Centrifugal machine capable of identifying running state of rotor through colors

By combining a color recognition sensor with a rotor recognition color ring, the problem of large rotor recognition error in existing centrifuges is solved, achieving more efficient rotor recognition and operation control, and improving the working efficiency of the centrifuge.

CN223847156UActive Publication Date: 2026-01-30DRAGON LAB INSTR
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Patent Information

Application Number
CN202520017848.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-01-30
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

The existing rotor identification method of laboratory centrifuges has large errors, resulting in frequent vibrations and alarms, which affects work efficiency.

Method used

A color recognition sensor is used in conjunction with a rotor recognition color ring. The rotor's operating status is identified by the correspondence between the color recognition sensor and the rotor recognition color ring, and the information is transmitted to the circuit board assembly. The circuit board assembly controls the rotation of the motor spindle according to the program.

Benefits of technology

It improves the stability and accuracy of rotor recognition, reduces alarms due to sensor errors, and increases the working efficiency of the centrifuge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a centrifugal machine capable of identifying the running state of a rotor through colors, which comprises a motor, the upper part of the motor is sleeved with a motor upper flange, the lower part of the motor is sleeved with a motor lower flange, one end of the motor penetrates through the motor upper flange and is connected with one end of a motor main shaft, and the other end of the motor main shaft is connected with the motor. The other end of the motor main shaft is sleeved with a rotor, the rotor is sleeved with a rotor frame, the end portion of the other end of the motor main shaft is connected with the upper portion of a centrifugal cavity, and the centrifugal cavity is fixedly connected with the bottom plate through a bolt supporting column. According to the utility model, the color identification sensor is arranged on the motor upper flange, the rotor identification color ring is arranged on the rotor frame, and the circuit board assembly controls the motor main shaft to rotate at a corresponding speed according to program setting so as to drive the rotor fixed on the motor main shaft to rotate, so that power-on, rotor installation, rotor identification and operation circulation of the whole equipment are completed; the working process cannot be changed due to vibration of the rotor, the recognition degree is more accurate, and the working efficiency of the centrifugal machine is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to laboratory equipment centrifuge technical field, specifically, relate to a centrifuge through color identification rotor operating state. BACKGROUND

[0002] Laboratory centrifuge, or experimental centrifuge, is a small centrifuge used for professional experimental analysis. The centrifuge is an object rotating around a fixed rotating shaft, which is subjected to centrifugal force to simulate the action of the earth's gravitational field, so that the object does the sedimentation, thereby separating the different density and different molecular t of the material. The technology of applying centrifugal sedimentation to the analysis and separation of matter is called centrifugal technology. At present, various centrifuges and centrifugal technology have been widely used in scientific research and production departments, and have become one of the important instruments and equipment in modern scientific research. Laboratory centrifuge is the necessary equipment for scientific research and production in biology, medicine, agronomy, bioengineering, biopharmaceutical industry and other industries.

[0003] The current technical field part of the equipment due to lack of technology or cost constraints or because of the use of way or internal structure and other restrictions can not add rotor identification function. The main purpose of identifying the rotor is to ensure the safety of the machine. The rotor identification function can ensure that the centrifuge does not exceed its limit speed when running, so as to avoid serious accidents caused by high speed, such as rotor deformation, cracking and even fragmentation, which may cause great personal injury to the operator.

[0004] Specifically, each centrifuge rotor has its own limit speed. If the operator sets a speed higher than the limit speed, the system will automatically correct the set speed to ensure that it runs within the safe range and remind the operator that the set speed exceeds the safe range. In addition, the rotor identification function can also record the running time of each rotor, and will remind the operator to replace the new rotor when the allowed running time is exceeded, thus replacing the previous manual recording method. Therefore, the application of rotor identification technology not only improves the safety of the equipment, but also simplifies the operation process and reduces the possibility of human error.

[0005] It is known that the rotor identification method of laboratory centrifuge includes Hall induction identification, which mainly works through the magnetic force of magnetic steel and Hall induction. The Hall and magnetic steel sensing method has a large error due to the change of magnetic force, Hall induction distance and other factors. There is often a lot of vibration in the work of centrifuge, which often leads to sensing error and alarm, which greatly affects the work efficiency.

[0006] In view of the above problems, how to improve the work efficiency of laboratory centrifuge has become a technical problem that people need to solve urgently. Utility model content

[0007] The centrifugal machine capable of identifying the running state of the rotor through colors overcomes the above-mentioned defects of the prior art.

[0008] To achieve the above technical purposes, the technical scheme of the utility model is as follows:

[0009] The centrifugal machine capable of identifying the running state of the rotor through colors comprises a motor, a motor upper flange which is arranged on the upper portion of the motor, a motor lower flange which is arranged on the lower portion of the motor, one end of the motor main shaft which is connected with one end of the motor through the motor upper flange, a rotor which is arranged on the other end of the motor main shaft, a rotor holder which is arranged on the outer sleeve of the rotor, the end portion of the other end of the motor main shaft which is connected with the upper portion of a centrifugal cavity, and the centrifugal cavity which is fixedly connected with a bottom plate through a bolt support.

[0010] The bottom portion of the rotor holder is provided with a rotor identification color ring which is centered on the motor main shaft, the upper portion of the motor upper flange is provided with a color identification inductor, the light of the color identification inductor corresponds to the rotor identification color ring, and the color identification inductor is in communication connection with a circuit board assembly.

[0011] Further, the motor upper flange is fixedly connected with the motor lower flange.

[0012] Further, the rotor holder is fixedly connected with the motor main shaft through a center hole and a bolt.

[0013] Further, the bottom portion of the motor lower flange is provided with a motor rubber shock absorber, the motor lower flange is fixedly connected with the motor rubber shock absorber, and the motor rubber shock absorber is fixedly connected with the bottom plate.

[0014] Further, the bottom portion of the bottom plate is provided with a rubber footing.

[0015] Further, the upper portion of the bottom plate is provided with an upper cover which integrates all internal devices together.

[0016] The utility model has the advantages that: the color identification inductor is arranged on the motor upper flange, the rotor identification color ring is arranged on the rotor holder, the running state of the rotor is identified through the color identification inductor and the rotor identification color ring, the current rotor information is transmitted to the circuit board assembly, the circuit board assembly controls the motor main shaft to rotate at the corresponding speed according to the program setting related information to drive the rotor fixed thereon to rotate, the power-on, rotor installation, rotor identification and running cycle of the whole equipment are completed, the stability of the rotor identification technology is higher than that of the prior art, the working process will not change due to the rotor vibration, the identification degree is more accurate, the influence of the magnetic force change of the magnetic steel is avoided, the alarm caused by the sensing error is reduced, and the working efficiency of the centrifugal machine is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of a centrifuge that identifies the rotor's operating status by color, according to an embodiment of the present invention.

[0019] Figure 2 This is a schematic diagram of the internal structure of a centrifuge that identifies the rotor's operating status by color, according to an embodiment of the present invention.

[0020] In the diagram: 1. Motor spindle; 2. Upper flange of motor; 3. Lower flange of motor; 4. Rubber shock absorber of motor; 5. Base plate; 6. Rubber feet; 7. Circuit board assembly; 8. Color recognition sensor; 9. Rotor frame; 10. Rotor recognition color ring; 11. Centrifuge chamber; 12. Top cover. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.

[0022] like Figures 1-2 As shown in the embodiment of this utility model, a centrifuge for identifying the rotor's operating status by color includes a motor. The upper part of the motor is fitted with an upper flange 2, and the lower part of the motor is fitted with a lower flange 3. One end of the motor passes through the upper flange 2 and is connected to one end of the motor main shaft 1. The other end of the motor main shaft 1 is fitted with a rotor. The rotor is fitted with a rotor frame 9. The other end of the motor main shaft 1 is connected to the upper part of the centrifuge chamber 11. The centrifuge chamber 11 is fixedly connected to the base plate 5 by bolt supports.

[0023] The rotor frame 9 has a rotor identification color ring 10 centered on the motor spindle 1 at its bottom. The upper part of the motor flange 2 has a color recognition sensor 8. The light of the color recognition sensor 8 corresponds to the rotor identification color ring 10. The color recognition sensor 8 is communicatively connected to the circuit board assembly 7.

[0024] The upper flange 2 of the motor is fixedly connected to the lower flange 3 of the motor.

[0025] The rotor holder 9 is connected with the motor spindle 1 through a center hole and is fastened by bolts.

[0026] The bottom of the motor lower flange 3 is provided with a motor rubber shock absorber 4, the motor lower flange 3 is fixedly connected with the motor rubber shock absorber 4, and the motor rubber shock absorber 4 is fixedly connected with the bottom plate 5.

[0027] The bottom of the bottom plate 5 is provided with a rubber footing 6.

[0028] The upper part of the bottom plate 5 is provided with an upper cover 12 for integrating all internal devices together.

[0029] The circuit board assembly 7 is located at the front end of the bottom plate 5, and the circuit board assembly 7 is provided with corresponding buttons at the front end of the bottom plate 5.

[0030] In order to facilitate the understanding of the above technical scheme of the utility model, the above technical scheme of the utility model will be described in detail below through specific use mode.

[0031] In specific use, according to the centrifuge for identifying the running state of a rotor through color recognition according to the utility model, the centrifuge comprises a color recognition sensor 8, a rotor, a rotor identification color ring 10, a motor spindle 1, a motor upper flange 2, a motor lower flange 3, a motor rubber shock absorber 4, a bottom plate 5 and a circuit board assembly 7.

[0032] The motor is fixed between the upper flange 2 and the lower flange 3, and is further fixed on the bottom plate 5 through the motor rubber shock absorber 4; the rotor is fixed on the motor spindle 1 through a conical hole, the rotor identification color ring 10 is installed on the bottom surface of the rotor holder 9, the color recognition sensor 8 is installed on the upper part of the motor upper flange 2, the relative positions of the color recognition sensor 8 and the identification color ring are adjusted during initial installation, so that the light of the color recognition sensor 8 can irradiate on the color ring 10; the tail line of the sensor 8 is connected with the circuit board 7 for power supply and signal transmission.

[0033] As Figure 2As shown in the middle, the bottom plate 5 is fixed with the equipment rubber foot 6 by screw, the whole equipment is supported on the desktop of the experiment table through the rubber foot 6, the motor main shaft 1 is fixed between the motor upper flange 2 and the motor lower flange 3, the motor rubber damping 4 is fixed and connected between the bottom plate 5 through the bolt, the motor lower flange 3 is fixed and connected with the motor rubber damping 4 through the bolt, the centrifugal cavity 11 is fixed and connected with the bottom plate 5 through the bolt support, the color recognition sensor 8 is fixed on the upper part of the motor upper flange 2 through the bolt, the rotor holder 9 is matched together with the motor main shaft through the center hole and is fastened by bolt, the rotor identification color ring 10 is fixed on the rotor holder 9 through the screw. After the rotor holder 9 is correctly installed, the equipment is powered on, the color recognition sensor 8 identifies the rotor identification color ring 11, the current rotor information is transmitted to the circuit board assembly 7 through the data line, the circuit board assembly 7 controls the motor main shaft 1 to rotate at the corresponding speed according to the program setting related information, and drives the rotor fixed thereon to rotate, and the whole equipment power-on, rotor installation, rotor identification and running cycle are completed.

[0034] In summary, by means of the above technical scheme of the utility model, the color recognition sensor is arranged on the motor upper flange, and the rotor identification color ring is arranged on the rotor holder, the running state of the rotor is identified through the color recognition sensor and the corresponding rotor identification color ring, and the current rotor information is transmitted to the circuit board assembly, the circuit board assembly controls the motor main shaft to rotate at the corresponding speed according to the program setting related information to drive the rotor fixed thereon to rotate, so that the whole equipment power-on, rotor installation, rotor identification and running cycle are completed, compared with the previous rotor identification technology, the stability is higher, the working process will not change due to rotor vibration, the identification degree is more accurate, is not affected by the magnetic force change of the magnetic steel, reduces the alarm of induction error, and improves the working efficiency of the centrifugal machine.

[0035] The above only describes the preferred embodiments of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A centrifuge for identifying the operating state of a rotor by color, characterized in that, The motor is provided with an upper flange (2) and a lower flange (3), one end of the motor is connected with one end of a motor spindle (1) through the upper flange (2), the other end of the motor spindle (1) is provided with a rotor, the rotor is provided with a rotor holder (9), the other end of the motor spindle (1) is connected with the upper part of a centrifugal cavity (11), the centrifugal cavity (11) is fixedly connected with a bottom plate (5) through a bolt support; The bottom of the rotor holder (9) is provided with a rotor identification color ring (10) which is centered on the motor spindle (1), the upper part of the upper flange (2) is provided with a color identification sensor (8), the light of the color identification sensor (8) corresponds to the rotor identification color ring (10), and the color identification sensor (8) is in communication connection with a circuit board assembly (7).

2. The centrifuge for identifying the rotor operating state by color according to claim 1, characterized in that, The upper flange (2) is fixedly connected with the lower flange (3).

3. The centrifuge for identifying the rotor operating state by color according to claim 1, characterized in that, The rotor holder (9) is fastened and connected with the motor spindle (1) through a center hole by means of a bolt.

4. The centrifuge for identifying the operating state of the rotor by color according to any one of claims 1 to 3, characterized in that, The bottom of the lower flange (3) is provided with a motor rubber shock absorber (4), the lower flange (3) is fixedly connected with the motor rubber shock absorber (4), and the motor rubber shock absorber (4) is fixedly connected with the bottom plate (5).

5. The centrifuge for identifying the rotor operating state by color according to claim 4, characterized in that, The bottom of the bottom plate (5) is provided with a rubber footing (6).

6. The centrifuge for identifying the rotor operating state by color according to claim 5, characterized in that, The upper part of the bottom plate (5) is provided with an upper cover (12) which integrates all internal devices together.