Boiler flue gas collecting device
By designing the boiler chimney installation and adjustment mechanisms for the boiler flue gas collection device, installation on chimneys of different diameters and position adjustment within the chimney were achieved, solving the problem of inaccurate collection caused by dynamic changes in flue gas concentration and improving the comprehensiveness and accuracy of flue gas collection.
Patent Information
- Application Number
- CN202520731645.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-04-17
AI Technical Summary
In existing technologies, the concentration of boiler flue gas changes dynamically within the chimney. Fixed-location sampling may lead to inaccurate concentration and composition, affecting the sampling results.
A boiler flue gas collection device was designed, comprising a boiler chimney installation mechanism and an adjustment mechanism. The device is installed on chimneys of different diameters and the position of the collection tube inside the chimney is adjusted by a drive rod and an adjustment motor to ensure comprehensive collection.
It improves the comprehensiveness and accuracy of flue gas collection, effectively capturing harmful substances in flue gas and reducing environmental impact.
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Figure CN223855260U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of special equipment testing technology, specifically to a boiler flue gas collection device. Background Technology
[0002] Industrial boilers produce flue gas during combustion and heating. This flue gas contains many harmful components. During the emission process, it is necessary to monitor the flue gas concentration, emission volume, and harmful components. This monitoring method can help monitor the emission status of the flue gas and prevent malfunctions such as incomplete treatment and flue gas leakage.
[0003] For example, Chinese patent CN214952456U discloses a sulfur trioxide collection device and system for boiler flue gas. The sulfur trioxide collection device includes a shell, a heating chamber, a refrigerated and insulated chamber, a first cover plate, and a second cover plate. The heating chamber and the refrigerated and insulated chamber are disposed within the shell, and the first cover plate is fastened to the opening of the heating chamber. It is based on controlled condensation to collect sulfur trioxide from boiler flue gas. However, for flue gas inside a chimney, the concentration of flue gas changes dynamically during its generation and ascent. The composition of flue gas at different locations may differ significantly. If flue gas is collected only at a fixed location, it may not fully reflect the actual situation of the boiler emissions, resulting in inaccurate flue gas concentration and composition, thus affecting the collection effect.
[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content
[0005] In view of the problems in the related technologies, this utility model proposes a boiler flue gas collection device to overcome the above-mentioned technical problems existing in the existing related technologies.
[0006] Therefore, the specific technical solution adopted by this utility model is as follows:
[0007] A boiler flue gas collection device includes a connecting column, a boiler chimney installation mechanism at the top of the connecting column, a housing at the bottom of the connecting column, an adjustment mechanism inserted through the inner side wall of the housing, a plurality of collection cylinders on the outer side of the adjustment mechanism, and a collection pipe at the top of the collection cylinders; a plurality of suction pumps at the top of the housing, and a connecting pipe connected to the collection pipe on the side wall of the suction pumps.
[0008] Further, in order to realize the installation of the boiler flue gas collecting device, the position of the extension rod can be driven under the driving of the driving rod, so that the boiler flue gas collecting device can be installed on the boiler chimney with different diameters under the action of the fastening bolt, and the applicability of the boiler flue gas collecting device is improved. The boiler chimney mounting mechanism comprises a mounting disc arranged at the top of the connecting column, a cavity is formed in the mounting disc, and a plurality of supporting rods are arranged on the outer side of the mounting disc; a driving rod is arranged at the top of the cavity, a first bevel gear is arranged on the outer side of the bottom end of the driving rod, a plurality of driven rods are arranged through the side wall of the cavity, and a second bevel gear is arranged on one end of the driven rod and engaged with the first bevel gear; the one end of the supporting rod is embedded with an extension rod, the bottom end of the one end of the extension rod is provided with a mounting plate, and the side wall of the mounting plate is provided with a fastening bolt.
