Full-automatic suture line barbing equipment

Abstract

The utility model belongs to the technical field of suture line barbing, and particularly relates to a full-automatic suture line barbing device which comprises a workbench and further comprises a fixing support fixedly installed at the top of the workbench, connecting frames fixedly installed on one side of the fixing support, a fixing column fixedly installed between the connecting frames, and a plurality of fixing rods fixedly installed on the fixing column. A fixing column is installed through a connecting frame, then a second servo motor is installed through the fixing column, then a thread burr cutting electric cylinder is connected through the second servo motor, then a cutter is installed through a cutter rest, and after a suture line is fixed, the thread burr cutting electric cylinder is connected through the cutter rest. The thread burr cutting electric cylinder is used for driving the cutter to extend out of the standby position to cut the required thread cutting depth, the burr turning air cylinder is used for turning over burrs and turning the burrs back to the original position, and the cutter also returns to the standby position, so that automatic burr removing work is conducted on the suture line through a machine, the burr removing distance of the suture line is uniform, and the production efficiency is improved. And the quality of deburring work is improved.

Description

Technical Field

[0001] This utility model belongs to the field of suture barbing technology, and in particular relates to a fully automatic suture barbing device. Background Technology

[0002] The main function of a suture deburring machine is to add barbs to medical sutures. This has the advantage that when suturing a patient, the suture, once closed, prevents the suture from loosening due to the elasticity of the tissue. Traditional suturing requires the suture to be constantly taut, so doctors need an assistant to suture properly. However, with the latest barbed sutures, no assistant is needed; one person can operate the machine independently to perfectly complete clinical suturing procedures. While barbing the sutures requires a deburring device, traditional deburring devices often require manual intervention, resulting in uneven barb spacing and reduced suture deburring quality. Therefore, a fully automatic suture deburring device is proposed.

[0003] For example, Chinese patent CN221555752U discloses a suture barb processing mechanism, including a processing table. A first mounting plate is provided on both sides of the front end of the upper surface of the processing table. A first servo motor is fixedly connected to the upper part of the outer wall of one side of the first mounting plate. A first winding roller is provided at the output end of the first servo motor. A mounting box is provided in the middle of the upper surface of the processing table. A rotating block is slidably connected to the middle of the inner wall of the mounting box. A fixing ring is fixedly connected to the front end of the inner wall of the mounting box. Multiple fixing holes are opened on the outer wall of the front end of the fixing ring. Two hydraulic rods are fixedly connected to both sides of the inner wall of the rotating block.

[0004] The existing technical documents have the following problems:

[0005] Existing technical documents have some drawbacks in use, such as the fact that most of the barbing work requires manual intervention, leading to uneven barb spacing on the suture line and reduced production quality. Furthermore, manual trimming of the suture segments after barbing further reduces the efficiency of the barbing process. Therefore, we propose a fully automated suture barbing device. Utility Model Content

[0006] The purpose of this invention is to address the aforementioned technical problems by providing a fully automatic suture barbing device that automates the barbing process and automatically cuts the suture thread.

[0007] In view of this, the present invention provides a fully automatic suture barbing device, including a workbench, and further comprising: a fixed bracket fixedly installed on the top of the workbench; a connecting frame fixedly installed on one side of the fixed bracket; a fixed column fixedly installed between the connecting frames; a second servo motor fixedly installed on the top of the fixed column; a suturing and deburring electric cylinder fixedly installed at one end of the second servo motor; angle adjustment plates movably installed on both sides of the suturing and deburring electric cylinder; a deburring cylinder fixedly installed between the angle adjustment plates; a knife holder fixedly installed between the suturing and deburring electric cylinders; a cutting blade fixedly installed between the knife holders; a flipping swing arm fixedly installed at the output end of the deburring cylinder; support columns equidistantly installed on one side of the connecting frame; a pulling electric cylinder fixedly installed on the top of the support column; a first telescopic cylinder fixedly installed on the top of the pulling electric cylinder; a gripper cylinder fixedly installed on the other side of the first telescopic cylinder; a gripper head fixedly installed at the output end of the gripper cylinder; a second telescopic cylinder fixedly installed on the surface of the support column; and a scissor cylinder fixedly installed on one side of the second telescopic cylinder.

