Pneumatic high-frequency vibrator structure
By designing a pneumatic high-frequency vibrator structure, the problems of low bearing life, large size, and high air consumption caused by the high speed of turbine pneumatic vibrators were solved, achieving the effects of controllable vibration direction, small size, low air consumption, low starting air pressure, and high vibration frequency.
Patent Information
- Application Number
- CN202520146430.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Existing turbine pneumatic vibrators have high rotational speeds, resulting in low bearing life, large size, and high air consumption, while piston vibrators have low frequency, high noise, and limited installation options.
A pneumatic high-frequency vibrator structure was designed, including a base and a top cover, which are connected by bolts. A rotating shaft is fixed inside the base, and a vibrating plate and a switching lever are connected to the rotating shaft. An L-shaped air intake and exhaust channel is set, which can be installed in multiple ways. The air intake direction is adjustable, and noise is reduced by combining with a sound-absorbing sleeve.
It achieves controllable vibration direction, small size, low air consumption, low starting air pressure, and high vibration frequency, thus overcoming the shortcomings of existing technologies.
Smart Images

Figure CN223862231U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of pneumatic vibrator, concretely relates to a pneumatic high-frequency vibrator structure. BACKGROUND
[0002] The manufacturing materials of the pneumatic vibrator are various, including carbon steel, cast iron, aluminum alloy, bronze, stainless steel and extruded aluminum etc. For the application in special environment, such as pharmaceutical industry, the shell can be made of aluminum and stainless steel. The vibration frequency and vibration strength can be adjusted to accurately control the flow and air pressure of compressed air.
[0003] The existing turbine pneumatic vibrator has high rotating speed in use, which results in low bearing life, large volume and high gas consumption. The frequency of the piston vibrator is low, and the installation mode is single. Therefore, the pneumatic high-frequency vibrator structure is provided. UTILITY MODEL CONTENT
[0004] The utility model relates to the field of pneumatic vibrator, concretely relates to a pneumatic high-frequency vibrator structure.
[0005] In order to realize the above-mentioned utility model purpose, the utility model provides the following technical scheme:
[0006] The pneumatic high-frequency vibrator structure is used to improve the above-mentioned problems.
[0007] The application is as follows:
[0008] The utility model discloses a base and upper cover, the upper cover is connected through bolt in the base top, the base is fixedly connected with the shaft in, the shaft is rotatably connected with the vibration piece on, the vibration piece top fixed mounting has the drive protrusion, the shaft rotatably connects the switch dial piece, the switch dial piece is equipped with the first air inlet, the switch dial piece is equipped with the arc slot, the upper cover is equipped with L type air inlet channel in, the upper cover is equipped with L type exhaust passage in still, the upper cover bottom is equipped with the first sector slot, the first sector slot inner chamber side wall is equipped with the second air inlet, the second air inlet with L type air inlet channel is linked together, the first sector slot inner chamber side wall is equipped with sector exhaust groove still, sector exhaust groove one end with L type exhaust passage is linked together.
[0009] As the preferred technical scheme of the application, the L type air inlet channel one end air inlet place is equipped with the air inlet nozzle.
[0010] As the preferred technical scheme of the application, the L type exhaust passage one end exhaust port place is equipped with the sound attenuation sleeve.
[0011] As a preferred technical solution of this application, the driving protrusion slides within the arc-shaped groove.
[0012] As a preferred technical solution of this application, the switching lever is located in the first sector groove.
[0013] As a preferred technical solution of this application, the base is provided with a second sector-shaped groove, and the vibrating plate is located in the second sector-shaped groove.
[0014] As a preferred technical solution of this application, a sealing groove is provided on the base, and a sealing strip is adhered to the bottom of the upper cover.
