Arc-shaped sector plate bending tool
By using curved block bending grooves to extrude metal plates and cooperating with fixed and moving molds, the problems of dimensional calculation errors and angle errors in the bending production of metal boxes are solved, achieving high-precision processing of curved fan plates and improving the sealing effect and aesthetics of metal boxes.
Patent Information
- Application Number
- CN202520336355.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Existing technologies in the production of metal box bending suffer from defects at the triangular corners, and errors in dimensional calculations and bending angles affect the sealing effect and aesthetics.
The metal sheet is formed by pressing the curved block with the corresponding bending groove to form a bent part, and then directly cut into curved fan plates. The fixed mold and the moving mold are used to make precise bending. The hinge rod and the adjusting screw can be adjusted to adapt to metal sheets of different thicknesses.
The machining accuracy of the curved fan plate was improved, the measurement and calculation time was reduced, and the overall effect and accuracy requirements of the metal box were guaranteed.
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Figure CN223847841U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model provides a bending tool relates to metal processing technical field, concretely relates to an arc fan plate bending tool. BACKGROUND
[0002] The metal box body bending production exists the corner damage of triangle area, and the prior art carries out welding repair through the arc fan plate of cutting additionally, needs not only cutting the arc fan plate of proper size according to the size of metal box body, but also carries out the bending processing of fan plate correspondingly to guarantee the integrity and the beautiful appearance of metal box body.
[0003] The traditional arc fan plate cutting needs to measure and calculate the size of arc fan plate according to the size of box body, and carries out bending processing after cutting the arc fan plate, on the one hand, the size calculation of arc fan plate has error, influences the sealing effect of metal box body after repair, on the other hand, angle error is also easy to produce in the process of bending processing, influences the welding processing and overall beautiful appearance of product.
[0004] In view of this, the technical personnel in the prior art propose an arc fan plate bending tool, which is convenient to use in the bending processing of arc fan plates of different sizes, and avoids the influence of size calculation and bending processing on processing precision. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model provides an arc fan plate bending tool, which forms a bent piece by extruding a metal plate with an arc-shaped block corresponding to a bending groove, and then directly cuts the bent piece to form a bent arc-shaped fan plate. This method is more precise and easier to produce than the arc-shaped fan plate obtained by manual calculation, cutting, bending and polishing in the prior art.
[0006] To achieve the above object, the utility model realizes the following technical scheme: an arc fan plate bending tool, comprising a fixed die and a movable die, the fixed die is fixedly arranged, a tapered pressing groove is formed in the side surface of the fixed die, the movable die is a tapered block corresponding to the tapered pressing groove, the movable die extrudes and bends the metal plate pressed against the tapered pressing groove on the fixed die, so that the metal plate forms an arc-shaped fan plate corresponding to the arc surface of the movable die, and then the arc-shaped fan plate is cut according to the use requirement, so that an arc-shaped fan plate meeting the use requirement and having high precision is quickly obtained.
[0007] Preferably, the upper surface of the fixed die is provided with a hinge rod, the end of the movable die is fixedly provided with a sleeve corresponding to the hinge rod, the movable die is sleeved on the side surface of the hinge rod through the sleeve and rotates to apply pressure for bending, and the hinge rod is used as the rotation axis to apply pressure to the metal plate clamped between the two.
[0008] Preferably, the side surface of the fixed die is fixedly provided with a fixed block, a distance-adjusting screw rod is penetratingly arranged in the side surface of the fixed block, and the hinge rod is fixedly connected with the distance-adjusting screw rod.
[0009] The lead screw through the fixed block can be adjusted according to the thickness of the metal plate to avoid the situation that the reserved space between the fixed die and the movable die is too small to process.
[0010] Preferably, the at least two lead screws are arranged in parallel, and the hinge rods are arranged on the side of the lead screws, so that the hinge rods arranged by the at least two lead screws can be parallel to the fixed die, thereby avoiding the situation that the uneven pressing force causes the product to have an irregular curvature.
[0011] Preferably, the end of the lead screw is fixed with a stop block, and the stop block moves with the lead screw, thereby corresponding to the pressing angle of the movable die, and avoiding the situation that the metal plate with soft texture is pressed to be thin and affects the quality, and the end of the movable die is connected with a pressing rod, thereby facilitating the amplification of the pressing force of the movable die.