[0008] Based on the above structure, the deburring cylinder flips the burr back to its original position, and the cutter also returns to the standby position, thereby achieving automatic deburring of the suture thread using machinery. This ensures that the deburring distance of the suture thread is uniform. The thread-pulling cylinder automatically comes over to clamp the end of the suture thread. The fixed thread clamping claw head will open and retract under the cooperation of the first telescopic cylinder and the clamping claw cylinder. The thread-pulling cylinder tightens the suture thread. When the suture thread that has been deburred reaches the set length, the clamping part extends and clamps the suture thread. After that, the lower scissor cylinder drives the scissor head to extend and cut the thread and retract to its original position.

[0009] Preferably, a barb adjustment micrometer is fixedly installed between the angle adjustment plates, which is used to finely adjust the angle of the cutter.

[0010] Preferably, the output end of the scissor cylinder is fixedly equipped with a scissor head, which is made of stainless steel and is used to cut the suture thread.

[0011] Preferably, a thread feeding seat is fixedly installed on the top of the workbench, an operation box is fixedly installed at one end of the thread feeding seat, and a fixing seat is fixedly installed on one side of the thread feeding seat, so as to store the sewing thread.

[0012] Preferably, a thread guide tube is fixedly installed on the top of the fixing seat, and a tensioning wheel is fixedly installed on one side of the thread guide tube to control the tension of the suture thread.

[0013] Preferably, pressure rollers are equidistantly installed on the top of the fixed bracket, a magnetic powder damping brake is installed through the bottom of the fixed bracket, and a first servo motor is fixedly installed at one end of the fixed bracket, so that the magnetic powder damping brake can be used to perform precise power control on the first servo motor.

[0014] Preferably, a geared motor is fixedly installed on one side of the first servo motor, a synchronous belt is sleeved on the output end of the geared motor, and a synchronous fixing shaft is movably installed on one side of the synchronous belt, so that the synchronous fixing shaft and the geared motor can be connected by the synchronous belt.

[0015] The beneficial effects of this utility model are:

[0016] 1. A fully automatic suture deburring device, comprising: installing a fixed column via a connecting frame; installing a second servo motor via the fixed column; connecting a suture deburring electric cylinder via the second servo motor; and installing a cutter via a blade holder. After the suture is fixed, the suture deburring electric cylinder drives the cutter to extend from the standby position and cut to the required depth. A deburring cylinder flips the deburr, returning it to its original position, and the cutter returns to the standby position. This achieves automatic deburring of the suture using machinery, resulting in uniform deburring distance and improved deburring quality.

[0017] 2. A fully automatic suture barbing device, comprising a support column for mounting a pull-line electric cylinder, which in turn mounts a first telescopic cylinder, which in turn mounts a gripper cylinder. The gripper cylinder then connects to a gripper head. The pull-line electric cylinder automatically clamps the end of the suture. The gripper head opens and retracts in conjunction with the first telescopic cylinder and the gripper cylinder. The pull-line electric cylinder tightens the suture. When the suture to be barbed reaches a set length, the clamping part extends to hold the suture. A lower scissor cylinder then extends the scissor head to cut the suture and retracts it. This achieves automatic suture cutting, avoiding manual cutting and improving the efficiency of suture barbing. Attached Figure Description

[0018] Figure 1 This is a perspective view of the entire utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 3 This is a partial perspective view of the connecting frame in this utility model;

[0021] Figure 4 This is a partial perspective view of the cable-operated electric cylinder of this utility model.

