Film vacuum aluminum plating equipment
By designing a servo motor and a disassembly mechanism, the problems of inconvenient film loading and unloading and residual impurities on the rollers in thin film vacuum metallization equipment have been solved, achieving convenient operation and efficient metallization, and improving the equipment's performance.
Patent Information
- Application Number
- CN202520517129.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-24
AI Technical Summary
Existing vacuum metallization equipment for thin films is inconvenient to put in and take out during metallization, resulting in high operational complexity, and the residual impurities on the rollers affect the quality of metallization.
The combination of servo motor, rotating gear, meshing plate and connecting plate enables convenient film loading and unloading; the disassembly mechanism allows for easy disassembly and cleaning of the roller body, avoiding impurity residue.
It improves the ease and efficiency of aluminum plating operations on thin films, ensures aluminum plating quality, reduces operational complexity and the impact of impurities, and enhances the actual performance of the equipment.
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Figure CN223852732U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to thin film vacuum aluminum plating technical field, concretely to a thin film vacuum aluminum plating equipment. BACKGROUND
[0002] Thin film vacuum aluminum plating is a kind of special film formed on the surface of plastic film through vacuum aluminum plating technology, also be called vacuum aluminum plating film or evaporated aluminum layer plastic film, it is in high vacuum condition, with resistance, high frequency or electron beam heating makes aluminum melt gasification, then the surface of film base material is attached and is formed composite film one kind of process, is widely used in consumer electronics, new energy, aerospace, photovoltaic module and multiple emerging fields.
[0003] According to the vacuum aluminum plating machine of application number CN202221925400.X, the scheme solves how to premix nitrogen and oxygen to improve the mixing of aluminum, nitrogen and oxygen, and how to adjust the position of the evaporation boat through the lead screw to improve the aluminum plating effect.
[0004] But there are still the following problems in actual use process:
[0005] (1) when plating aluminum, it is completed in the vacuum box body, cannot conveniently put in and take out the film when plating aluminum, therefore, it will improve the complexity of operation, also will reduce the efficiency when producing, is not conducive to popularization and use in practice.
[0006] (2) when placing the film, it is placed on the roller, after long time use, there is impurity residue on the roller, so as to affect the quality of film when plating aluminum, reduced the use effect in practice.
[0007] Therefore, the utility model provides a kind of thin film vacuum aluminum plating equipment. UTILITY MODEL CONTENT
[0008] In view of the deficiencies of the prior art, the utility model provides a kind of thin film vacuum aluminum plating equipment, with the advantages of being able to conveniently put in and take out the film, and being able to disassemble the winding and unwinding roller, solving the problems raised in the background art.
[0009] The utility model provides the following technical scheme: a kind of thin film vacuum aluminum plating equipment, including vacuum box, the inside of vacuum box is provided with receiving and releasing mechanism, the receiving and releasing mechanism includes mobile support frame, servo motor, rotating gear, engagement plate and connecting plate, the two sides of mobile support frame are slidably connected with the inner wall of vacuum box, the back of servo motor is fixedly installed with the front of vacuum box, the inside of rotating gear is fixedly connected with the outer surface of servo motor output shaft, the lower surface of engagement plate is engaged with the outer surface of rotating gear, the front of connecting plate is fixedly connected with the back of engagement plate.
[0010] Preferably, the upper surface of the mobile support frame is provided with a dismounting mechanism, the dismounting mechanism comprises a first receiving plate, a screw rod, a twisting block, a second receiving plate and a roller, the bottom of the first receiving plate is attached to the top of the mobile support frame, the outer surface of the screw rod is rotationally connected to the inside of the mobile support frame, the back of the twisting block is fixedly connected to one end of the screw rod, the bottom of the second receiving plate is fixedly installed on the upper surface of the mobile support frame, and the front of the roller abuts against the back of the first receiving plate.
[0011] Preferably, the bottom of the connecting plate is fixedly installed on the upper surface of the mobile support frame, and the upper surface of the mobile support frame is fixedly installed with an extension plate.
[0012] Preferably, the inside of the vacuum box is provided with a rectangular groove, and the inner wall of the rectangular groove is slidably connected to the outer surface of the bottom end of the extension plate.
[0013] Preferably, the bottom of the vacuum box is fixedly installed with a support frame around, and the bottom of the vacuum box is provided with an aluminum plating equipment main body.
[0014] Preferably, the outer surface of the bottom end of the first receiving plate is threadedly connected to the outer surface of the screw rod, the inside of the first receiving plate is rotationally connected with a rotating shaft, and the outer surface of the rotating shaft is sleeved with the inside of the roller.
[0015] Preferably, the right side of the vacuum box is provided with an electric sealing door.
[0016] Compared with the prior art, the thin film vacuum aluminum plating equipment has the following beneficial effects:
[0017] 1. The thin film vacuum aluminum plating equipment can slide the two sides of the mobile support frame on the inner wall of the vacuum box, conveniently fold and unfold the mobile support frame and the structure provided on the upper surface of the mobile support frame, slide the outer surface of the bottom end of the extension plate on the inner wall of the rectangular groove, achieve a more stable effect when moving the mobile support frame, solve the problem of how to conveniently put out and put in the thin film, achieve a more convenient effect when plating aluminum, reduce the complexity of operation in reality, improve the efficiency during production, and facilitate the popularization and use of the overall equipment in practice.
[0018] 2. The vacuum aluminum plating equipment for film, through the use of the first receiving plate, the screw rod and the screwing block, the inside of the first receiving plate is separated from the one side of the roller body and the outer surface of the rotating shaft, the rotating shaft can be disassembled, the effect of conveniently cleaning the rotating shaft is achieved, through the use of the second receiving plate, the rotating shaft and the roller body, the film can be plated more efficiently and conveniently, the problem of how to disassemble the roller body is solved, the effect of conveniently cleaning the roller body after long time use is achieved, the influence of residual impurities on the aluminum plating is avoided, the quality during the aluminum plating is improved, and the use effect in practice is improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is an internal structure schematic view of the utility model;
[0020] Figure 2 It is an overall structure schematic view of the utility model;
[0021] Figure 3 It is a retracting mechanism structure schematic view of the utility model Figure 2 ;
[0022] Figure 4 It is a disassembling mechanism structure schematic view of the utility model Figure 2 .
[0023] In the drawing: 1, vacuum box; 2, support frame; 3, aluminum plating equipment main body; 4, moving receiving frame; 5, servo motor; 6, rotating gear; 7, meshing plate; 8, connecting plate; 9, extension plate; 10, rectangular groove; 11, first receiving plate; 12, screw rod; 13, screwing block; 14, second receiving plate; 15, rotating shaft; 16, roller body; 17, retracting mechanism; 18, disassembling mechanism; 19, electric sealing door. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Please refer to Figure 3The utility model provides a kind of film vacuum aluminum plating equipment, including vacuum box 1, the inside of vacuum box 1 is provided with take-up mechanism 17, take-up mechanism 17 includes mobile support frame 4, servo motor 5, rotating gear 6, meshing plate 7 and connecting plate 8, the two sides of mobile support frame 4 are slidably connected with the inner wall of vacuum box 1, the back of servo motor 5 is fixedly installed with the front of vacuum box 1, the inside of rotating gear 6 is fixedly connected with the outer surface of servo motor 5 output shaft, the lower surface of meshing plate 7 is engaged with the outer surface of rotating gear 6, the front of connecting plate 8 is fixedly connected with the back of meshing plate 7, the bottom of connecting plate 8 is fixedly installed with the upper surface of mobile support frame 4, the upper surface of mobile support frame 4 is fixedly installed with extension plate 9, rectangular groove 10 is set in the inside of vacuum box 1, and the inner wall of rectangular groove 10 is slidably connected with the outer surface of extension plate 9 bottom end, by mobile support frame 4, servo motor 5, rotating gear 6, meshing plate 7 and connecting plate 8 and extension plate 9 and rectangular groove 10, it can reach more convenient effect when plating, reduce the complexity of operation in reality, also improve the efficiency when producing, benefit overall equipment in actual use.
[0026] Please refer to Figure 4 The upper surface of mobile support frame 4 is provided with dismounting mechanism 18, and the dismounting mechanism 18 includes first receiving plate 11, screw rod 12, twisting block 13, second receiving plate 14 and roller body 16, the bottom of first receiving plate 11 is attached with the top of mobile support frame 4, the outer surface of screw rod 12 is rotatably connected with the inside of mobile support frame 4, the back of twisting block 13 is fixedly connected with one end of screw rod 12, the bottom of second receiving plate 14 is fixedly installed with the upper surface of mobile support frame 4, the front of roller body 16 is abutted with the back of first receiving plate 11, the outer surface of screw rod 12 is threadedly connected with the outer surface of first receiving plate 11 bottom end, and rotating shaft 15 is rotatably connected in the inside of first receiving plate 11, and the outer surface of rotating shaft 15 is sleeved with the inside of roller body 16, by first receiving plate 11, screw rod 12, twisting block 13, second receiving plate 14 and roller body 16 and rotating shaft 15, it can reach the effect that roller body 16 is conveniently cleaned after long time use, avoid the influence of residual impurities on aluminum plating, improve the quality when plating, also improve the use effect in actual.
[0027] Please refer to Figure 1 And Figure 2The bottom of the vacuum box 1 is fixedly provided with a support frame 2 around, which can ensure the stability of the equipment during use and avoid shaking during use. The bottom of the vacuum box 1 is provided with an aluminum plating equipment body 3, which can be used for aluminum plating operation of the film entering the inside of the vacuum box 1. The aluminum plating equipment body 3 is completely consistent with the existing evaporative aluminum plating device in the market. The right side of the vacuum box 1 is provided with an electric sealing door 19, which can ensure the sealing of the vacuum box 1 and improve the quality of aluminum plating.
[0028] When the film is processed and placed, the electric sealing door 19 can be opened first, and then the film can be placed on the outer surface of the roller body 16. Then the power of the servo motor 5 provided on the front surface of the vacuum box 1 is used to drive the rotation of the output shaft of the servo motor 5, which drives the rotation of the rotating gear 6 fixedly installed on the outer surface of the output shaft of the servo motor 5. When the rotating gear 6 rotates, the engaging plate 7 engaged with the outer surface of the rotating gear 6 can move to the left side, and then through the connection of the connecting plate 8, the position of the moving support frame 4 can be moved to the inside of the vacuum box 1. The bottom end of the extension plate 9 can slide on the inner wall of the rectangular groove 10, which can ensure the stable movement of the moving support frame 4. When the moving support frame 4 moves, the film placed therein can also enter the inside of the vacuum box 1. Then the electric sealing door 19 is closed, and the aluminum plating equipment body 3 provided at the bottom of the vacuum box 1 is started, so that the film can be plated. After the aluminum plating is completed, the electric sealing door 19 can be opened, and then the servo motor 5 can be reversed, so that the plated film can be taken out of the inside of the vacuum box 1.
[0029] After the roller body 16 is used for a long time, it can be disassembled by rotating the screw block 13, driving the position of the screw rod 12 fixedly installed on the back of the aluminum plating equipment body 3 to rotate on the inner wall of the moving support frame 4, so that the first supporting plate 11 can be moved backward on the outer surface of the screw rod 12, and the position of the first supporting plate 11 can be moved backward synchronously, so that the inside of the first supporting plate 11 can be separated from the outer surface of the rotating shaft 15, and the back of the first supporting plate 11 can be separated from one side of the roller body 16, so that the roller body 16 can be taken out of the outer surface of the rotating shaft 15 for cleaning. After cleaning, the roller body 16 can be placed on the outer surface of the rotating shaft 15, and finally the screw rod 12 can be reversed to abut the back of the first supporting plate 11 with one side of the roller body 16, and connect the inside of the first supporting plate 11 with the outer surface of the rotating shaft 15, which is convenient for subsequent use.
[0030] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0031] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A thin film vacuum aluminum plating apparatus, characterized by comprising: The utility model provides a kind of vacuum box (1), the inside of the vacuum box (1) is provided with retracting mechanism (17), the retracting mechanism (17) includes mobile support frame (4), servo motor (5), rotating gear (6), engagement plate (7) and connecting plate (8), the both sides of the mobile support frame (4) are slidably connected with the inner wall of vacuum box (1), the back of the servo motor (5) is fixedly installed with the front of vacuum box (1), the inside of the rotating gear (6) is fixedly connected with the outer surface of servo motor (5) output shaft, the lower surface of the engagement plate (7) is engaged with the outer surface of rotating gear (6), the front of the connecting plate (8) is fixedly connected with the back of engagement plate (7).
2. The apparatus of claim 1 wherein: The upper surface of the mobile support frame (4) is provided with dismounting mechanism (18), the dismounting mechanism (18) includes first receiving plate (11), screw rod (12), screwing block (13), second receiving plate (14) and roller body (16), the bottom of the first receiving plate (11) is attached with the top of mobile support frame (4), the outer surface of the screw rod (12) is rotatably connected with the inside of mobile support frame (4), the back of the screwing block (13) is fixedly connected with one end of screw rod (12), the bottom of the second receiving plate (14) is fixedly installed with the upper surface of mobile support frame (4), the front of the roller body (16) is abutted with the back of first receiving plate (11).
3. The thin-film vacuum aluminum plating equipment according to claim 1, characterized in that: The bottom of the connecting plate (8) is fixedly installed with the upper surface of the mobile support frame (4), and the extension plate (9) is fixedly installed on the upper surface of the mobile support frame (4).
4. The thin-film vacuum aluminum plating equipment according to claim 1, characterized in that: A rectangular groove (10) is formed in the inside of the vacuum box (1), and the inner wall of the rectangular groove (10) is slidably connected with the outer surface of the bottom end of the extension plate (9).
5. The thin-film vacuum aluminum plating equipment according to claim 1, characterized in that: Support frames (2) are fixedly installed around the bottom of the vacuum box (1), and the bottom of the vacuum box (1) is provided with an aluminum-plated equipment main body (3).
6. The thin-film vacuum aluminum plating equipment according to claim 2, characterized in that: The outer surface of the bottom end of the first receiving plate (11) is threadedly connected with the outer surface of the screw rod (12), a rotating shaft (15) is rotatably connected in the inside of the first receiving plate (11), and the outer surface of the rotating shaft (15) is sleeved with the inside of the roller body (16).
7. The thin-film vacuum aluminum plating equipment according to claim 1, characterized in that: An electric sealing door (19) is arranged on the right side of the vacuum box (1).
Citation Information
Patent Citations
Vacuum aluminum plating machine
CN217781264U