[0012] Preferably, the end of the movable die is fixedly connected with a pressing rod, thereby facilitating the amplification of the pressing force of the movable die.
[0013] The utility model discloses an arc fan plate bending tool, which has the following beneficial effects:
[0014] 1. The arc fan plate bending tool can quickly process the required bending piece through the pre-prepared bending tool, save a lot of measurement and calculation time, and obtain a bending piece with a size more suitable for use, which is beneficial to production and ensures the overall effect of the metal box through the bending piece more suitable for use.
[0015] 2. The arc fan plate bending tool can adjust the position of the hinge rod on the side of the fixed die to adapt to the bending use of metal plates with different thicknesses, avoid the situation that metal plates with different thicknesses are subjected to unevenly distributed pressing force during bending processing, and ensure the precision requirement of the processed piece. DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the movable die structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the cooperation of the fixed die and the movable die of the utility model;
[0020] Figure 4 Structure schematic view of another embodiment of the utility model;
[0021] Figure 5 Structure schematic view of the movable mold of the utility model embodiment 2;
[0022] Figure 6 Structure schematic view of the fixed mold and movable mold cooperation of the utility model embodiment 2.
[0023] In the drawing: 1, fixed mold; 101, base; 102, fixed disc; 103, bending groove; 2, movable mold; 3, conical pressing groove; 4, hinge rod; 5, sleeve; 6, fixed block; 7, distance adjusting screw; 8, stop block; 9, pressing rod; 10, protruding block; 11, positioning slot. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical scheme and advantages of the utility model embodiments more clear, the technical scheme in the utility model embodiments is clearly and completely described, obviously, the described embodiments are a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0025] The utility model embodiment discloses an arc fan plate bending tool;
[0026] Embodiment 1
[0027] According to the drawings Figure 1 to the drawings Figure 3 As shown, including fixed mold 1 and movable mold 2, fixed mold 1 is fixedly arranged, the side surface of fixed mold 1 is provided with conical pressing groove 3, movable mold 2 is the conical block corresponding with conical pressing groove 3, movable mold 2 is extruded and bent by being tightly pressed in conical pressing groove 3 on fixed mold 1, makes the metal plate form the arc fan plate corresponding with the arc surface of movable mold 2, then is cut according to the need of use, and the arc fan plate that meets the need of use and the precision requirement high is quickly obtained.
[0028] The upper surface of fixed mold 1 is provided with hinge rod 4, the end of movable mold 2 is fixed with sleeve 5 corresponding with hinge rod 4, movable mold 2 is sleeved in the side surface of hinge rod 4 and rotates and exerts pressure to bend, and the hinge rod 4 is used as the rotating shaft and exerts pressure, and the metal plate clamped between the two is bent.
[0029] The side surface of fixed mold 1 is fixed with fixed block 6, the side surface of fixed block 6 is provided with distance adjusting screw 7, and hinge rod 4 is fixedly connected with distance adjusting screw 7.
[0030] The adjustable lead screw 7 that passes through the fixed block 6 can adjust its extension length according to the thickness of the metal plate being processed, so as to avoid the inability to process due to the small gap between the fixed mold 1 and the moving mold 2.
[0031] At least two adjusting screws 7 are arranged in parallel, and hinge rods 4 are inserted into the side of the adjusting screws 7. The hinge rods 4 arranged by at least two adjusting screws 7 can ensure parallelism with the fixed mold 1 and avoid uneven pressure that leads to non-standard product curvature.
[0032] A stop 8 is fixed at the end of the adjusting screw 7. The stop 8 moves at equal intervals along with the adjusting screw 7, thereby controlling the pressing angle of the moving mold 2. This can prevent some soft metal plates from being pressed thin and affecting the quality. The contact of the moving mold 2 with the stop 8 is used as a sign that the pressing is over.
[0033] A pressure rod 9 is fixedly connected to the end of the moving mold 2, which facilitates amplification of the pressing force on the moving mold 2.
[0034] Example 2
[0035] According to the appendix Figure 4 To the attached Figure 6 As shown, it includes a fixed mold 1 and a moving mold 2. The moving mold 2 works in conjunction with the fixed mold 1 to press the metal plate in the middle to achieve a bending at an appropriate angle, resulting in a bent part. Then, according to the measured dimensions, it is directly cut to obtain a curved fan plate that meets the usage requirements.