[0022] The markings in the diagram are as follows:

[0023] 1. Workbench; 101. Wire feeding seat; 102. Control box; 103. Fixed seat; 104. Wire guide tube; 105. Tensioning wheel; 2. Fixed bracket; 201. Magnetic powder damping brake; 202. Pressure roller; 203. First servo motor; 204. Gear motor; 205. Synchronous belt; 206. Synchronous fixed shaft; 3. Connecting frame; 301. Fixed column; 302. Second servo motor; 303. Wire cutting and deburring electric cylinder; 304. Angle adjustment plate; 305. Deburring cylinder; 306. Knife holder; 307. Cutting knife; 308. Tilting swing arm; 309. Barb adjustment micrometer head; 4. Support column; 401. Wire pulling electric cylinder; 402. First telescopic cylinder; 403. Gripper cylinder; 404. Gripper head; 405. Second telescopic cylinder; 406. Scissor cylinder; 407. Scissor head. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] This application discloses a fully automated suture barbing device. Please refer to [link / reference]. Figures 1-4 The system includes a workbench 1, and further includes: a fixed bracket 2 fixedly mounted on the top of the workbench 1; a connecting bracket 3 fixedly mounted on one side of the fixed bracket 2; a fixed column 301 fixedly mounted between the connecting brackets 3; a second servo motor 302 fixedly mounted on the top of the fixed column 301; a cutting and deburring electric cylinder 303 fixedly mounted on one end of the second servo motor 302; angle adjusting plates 304 movably mounted on both sides of the cutting and deburring electric cylinder 303; a deburring cylinder 305 fixedly mounted between the angle adjusting plates 304; and a tool holder 306 fixedly mounted between the cutting and deburring electric cylinders 303. A cutter 307 is fixedly installed in the middle. A flipping swing arm 308 is fixedly installed at the output end of the deburring cylinder 305. Support columns 4 are installed at equal intervals on one side of the connecting frame 3. A pull-wire cylinder 401 is fixedly installed on the top of the support column 4. A first telescopic cylinder 402 is fixedly installed on the top of the pull-wire cylinder 401. A gripper cylinder 403 is fixedly installed on the other side of the first telescopic cylinder 402. A gripper head 404 is fixedly installed at the output end of the gripper cylinder 403. A second telescopic cylinder 405 is fixedly installed on the surface of the support column 4. A scissor cylinder 406 is fixedly installed on one side of the second telescopic cylinder 405.

[0026] Based on the above structure, the fixing column 301 is installed via the connecting frame 3, then the second servo motor 302 is installed via the fixing column 301, and then the burr-cutting electric cylinder 303 is connected via the second servo motor 302. Next, the cutter 307 is installed via the blade holder 306. After the suture is fixed, the burr-cutting electric cylinder 303 drives the cutter 307 to extend from the standby position and cut to the required cutting depth. The burr-flipping cylinder 305 flips the burr, returning it to its original position, and the cutter 307 also returns to the standby position. This achieves automatic burr-flipping of the suture using machinery, ensuring uniform burr-flipping distance and improving the quality of the burr-flipping work. Furthermore, the thread-pulling electric cylinder 401 is installed via the support column 4, and then... The first telescopic cylinder 402 is installed via the pull-wire electric cylinder 401, and then the clamping cylinder 403 is installed via the first telescopic cylinder 402. Next, the clamping head 404 is connected via the clamping cylinder 403. Then, the pull-wire electric cylinder 401 automatically moves over to clamp the end of the suture. The clamping head 404 will open and retract under the cooperation of the first telescopic cylinder 402 and the clamping cylinder 403. The pull-wire electric cylinder 401 tightens the suture. When the suture to be cut and burred reaches the set length, the clamping part extends and clamps the suture. Then, the lower scissor cylinder 406 drives the scissor head 407 to extend and cut the suture and retract to its original position, thereby realizing the automatic cutting of the suture, avoiding manual cutting, and improving the work efficiency of suture barbing.

[0027] In one embodiment, a barbed micrometer head 309 is fixedly installed between the angle adjustment plates 304.

[0028] Specifically, the barb adjusting micrometer 309 is connected via the tool holder 306.

[0029] In this embodiment, the barb adjustment micrometer 309 is used to make fine angle adjustments to the tool holder 306.

[0030] In one embodiment, a scissor head 407 is fixedly installed at the output end of the scissor cylinder 406. The scissor head 407 is made of stainless steel.

[0031] Specifically, the scissor head 407 is connected and installed via the scissor cylinder 406.

[0032] In this embodiment, the scissor cylinder 406 drives the scissor head 407 to extend, cut the wire, and retract it to its original position.

[0033] In one embodiment, a wire feeding seat 101 is fixedly installed on the top of the workbench 1, an operation box 102 is fixedly installed on one end of the wire feeding seat 101, and a fixing seat 103 is fixedly installed on one side of the wire feeding seat 101.

[0034] Specifically, the wire feeding base 101, the operation box 102, and the fixed base 103 are installed on the workbench 1.

[0035] In this embodiment, the operation box 102 is used to facilitate the staff to adjust and operate the equipment, and then the thread feeding seat 101 is used to store and feed the suture thread.

[0036] In one embodiment, a cable guide tube 104 is fixedly installed on the top of the mounting base 103, and a tensioning wheel 105 is fixedly installed on one side of the cable guide tube 104.

[0037] Specifically, the cable guide tube 104 and the tensioning wheel 105 are installed through the fixing seat 103.

[0038] In this embodiment, the suture guide tube 104 is used to guide the direction of the suture, and then the tensioning wheel 105 is used to control the tension of the suture.

[0039] In one embodiment, pressure rollers 202 are equidistantly mounted on the top of the fixed bracket 2, a magnetic powder damping brake 201 is installed through the bottom of the fixed bracket 2, and a first servo motor 203 is fixedly mounted on one end of the fixed bracket 2.

[0040] Specifically, the pressure roller 202 is installed using the fixed bracket 2, and then the magnetic powder damping brake 201 is installed using the fixed bracket 2.

[0041] In this embodiment, the magnetic powder damping brake 201 is used to increase the control force of the equipment, and then the pressure roller 202 is used to limit the suture line.

[0042] In one embodiment, a geared motor 204 is fixedly mounted on one side of the first servo motor 203, a synchronous belt 205 is sleeved on the output end of the geared motor 204, and a synchronous fixed shaft 206 is movably mounted on one side of the synchronous belt 205.

[0043] Specifically, the first servo motor 203 is connected to the geared motor 204, and then the timing belt 205 is used to facilitate the connection between the geared motor 204 and the timing fixed shaft 206.

[0044] In this embodiment, when the suture is rotated, the rotating synchronous fixed shaft 206 is rotated, and after passing through the synchronous belt 205, the reduction motor 204 and the first servo motor 203 rotate at a set angle.

[0045] In this embodiment, a fully automatic suture barbing device is used by installing a thread feeding base 101, an operation box 102, and a fixed base 103 on a workbench 1. Then, a thread guide tube 104 and a tensioning wheel 105 are installed on the fixed base 103. Next, a pressure wheel 202 is installed on a fixed bracket 2, followed by a magnetic powder damping brake 201. A first servo motor 203 is connected to a reduction motor 204. A synchronous belt 205 facilitates the connection between the reduction motor 204 and a synchronous fixed shaft 206. A connecting bracket 3 is used to install a fixed column 301. A second servo motor 302 is then installed on the fixed column 301, and connected to a suture-cutting and barbing cylinder 303. A cutter 307 is installed on a blade holder 306, which is also connected to a barb adjusting micrometer head 309. After the suture is fixed, the suture-cutting and barbing cylinder 303... The cutting blade 307 extends from the standby position and cuts to the required depth. The deburring cylinder 305 flips the burr, returning it to its original position. The cutting blade 307 also returns to the standby position. The cable-operated cylinder 401 is then installed via the support column 4. Next, the first telescopic cylinder 402 is installed via the cable-operated cylinder 401, followed by the clamping cylinder 403. Finally, the clamping head 404 is connected via the clamping cylinder 403, and the cutting blade... Cylinder 406 connects to scissor head 407. Then, pull-line electric cylinder 401 automatically comes over to clamp the end of the sewing thread. The fixed clamping claw head 404 opens and retracts with the cooperation of the first telescopic cylinder 402 and the claw cylinder 403. Pull-line electric cylinder 401 tightens the sewing thread. When the sewing thread for cutting burrs reaches the set length, the clamping part extends and clamps the sewing thread. Then, the lower scissor cylinder 406 drives the scissor head 407 to extend, cut the thread, and retract to its original position.

[0046] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic suture barbing device, comprising a workbench (1), characterized in that, Also includes: A fixed bracket (2) is fixedly installed on the top of the workbench (1). A connecting bracket (3) is fixedly installed on one side of the fixed bracket (2). A fixed column (301) is fixedly installed between the connecting brackets (3). A second servo motor (302) is fixedly installed on the top of the fixed column (301). A burr-cutting electric cylinder (303) is fixedly installed at one end of the second servo motor (302). Angle adjustment plates (304) are movably installed on both sides of the burr-cutting electric cylinder (303). A deburring cylinder (305) is fixedly installed between the angle adjustment plates (304). A tool holder (306) is fixedly installed between the burr-cutting electric cylinders (303). A tool holder (306) is fixedly installed between the tool holders (306). The device includes a cutting blade (307), a flipping swing arm (308) fixedly installed at the output end of the deburring cylinder (305), support columns (4) equidistantly installed on one side of the connecting frame (3), a pull-wire electric cylinder (401) fixedly installed on the top of the support column (4), a first telescopic cylinder (402) fixedly installed on the top of the pull-wire electric cylinder (401), a gripper cylinder (403) fixedly installed on the other side of the first telescopic cylinder (402), a gripper head (404) fixedly installed at the output end of the gripper cylinder (403), a second telescopic cylinder (405) fixedly installed on the surface of the support column (4), and a scissor cylinder (406) fixedly installed on one side of the second telescopic cylinder (405).

2. The fully automatic suture barbing device according to claim 1, characterized in that: A barbed adjustment micrometer (309) is fixedly installed between the angle adjustment plates (304).

3. The fully automatic suture barbing device according to claim 1, characterized in that: The output end of the scissor cylinder (406) is fixedly equipped with a scissor head (407), which is made of stainless steel.

4. The fully automatic suture barbing device according to claim 1, characterized in that: The top of the workbench (1) is fixedly installed with a wire feeding seat (101), one end of the wire feeding seat (101) is fixedly installed with an operation box (102), and one side of the wire feeding seat (101) is fixedly installed with a fixing seat (103).

5. The fully automatic suture barbing device according to claim 4, characterized in that: The top of the fixed base (103) is fixedly installed with a cable guide tube (104), and a tensioning wheel (105) is fixedly installed on one side of the cable guide tube (104).

6. The fully automatic suture barbing device according to claim 1, characterized in that: Pressure rollers (202) are equidistantly installed on the top of the fixed bracket (2), a magnetic powder damping brake (201) is installed through the bottom of the fixed bracket (2), and a first servo motor (203) is fixedly installed on one end of the fixed bracket (2).

7. The fully automatic suture barbing device according to claim 6, characterized in that: A geared motor (204) is fixedly installed on one side of the first servo motor (203). A synchronous belt (205) is sleeved on the output end of the geared motor (204). A synchronous fixed shaft (206) is movably installed on one side of the synchronous belt (205).

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