[0009] Further, in order to realize the installation of the boiler flue gas collecting device, the position of the extension rod can be driven under the driving of the driving rod, so that the boiler flue gas collecting device can be installed on the boiler chimney with different diameters under the action of the fastening bolt, and the applicability of the boiler flue gas collecting device is improved. The boiler chimney mounting mechanism comprises a mounting disc arranged at the top of the connecting column, a cavity is formed in the mounting disc, and a plurality of supporting rods are arranged on the outer side of the mounting disc; a driving rod is arranged at the top of the cavity, a first bevel gear is arranged on the outer side of the bottom end of the driving rod, a plurality of driven rods are arranged through the side wall of the cavity, and a second bevel gear is arranged on one end of the driven rod and engaged with the first bevel gear; the one end of the supporting rod is embedded with an extension rod, the bottom end of the one end of the extension rod is provided with a mounting plate, and the side wall of the mounting plate is provided with a fastening bolt.
[0010] Further, in order to realize the installation of the boiler flue gas collecting device, the position of the extension rod can be driven under the driving of the driving rod, so that the boiler flue gas collecting device can be installed on the boiler chimney with different diameters under the action of the fastening bolt, and the applicability of the boiler flue gas collecting device is improved. The boiler chimney mounting mechanism comprises a mounting disc arranged at the top of the connecting column, a cavity is formed in the mounting disc, and a plurality of supporting rods are arranged on the outer side of the mounting disc; a driving rod is arranged at the top of the cavity, a first bevel gear is arranged on the outer side of the bottom end of the driving rod, a plurality of driven rods are arranged through the side wall of the cavity, and a second bevel gear is arranged on one end of the driven rod and engaged with the first bevel gear; the one end of the supporting rod is embedded with an extension rod, the bottom end of the one end of the extension rod is provided with a mounting plate, and the side wall of the mounting plate is provided with a fastening bolt.
[0011] The beneficial effects of the utility model are:
[0012] 1、The utility model discloses a reasonable and reliable structure, and the boiler flue gas collecting device can efficiently collect boiler flue gas, and through reasonable collection layout, can continuously and stably carry out flue gas collection, which makes the device can effectively capture harmful substances in flue gas and reduce the influence of flue gas emission on the environment.
[0013] 2. The boiler chimney mounting mechanism is arranged, so that the installation of the boiler flue gas collecting device is realized, and the position of the extension rod can be driven under the driving of the driving rod, so that the boiler flue gas collecting device can be installed on the boiler chimneys with different diameters under the action of the fastening bolt, and the applicability of the boiler flue gas collecting device is improved.
[0014] 3. The adjusting mechanism is arranged, so that the position of the collecting cylinder is adjusted, the telescopic assembly can be telescoped by the adjusting motor, the collecting cylinder can be placed at different positions in the chimney, and the flue gas at different positions in the chimney can be collected, so that the comprehensiveness and accuracy of the flue gas collection are improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0016] Figure 1 is a structural schematic view of a boiler flue gas collecting device according to an embodiment of the present application;
[0017] Figure 2 is a structural schematic view of a boiler chimney mounting mechanism in a boiler flue gas collecting device according to an embodiment of the present application;
[0018] Figure 3 is Figure 2 is a local enlarged view of A in FIG. 4;
[0019] Figure 4 is an assembly view of a shell adjusting mechanism in a boiler flue gas collecting device according to an embodiment of the present application;
[0020] Figure 5 is Figure 4 is a local enlarged view of B in FIG. 5.
[0021] In the drawings:
[0022] 1. Connecting column; 2. Boiler chimney installation mechanism; 201. Mounting plate; 202. Chamber; 203. Support rod; 204. Drive rod; 205. First bevel gear; 206. Driven rod; 2061. First thread; 207. Second bevel gear; 208. Extension rod; 2081. First threaded hole; 209. Mounting plate; 210. Fastening bolt; 3. Housing; 4. Adjustment mechanism; 401. Rotating rod; 4011. Second thread; 402. Adjustment motor; 403. Adjustment plate; 4031. Second threaded hole; 4032. Groove; 4033. Slide groove; 404. Fixed rod; 405. Telescopic assembly; 4051. Cross linkage group; 4052. Guide rod; 4053. Mounting ring; 5. Collection cylinder; 6. Collection tube; 7. Suction pump; 8. Connecting tube. Detailed Implementation
[0023] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0024] According to an embodiment of the present invention, a boiler flue gas collection device is provided.
[0025] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figures 1-5 As shown, the boiler flue gas collection device according to an embodiment of the present utility model includes a connecting column 1, a boiler chimney installation mechanism 2 is provided at the top of the connecting column 1, a housing 3 is provided at the bottom of the connecting column 1, an adjustment mechanism 4 is inserted through the inner side wall of the housing 3, a plurality of collection cylinders 5 are provided on the outer side of the adjustment mechanism 4, and a collection pipe 6 is provided at the top of the collection cylinder 5; a plurality of suction pumps 7 are provided at the top of the housing 3, and a connecting pipe 8 connected to the collection pipe 6 is provided on the side wall of the suction pump 7.
[0026] Furthermore, in practical applications, the outer side of the aforementioned collection cylinder 5 is provided with several collection holes, and the outer side of the collection pipe 6 is provided with a solenoid valve, which can control the collection cylinder 5 at different positions to collect flue gas when the suction pump 7 is used to collect flue gas. At the same time, the outer side of the suction pump 7 is also provided with an exhaust pipe for discharging flue gas. This pipe is connected to the collection box outside the chimney (not shown in the figure, this is the prior art), which can effectively prevent the leakage of flue gas and facilitate the subsequent analysis of the collected harmful gases.
[0027] In addition, the collecting pipe 6 and the connecting pipe 8 are both provided with a hose, which can be a telescopic hose, and the collecting pipe 6, the connecting pipe 8 and the exhaust pipe of the air suction pump 7 are all made of a high-temperature-resistant material, such as silica gel, high-temperature-resistant rubber, polytetrafluoroethylene or the like, or are coated with a high-temperature-resistant material on the outside, so that the collecting pipe 6, the connecting pipe 8 and the exhaust pipe can stably work in a high-temperature environment without softening, deforming or leaking due to excessively high temperature, thereby ensuring the stability of the flue gas collection.
[0028] With the above technical scheme of the utility model, the utility model has reasonable and reliable structure, and the boiler flue gas collecting device can efficiently collect boiler flue gas, and can continuously and stably collect flue gas through reasonable collection layout, which enables the device to effectively capture harmful substances in flue gas and reduce the influence of flue gas emission on the environment.
[0029] In one embodiment, for the above-mentioned boiler chimney mounting mechanism 2, the boiler chimney mounting mechanism 2 comprises a mounting disc 201 arranged at the top end of the connecting column 1, a cavity 202 is formed in the inside of the mounting disc 201, and a plurality of support rods 203 are arranged on the outside of the mounting disc 201; a driving rod 204 is arranged at the top end of the cavity 202, a first bevel gear 205 is arranged at the bottom end of the outside of the driving rod 204, a plurality of driven rods 206 are arranged through the side wall of the cavity 202, and a second bevel gear 207 is arranged at one end of the driven rod 206 and engaged with the first bevel gear 205; an extension rod 208 is embedded at one end of the support rod 203, a mounting plate 209 is arranged at the bottom end of one end of the extension rod 208, and a fastening bolt 210 is arranged through the side wall of the mounting plate 209; a first thread 2061 is arranged on the outside of one end of the driven rod 206 away from the second bevel gear 207; the cross section of the extension rod 208 is in a square structure, and a first thread hole 2081 matched with the first thread 2061 is formed in the side wall of one end of the extension rod 208, so that the installation of the boiler flue gas collecting device is realized, and the position of the extension rod 208 can be driven under the driving of the driving rod 204, so that the boiler flue gas collecting device can be installed on boiler chimneys with different diameters under the action of the fastening bolt 210, thereby improving the applicability of the boiler flue gas collecting device.
[0030] In addition, it should be noted that the one end of the driven rod 206 and the support rod 203 are connected through a bearing.
[0031] The working principle of the boiler chimney mounting mechanism 2 is that: by rotating the driving rod 204, then driving the first bevel gear 205 to rotate, under the meshing action of the first bevel gear 205 and the second bevel gear 207, the driven rod 206 is driven to rotate, then under the cooperation of the first thread 2061 and the first threaded hole 2081, the extension rod 208 moves inside the supporting rod 203, so that the area formed by the extension rod 208 can be adjusted, and then the extension rod 208 is installed in the boiler chimney through the fastening bolt 210, so that the boiler flue gas collecting device can be installed on the boiler chimney with different diameters.