[0036] The bent parts obtained in this way do not require complex precision finishing. They can be roughly obtained using existing molds to meet the usage requirements, ensuring patching needs and facilitating production.
[0037] The end of the moving mold 2 is fixedly connected to a pressure rod 9. By operating the pressure rod 9, the moving mold 2 is pressed against the inner groove of the fixed mold 1 to squeeze the arc-shaped fan plate to achieve bending. By holding the pressure rod 9, the moving mold 2 of appropriate size is aligned with the corresponding fixed mold 1 to squeeze and bend the metal plate in the middle to obtain the bent part. Then, the bent part can be cut according to the measurement size of the notch of the metal box. The bent part that meets the use requirements can be obtained quickly.
[0038] The moving mold 2 is welded together from one or more conical blocks with adjacent bottom radii. The moving mold 2, which is composed of a single conical block, can only process bent parts within a size range. The moving mold 2, which is welded together from conical blocks of adjacent sizes, can save space and produce bent parts of multiple sizes on a single tooling, avoiding the problem of too many toolings that are easy to get confused and lost.
[0039] The fixed mold 1 comprises a base 101 which can bear the bending force, and a fixed disc 102 is fixed on the side of the base 101, and a bending groove 103 is formed on the side of the fixed disc 102 corresponding to the movable mold 2, and a plurality of bending grooves 103 with different sizes required by processing are formed on the side of the fixed disc 102, and the bending grooves 103 can be used as required.
[0040] The inner angle of the bending groove 103 is smaller than the arc angle of the single conical block, and the movable mold 2 can be placed in the bending groove 103 to extrude the metal block in the middle.
[0041] A plurality of movable molds 2 are fixed on the side of the pressing rod 9 in size order, and a complete bending tool is formed, and only the movable mold 2 required by the processing size needs to be selected during use.
[0042] The bottom of the movable mold 2 is fixed with a protrusion 10, and the lower side of the fixed mold 1 is provided with a positioning slot 11 corresponding to the protrusion 10, and the protrusion 10 at the bottom of the movable mold 2 is aligned with the positioning slot 11 to apply pressure to the movable mold 2, so that the bending of the metal block in the middle can be realized.
[0043] The arc-shaped fan plate bending tool can quickly process the required bending parts through the pre-made bending tool, save a lot of measurement and calculation time, and obtain the bending parts with sizes more suitable for use, which is beneficial to production and ensures the overall effect of the metal box through the bending parts more suitable for use.
[0044] Further, the position of the hinge rod 4 on the side of the fixed mold 1 can be adjusted to adapt to the bending of metal plates with different thicknesses, so that the metal plates with different thicknesses are not subjected to uneven pressing force during bending processing, thereby ensuring the precision requirement of the processed parts.
[0045] The basic principle and main features of the utility model and the advantages of the utility model are shown and described. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. An arc-shaped fan plate bending device, characterized in that: it comprises a fixed die (1) and a movable die (2), the fixed die (1) is fixedly arranged, a tapered pressing groove (3) is arranged on the side surface of the fixed die (1), the movable die (2) is a tapered block corresponding to the tapered pressing groove (3), and the movable die (2) extrudes and bends the metal plate against the tapered pressing groove (3) on the fixed die (1). An upper surface of the fixed die (1) is provided with a hinge rod (4), a sleeve (5) is fixed to the end of the movable die (2) corresponding to the hinge rod (4), the movable die (2) is sleeved on the side surface of the hinge rod (4) through the sleeve (5) and rotates to apply pressure for bending.
2. The arc-shaped fan plate bending device according to claim 1, characterized in that: A fixed block (6) is fixed to the side surface of the fixed die (1), a distance-adjusting lead screw (7) is arranged on the side surface of the fixed block (6), and the hinge rod (4) is fixedly connected with the distance-adjusting lead screw (7).
3. The arc-shaped sector plate bending tooling of claim 2, wherein: At least two distance-adjusting lead screws (7) are arranged in parallel, and the hinge rod (4) is inserted into the side surface of the distance-adjusting lead screw (7).
4. The bending tool for arc-shaped sector plate as claimed in claim 3, characterized in that: Ends of the distance-adjusting lead screws (7) are fixedly provided with stop blocks (8).
5. The bending tool for arc-shaped sector plate as claimed in claim 3, characterized in that: The end of the movable die (2) is fixedly connected with a pressing rod (9).
6. The arc-shaped sector plate bending tooling of claim 1, wherein: