Wide single-blade efficient axial flow stirrer

By designing a continuous bent blade structure for a wide single-blade high-efficiency axial flow agitator, the problems of low efficiency and poor heat exchange performance of traditional agitators are solved, achieving more efficient liquid-liquid mixing and solid-liquid mixing effects.

CN223846683UActive Publication Date: 2026-01-30DALIAN XINHUI MIXING MASCH CO LTD
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Patent Information

Application Number
CN202520063374.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-01-30
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

Traditional single-blade agitators are inefficient in liquid-liquid and solid-liquid mixing processes, especially when handling complex mixtures, and also suffer from poor heat exchange performance and solid material settling problems.

Method used

Design a wide single-blade high-efficiency axial flow agitator. The blade adopts a continuous bending structure, including a front blade, a main blade, a connecting blade, and a rear blade. Each blade forms a multi-angle bend at a specific angle, and is equipped with an auxiliary connecting plate to enhance the blade strength.

Benefits of technology

It improves the heat exchange performance and liquid circulation speed of the agitator, prevents solid sedimentation, ensures the homogeneity of the mixture, and increases the dissolution rate of solid materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wide single-blade high-efficiency axial flow stirrer which comprises a rotating hub and blades which are connected through a blade root plate in the circumferential direction of the rotating hub, and the blades are continuously bent in the direction from the front edge to the rear edge to form a front blade, a main blade, a connecting blade and a rear blade in sequence. The utility model relates to the technical field of stirrers, and the blades are designed into continuous bending structures, so that the shearing performance is improved, and the discharge performance is also enhanced. In the liquid-liquid mixing process, the front blades, the main blades, the connecting blades and the rear blades formed through the multi-angle bending design can effectively improve the heat exchange performance, in the solid-liquid mixing process, the continuously-bent blade design can stir large-area suspended solids, and the circulation speed after liquid stirring is remarkably increased. The design of the auxiliary connecting plate covers the front blade, the main blade and the rear blade, and the use strength of the blades is enhanced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to agitator technical field, concretely is a wide single blade high -efficient axial flow agitator. BACKGROUND

[0002] In the field of chemical industry, food, medicine and water treatment, agitator is indispensable equipment, it is used for liquid's stirring, mixing and homogenization processing. The traditional single blade agitator, its stirring blade usually presents propeller, although can promote the flow and mixing of fluid, but there is certain limitation in practical application. The stirring efficiency of single blade agitator is relatively low, especially when processing complex mixture, its performance is not satisfactory.

[0003] The traditional single blade agitator in liquid-liquid mixing process, due to the contact of blade's contact cutting process and the poor contact of liquid, lead to low heat transfer performance. This means that in the reaction process needing rapid heat transfer, the efficiency of single blade agitator cannot meet the requirements, thereby affecting the quality and production efficiency of product. In addition, when mixing solid-liquid, the stirring effect of single blade agitator is poor, leading to low liquid circulation rate, slow dissolution rate of solid material, and easy to produce the problem of solid material settlement. This phenomenon is particularly evident when processing high viscosity or large solid particle mixture, affecting the continuity of production.

[0004] In order to solve the above problems, the ways that can be adopted are changing the shape of blade, increasing the number of blades, optimizing the structure of agitator, etc., but these methods often accompany the increase of cost and the improvement of equipment complexity, and the effect is not always satisfactory. Therefore, developing a kind of agitator which can improve the stirring efficiency and keep the structure simple and reasonable cost has become a problem to be solved. CONTENT OF THE UTILITY MODEL

[0005] In view of the deficiencies of prior art, the utility model provides a wide single blade high -efficient axial flow agitator, solves the problem of poor stirring efficiency of existing single blade agitator.

[0006] In order to achieve the above object, the utility model is realized by the following technical scheme: a wide single blade high -efficient axial flow agitator, including hub and the blade connected through the root plate around the circumference of the hub, the blade includes the root, the top and the front edge and the trailing edge between the root and the top, the root is fixed on the root plate, the top is free end, the front edge to the trailing edge direction on the blade is continuously bent to form front blade, main blade, connecting blade and rear blade in turn.

[0007] Preferably, the bending of the front blade, the main blade, the connecting blade and the rear blade is continuous bending in one direction.

[0008] Preferably, the front blade forms an angle a with the vertical line, 10°<a<20°.

[0009] Preferably, the main blade forms an angle β with the vertical line, 20°<β<30°.

[0010] Preferably, the connecting blade forms an angle γ with the vertical line, 40°<γ<50°.

[0011] Preferably, the rear blade forms an angle η with the vertical line, 50°<η<65°.

[0012] Preferably, the part of the root plate covering the blade extends to both sides to form auxiliary connecting plates, and the auxiliary connecting plates cover the front blade, the main blade and the rear blade.

[0013] Preferably, the auxiliary connecting plate comprises a front guard plate, the front guard plate comprises a first extended guard plate fixed on the front blade and a second extended guard plate fixed on the main blade, the first extended guard plate is fitted with the front blade, and the second extended guard plate is fitted with the main blade.

[0014] Preferably, the auxiliary connecting plate further comprises a rear guard plate fixed on the rear blade, and the rear guard plate is fitted with the rear blade.

[0015] The beneficial effects of the utility model are as follows: the wide single-blade high-efficiency axial-flow stirrer has a continuous bending structure, which not only improves the shearing performance, but also enhances the discharge performance. In the liquid-liquid mixing process, the front blade, the main blade, the connecting blade and the rear blade formed by the multi-angle bending design can effectively improve the heat exchange performance, so that the stirrer can realize more efficient heat exchange under the same conditions, thereby improving the reaction speed and the product quality. In the solid-liquid mixing process, the continuous bending blade design can stir a large area of suspended solid objects, significantly improve the circulation speed of the liquid after stirring, and further improve the dissolution speed of the solid material. The rotation of the rear blade can also produce a stirring effect, effectively prevent the solid from settling, and ensure the uniformity of the mixture.

[0016] In addition, the auxiliary connecting plate covers the front blade, the main blade and the rear blade, and the use strength of the blade is strengthened, so that the blade does not appear reverse bending when contacting with the liquid in the use process, the angle changes, and the stirring effect is affected. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structural schematic view of the stirrer of the utility model;

[0018] Figure 2 It is a blade bending schematic view of the utility model;

[0019] Figure 3The structure schematic view of the auxiliary connecting plate arranged on the blade.

[0020] Explanation of reference signs

[0021] 1, hub, 2, blade root plate, 21, front guard plate, 211, first extension guard plate, 212, second extension guard plate, 22, rear guard plate, 3, blade, 31, front blade, 32, main blade, 33, connecting blade, 34, rear blade. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. As long as the effect of the utility model can be achieved, various changes can be made to the implementation solutions.

[0023] By the personnel in the art, the parts in the case are sequentially connected, and the specific connection and operation sequence should be referred to the following working principle. The detailed connection means is the known technology in the art, and the following mainly introduces the working principle and process.

[0024] Reference Figures 1-3 The utility model discloses a wide single-leaf high-efficiency axial flow stirrer.

[0025] The existing wide single-leaf high-efficiency axial flow stirrer mainly comprises a hub 1 and a blade 3 connected through a blade root plate 2 around the circumference of the hub 1.

[0026] The difference between the embodiment and the above content is that: on the basis of the above content, the blade 3 comprises a blade root, a blade tip and a leading edge and a trailing edge connecting between the blade root and the blade tip, the blade root is fixed on the blade root plate 2, and the blade tip is a free end. Figure 1 As shown in the drawing, the blade 3 is sequentially formed with a front blade 31, a main blade 32, a connecting blade 33 and a rear blade 34 by continuously bending in the front edge to the trailing edge direction.

[0027] It should be noted that the bending of the front blade 31, the main blade 32, the connecting blade 33 and the rear blade 34 is continuous bending in one direction. The blade 3 is designed as a continuously bent structure, which has low shear performance and high discharge performance. When mixing liquid and liquid, the front blade 31, the main blade 32, the connecting blade 33 and the rear blade 34 formed by the multi-angle bending design can improve the heat exchange performance. When mixing solid and liquid, the front blade 31, the main blade 32, the connecting blade 33 and the rear blade 34 formed by the multi-angle bending design can stir the solid objects suspended in a large area, improve the circulation speed of the liquid after stirring, and further improve the dissolution speed of the solid material. The rear blade 34 can produce a stirring effect when rotating to prevent the solid from settling.

[0028] In one embodiment, the bending angles of the front blade 31, the main blade 32, the connecting blade 33, and the rear blade 34 are respectively:

[0029] The front blade 31 forms an angle α with the vertical line, where 10° < α < 20°, preferably 15°;

[0030] The angle β formed between the main blade 32 and the vertical line is 20° < β 30°, preferably 25°;

[0031] The angle γ between the connecting blade 33 and the vertical line is 40°<γ<50°, preferably 45°;

[0032] The rear blade 34 forms an angle η with the vertical line, where 50° < η < 65°, preferably 60°.

[0033] The angle between the front blade 31 and the main blade 32 is 170°. The angle between the main blade 32 and the connecting blade 33 is 160°. The angle between the connecting blade 33 and the rear blade 34 is 165°.

[0034] like Figure 3 As shown, to prevent the front blade 31, main blade 32 and rear blade 34 from changing angles during the stirring process, auxiliary connecting plates are formed on both sides of the part of the blade root plate 2 covering the blade 3. The auxiliary connecting plates cover the front blade 31, main blade 32 and rear blade 34, strengthen the use strength of the front blade 31, main blade 32 and rear blade 34, and prevent the front blade 31, main blade 32 or rear blade 34 from bending in the opposite direction when the blade 3 comes into contact with the liquid during use, which would cause the angle to change and affect the stirring effect.

[0035] Specifically, the auxiliary connecting plate includes a front guard plate 21, which includes a first extended guard plate 211 fixed to the front blade 31 and a second extended guard plate 212 fixed to the main blade 32. The first extended guard plate 211 is fitted with the front blade 31, and the second extended guard plate 212 is fitted with the main blade 32. The first extended guard plate 211 and the second extended guard plate 212 respectively fix the angle of the front blade 31 and the main blade 32. The auxiliary connecting plate also includes a rear guard plate 22 fixed to the rear blade 34. The rear guard plate 22 is fitted with the rear blade 34 and fixes the angle of the rear blade 34.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wide single-blade high-efficiency axial flow mixer comprising a hub (1) and blades (3) connected by a blade root plate (2) around the circumference of the hub (1), characterized in that, The blade (3) comprises a blade root, a blade tip and a leading edge and a trailing edge connecting the blade root and the blade tip, the blade root is fixed on the blade root plate (2), the blade tip is a free end, the blade (3) is continuously bent in the direction from the leading edge to the trailing edge to form a front blade (31), a main blade (32), a connecting blade (33) and a rear blade (34) in sequence.

2. A wide single-blade high-efficiency axial flow mixer according to claim 1, characterized in that: The bending of the front blade (31), the main blade (32), the connecting blade (33) and the rear blade (34) is continuous bending in one direction.

3. A wide single-blade high-efficiency axial flow mixer according to claim 1 or 2, characterized in that: The front blade (31) forms an angle α with the vertical line, 10°<α<20°.

4. A wide single-blade high-efficiency axial flow mixer according to claim 1 or 2, characterized in that: The main blade (32) forms an angle β with the vertical line, 20°<β<30°.

5. A wide single blade high efficiency axial flow mixer as claimed in claim 1 or 2, wherein: The connecting blade (33) forms an angle γ with the vertical line, 40°<γ<50°.

6. A wide single blade high efficiency axial flow mixer as claimed in claim 1 or 2, wherein: The rear blade (34) forms an angle η with the vertical line, 50°<η<65°.

7. A wide single blade high efficiency axial flow mixer as claimed in claim 1, wherein: The part of the blade root plate (2) covering the blade (3) extends to both sides to form an auxiliary connecting plate, the auxiliary connecting plate covers the front blade (31), the main blade (32) and the rear blade (34).

8. A wide single blade high efficiency axial flow mixer as claimed in claim 7 wherein: The auxiliary connecting plate comprises a front guard plate (21), the front guard plate (21) comprises a first extension guard plate (211) fixed on the front blade (31) and a second extension guard plate (212) fixed on the main blade (32), the first extension guard plate (211) is fitted with the front blade (31), and the second extension guard plate (212) is fitted with the main blade (32).

9. A wide single blade high efficiency axial flow mixer as claimed in claim 8, wherein: The auxiliary connecting plate further comprises a rear guard plate (22) fixed on the rear blade (34), and the rear guard plate (22) is fitted with the rear blade (34).