[0032] In one embodiment, for the above-mentioned adjusting mechanism 4, the adjusting mechanism 4 comprises a rotating rod 401 arranged inside the shell 3, the bottom end of the rotating rod 401 penetrates the bottom end of the shell 3 and is provided with an adjusting motor 402, in addition, in specific application, the outer side of the above-mentioned adjusting motor 402 is provided with a protective box (not shown in the figure, which is prior art), which can ensure that the adjusting motor 402 will not be polluted by flue gas pollutants, can prolong the service life of the adjusting motor 402, and ensure its long-term stable operation, the outer side of the bottom end and the top end of the rotating rod 401 are provided with adjusting discs 403, the top end of the adjusting disc 403 is provided with a plurality of fixed rods 404, and the adjusting discs 403 are provided with telescopic assemblies 405 cooperating with the collecting cylinder 5; the top and bottom of the outer side of the rotating rod 401 are provided with second threads 4011, and the thread directions of the two groups of second threads 4011 are opposite; the top middle of the adjusting disc 403 is provided with a second threaded hole 4031 cooperating with the second thread 4011, and the outer side of the adjusting disc 403 is provided with a plurality of grooves 4032 cooperating with the telescopic assembly 405, and the inner walls of the two sides of the groove 4032 are provided with sliding grooves 4033; the telescopic assembly 405 is composed of a plurality of cross connecting rods 4051 connected in sequence, one end of one group of cross connecting rods 4051 is provided with a guide rod 4052 cooperating with the sliding groove 4033 at the top and bottom, and the other cross connecting rods 4051 are provided with mounting rings 4053 cooperating with the collecting cylinder 5 at one side, so as to realize the position adjustment of the collecting cylinder 5, the telescopic assembly 405 can be driven to expand and contract by the adjusting motor 402, the collecting cylinder 5 can be placed at different positions in the chimney, and then the flue gas at different positions in the chimney can be collected, so as to improve the comprehensiveness and accuracy of flue gas collection.
[0033] In addition, it should be noted that the above-mentioned cross connecting rod group 4051 is composed of two groups of cross connecting rods, the cross connecting rods form an X shape, and the middle parts of the two groups of cross connecting rods are connected by pin shafts, one group of pin shafts is movably connected between the shell 3, and the rest of the pin shafts are connected with the mounting ring 4053.
[0034] The working principle of the adjusting mechanism 4 is that the output shaft of the adjusting motor 402 drives the rotating rod 401 to rotate, then the two groups of adjusting discs 403 are driven to move towards the middle part of the rotating rod 401 or the two ends of the rotating rod 401 under the cooperation of the second screw thread 4011 and the second screw hole 4031, so that the two ends of the two connecting rods of the cross connecting rod group 4051 are driven to move close to or away from each other under the cooperation of the sliding groove 4033 and the guide rod 4052, at the same time, the guide rod 4052 can slide in the sliding groove 4033, then the position of the middle part of the cross connecting rod group 4051 can be adjusted, so that the collecting cylinder 5 is driven to adjust the position by the mounting ring 4053, and the flue gas in the chimney can be collected by the collecting cylinder 5 at different positions.
[0035] In order to facilitate the understanding of the above technical solutions of the utility model, the working principle or operation mode of the utility model in the actual process will be described in detail below.
[0036] In actual application, according to the size of the boiler chimney, the boiler flue gas collecting device is installed on the boiler chimney through the boiler chimney mounting mechanism 2, then the position of the collecting cylinder 5 is adjusted by the adjusting mechanism 4, then the opening and closing of the collecting pipe 6 is controlled by the electromagnetic valve on the collecting pipe 6, then the flue gas at different positions in the chimney is collected by the suction pump 7, then the collected flue gas is transported to the pre-configured flue gas collecting box through the gas outlet pipe of the suction pump 7 itself for flue gas collection, which is convenient for analyzing the flue gas later.
[0037] In summary, by means of the above technical solutions of the utility model, the utility model has reasonable and reliable structure, the boiler flue gas collecting device can efficiently collect the boiler flue gas, and through reasonable collection layout, the flue gas can be continuously and stably collected, which enables the device to effectively capture harmful substances in the flue gas and reduce the influence of flue gas emission on the environment. By arranging the boiler chimney mounting mechanism 2, the installation of the boiler flue gas collecting device is realized, under the driving of the driving rod 204, the position of the extension rod 208 can be driven, so that under the action of the fastening bolt 210, the boiler flue gas collecting device can be installed on the boiler chimney with different diameters, and the applicability of the boiler flue gas collecting device is improved. By arranging the adjusting mechanism 4, the position adjustment of the collecting cylinder 5 is realized, the telescopic assembly 405 can be driven to extend or retract by the adjusting motor 402, the collecting cylinder 5 can be placed at different positions in the chimney, and then the flue gas at different positions in the chimney can be collected, improving the comprehensiveness and accuracy of flue gas collection.
[0038] In the utility model, unless another definite provision and limitation, the term "installation", "arrangement", "connection", "fixation", "screw connection" and so on term should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication or the interaction relationship of two elements inside two elements, unless another definite limitation, for the ordinary skill in the art, can understand the specific meaning of the above-mentioned term in the utility model according to the specific situation.
[0039] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A boiler flue gas collecting device comprising a connecting column (1), characterized in that, The top end of the connecting column (1) is provided with a boiler chimney mounting mechanism (2), the bottom end of the connecting column (1) is provided with a shell (3), the inside side wall of the shell (3) is provided with an adjusting mechanism (4), the outside of the adjusting mechanism (4) is provided with a plurality of collection barrels (5), the top end of the collection barrel (5) is provided with a collection pipe (6); The top end of the shell (3) is provided with a plurality of air suction pumps (7), the side wall of the air suction pump (7) is provided with a connecting pipe (8) connected with the collection pipe (6).
2. A boiler flue gas collection device according to claim 1, characterised in that, The boiler chimney mounting mechanism (2) comprises a mounting disc (201) arranged at the top end of the connecting column (1), a cavity (202) is formed in the inside of the mounting disc (201), and a plurality of supporting rods (203) are arranged on the outside of the mounting disc (201). The top end of the cavity (202) is provided with a driving rod (204), the bottom end of the driving rod (204) is provided with a first bevel gear (205), a plurality of driven rods (206) are arranged through the side wall of the cavity (202), and one end of the driven rod (206) is provided with a second bevel gear (207) engaged with the first bevel gear (205). One end of the supporting rod (203) is embedded with an extension rod (208), the bottom end of one end of the extension rod (208) is provided with a mounting plate (209), and the side wall of the mounting plate (209) is provided with a fastening bolt (210).
3. A boiler flue gas capture device according to claim 2, characterised in that, The outside of one end of the driven rod (206) away from the second bevel gear (207) is provided with a first thread (2061).
4. A boiler flue gas capture device according to claim 3, characterised in that, The cross section of the extension rod (208) is a square structure, and a first threaded hole (2081) matched with the first thread (2061) is formed in the side wall of one end of the extension rod (208).
5. A boiler flue gas collection device according to claim 1, characterized in that, The adjusting mechanism (4) comprises a rotating rod (401) arranged in the inside of the shell (3), the bottom end of the rotating rod (401) penetrates the bottom end of the shell (3) and is provided with an adjusting motor (402), the bottom end and the top end of the outside of the rotating rod (401) are provided with adjusting discs (403), the top end of the adjusting disc (403) is provided with a plurality of fixing rods (404), and the adjusting discs (403) are provided with telescopic assemblies (405) matched with the collection barrels (5) between them.
6. A boiler flue gas capture device according to claim 5, wherein, The top and bottom of the outside of the rotating rod (401) are provided with second threads (4011), and the thread directions of the two groups of second threads (4011) are opposite.
7. A boiler flue gas capture device according to claim 6, characterised in that, A second threaded hole (4031) matched with the second thread (4011) is formed in the middle of the top end of the adjusting disc (403), a plurality of grooves (4032) matched with the telescopic assemblies (405) are formed on the outside of the adjusting disc (403), and a sliding groove (4033) is formed in the inner wall of the two sides of the groove (4032).
8. A boiler flue gas capture device according to claim 7, characterised in that, The telescopic assembly (405) is composed of several cross-link groups (4051) connected in sequence, wherein the top and bottom of one end of the cross-link group (4051) is provided with a guide rod (4052) matched with the chute (4033), and the middle of the side of the rest cross-link groups (4051) is provided with a mounting ring (4053) matched with the collection cylinder (5).
Citation Information
Patent Citations
Device and system for collecting sulfur trioxide in boiler flue gas
CN214952456U