel gear (201) through the double synchronous pulley (203) and the main drive shaft (202). The driven shaft mechanism (300) includes a driven bevel gear (301), a driven transmission shaft (302), and a driven synchronous pulley (303). The power of the double synchronous pulley (203) is transmitted to the driven bevel gear (301) through the driven synchronous pulley (303) and the driven transmission shaft (302). The furnace body main shaft mechanism (400) includes a spur gear (401), a gear shaft (402), and a bevel gear (403). The main bevel gear (201) and the driven bevel gear (301) mesh with the bevel gears (403) on two sets respectively. The power of the bevel gear (403) is transmitted to the spur gear (401) through the gear shaft (402). The spur gear (401) is used to drive the movement of the material tray (101).
3. The transmission system of the continuous vacuuming device for thermos cups according to claim 2, characterized in that: It also includes a tensioning wheel mechanism (500) and a through-beam induction mechanism (600); The double synchronous pulley (203) and the driven synchronous pulley (303) are driven by the long synchronous belt (102), and the tensioning pulley mechanism (500) is used to tension the long synchronous belt (102); The through-beam sensing mechanism (600) is located on the outside of the furnace body (100) and there are two sets of them, which are used to detect the meshing state of the spur gear (401) in the first set of main shaft mechanism and the second set of main shaft mechanism, respectively.
4. The transmission system of the continuous vacuuming device for thermos cups according to claim 2, characterized in that: Both the driving shaft mechanism (200) and the driven shaft mechanism (300) are provided with clutch assemblies (700), the clutch assembly (700) including a coupling (701), a connecting cover (702) and a clutch (703); Located in the drive shaft mechanism (200), the coupling (701) is used for power transmission between the main drive shaft (202) and the connecting cover (702). The connecting cover (702) is mounted on the clutch (703), and the clutch (703) is located on the drive shaft (205). Located in the driven shaft mechanism (300), the coupling (701) is used for power transmission between the driven shaft (302) and the connecting cover (702), the connecting cover (702) is mounted on the clutch (703), and the clutch (703) is disposed on the driven shaft (304).
5. The transmission system of the continuous vacuuming device for thermos cups according to claim 4, characterized in that: Both the driving shaft mechanism (200) and the driven shaft mechanism (300) are provided with fixing components (800), the fixing components (800) include spherical bearing housing (801), tapered roller bearing (802), bearing housing (803), spacer (804) and locking nut (805); Located in the main drive shaft mechanism (200), the main drive shaft (202) is provided with spherical bearing seats (801) at both ends for its support and fixation. The bearing seats (803) are used for the axial support of the main drive shaft (205), and the tapered roller bearings (802) are installed at both ends. The rear end of the main drive shaft (205) is provided with the spacer (804) and the locking nut (805) in sequence. Located in the driven shaft mechanism (300), the driven shaft (302) is provided with spherical bearing seats (801) at both ends for supporting and fixing it. The bearing seats (803) are used for axial support of the driven shaft (304), and tapered roller bearings (802) are installed at both ends. The rear end of the driven shaft (304) is provided with the spacer (804) and the locking nut (805) in sequence.
6. The transmission system of the continuous vacuuming device for thermos cups according to claim 5, characterized in that: The drive shaft mechanism (200) is provided with a reduction assembly (900), which includes a reducer (901), a reducer base (902), a reducer mounting plate (903), a drive synchronous pulley (904), and a short synchronous belt (905); The reducer base (902) is installed at the bottom of the bearing housing (803) in the drive shaft mechanism (200). The reducer mounting plate (903) is located on the left side of the reducer base (902). The reducer (901) is installed on the reducer mounting plate (903). The drive synchronous pulley (904) is installed on the shaft of the reducer (901). The servo motor (204) is installed on the end face stop of the reducer (901).
7. The transmission system of the continuous vacuuming device for thermos cups according to claim 1, characterized in that: The furnace body main shaft mechanism (400) is provided from top to bottom with a dust seal (404), a dust cover (405), a deep groove ball bearing (406), a skeleton oil seal (407), a spacer (408), an O-ring (409), a bearing sleeve (410), an angular contact ball bearing (411), a pressure cap (412), a sealing spacer (413), a sensor (414), a sensor base (415), a sensing rod (416), a threaded nut (417), and a sensing plate (418).
8. The transmission system of the continuous vacuuming device for thermos cups according to claim 3, characterized in that: The tensioning wheel mechanism (500) also includes a tensioning wheel seat (501), an adjusting screw (502), an adjusting screw mounting plate (503), an idler wheel mounting plate (504), a tensioning wheel shaft (505), a tensioning wheel (506), an idler synchronous wheel (507), and an idler synchronous wheel shaft (508); The tensioning wheel seat (501) is located on the side of the driven shaft mechanism (300) and is used to adjust the tension of the long synchronous belt (102).
9. The transmission system of the continuous vacuuming device for thermos cups according to claim 2, characterized in that: The bottom of the tray (101) is provided with a rack (101a), which meshes with the spur gear (401) to drive the tray (101) to move.
10. The transmission system of the continuous vacuuming device for thermos cups according to claim 2, characterized in that: The furnace body (100) also includes a furnace door (103) and a slide valve (104) for opening and closing the furnace door (103).