[0015] As a preferred technical solution of this application, the base has internal threads on its front and side walls.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] In the scheme of this application:
[0018] 1. This vibrator not only has multiple installation methods and adjustable air intake direction, but also has the advantages of controllable vibration direction, small size, low starting air pressure, low air consumption, and high vibration frequency. It solves the problems of existing turbine pneumatic vibrators, which have high rotation speed during use, resulting in low bearing life, large size, and high air consumption; while piston vibrators have low frequency, high noise, and limited installation methods. Attached Figure Description
[0019] Figure 1 A schematic diagram of the pneumatic high-frequency vibrator structure provided in this application;
[0020] Figure 2 A schematic diagram of the internal structure of the base of the pneumatic high-frequency vibrator structure provided in this application;
[0021] Figure 3 A schematic diagram of the bottom structure of the upper cover of the pneumatic high-frequency vibrator provided in this application;
[0022] Figure 4 A schematic diagram of the top cross-sectional structure of the upper cover of the pneumatic high-frequency vibrator structure provided in this application;
[0023] Figure 5 A schematic diagram of the second sector groove structure of the pneumatic high-frequency vibrator structure provided in this application;
[0024] Figure 6 A schematic diagram of the vibrating plate and switching lever structure of the pneumatic high-frequency vibrator provided in this application.
[0025] The image shows:
[0026] 1. Base; 12. Second sector-shaped groove; 13. Rotating shaft; 14. Vibrating plate; 15. Drive protrusion; 16. Switching lever; 17. First air inlet; 18. Arc-shaped groove; 19. Sealing groove; 2. Top cover; 21. L-shaped air inlet channel; 22. Second air inlet; 23. L-shaped exhaust channel; 24. Sector-shaped exhaust groove; 25. First sector-shaped groove; 26. Sealing strip; 27. Air inlet nozzle; 28. Silencing sleeve; 3. Internal thread; 4. Air plug bolt. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.
[0028] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0029] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0030] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0031] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. Example
[0032] like Figures 1-6As shown, this embodiment proposes a pneumatic high-frequency vibrator structure, including a base 1 and a top cover 2. The top cover 2 is bolted to the top of the base 1. A rotating shaft 13 is fixedly connected inside the base 1. A vibrating plate 14 is rotatably connected to the rotating shaft 13 and rotates on the rotating shaft 13. A driving protrusion 15 is fixedly installed on the top of the vibrating plate 14. A switching lever 16 is rotatably connected to the rotating shaft 13 and rotates on the rotating shaft 13. The switching lever 16 has two first air inlets 17. An arc-shaped groove 18 is formed on the switching lever 16. An L-shaped air inlet channel 21 is formed inside the top cover 2. The top cover 2 also has an L-shaped air inlet channel 21. The upper cover 2 has a first fan-shaped groove 25 at the bottom of the exhaust channel 23. The inner wall of the first fan-shaped groove 25 has a second air inlet 22, which is connected to the L-shaped air inlet channel 21. Gas enters the second air inlet 22 from the L-shaped air inlet channel 21 and then enters the first air inlet 17. The inner wall of the first fan-shaped groove 25 also has a fan-shaped exhaust groove 24, one end of which is connected to the L-shaped exhaust channel 23. Gas enters the L-shaped exhaust channel 23 from the fan-shaped exhaust groove 24 and is finally discharged. This vibrator not only has multiple installation methods and adjustable air inlet direction, but also has the advantages of controllable vibration direction, small size, low starting air pressure, low air consumption, and high vibration frequency.
[0033] An air inlet 27 is provided at one end of the L-shaped air intake channel 21. An external air source is connected to one of the air inlets 27 according to the actual use, and the other air inlet 27 is blocked with an air plug screw.
[0034] A muffler sleeve 28 is installed at one end of the L-shaped exhaust channel 23 to reduce noise during exhaust.
[0035] The drive protrusion 15 slides within the arc-shaped groove 18, and the switching paddle 16 is located within the first sector-shaped groove 25. The vibrating plate 14 drives the drive protrusion 15, and the drive protrusion 15 drives the switching paddle 16.
[0036] A second sector-shaped groove 12 is provided on the base 1. The vibrating plate 14 is located in the second sector-shaped groove 12. The vibrating plate 14 swings in the second sector-shaped groove 12. The air pressure pushes the vibrating plate 14 to rotate instantaneously and hit the inner cavity side wall of the second sector-shaped groove 12 on the base 1.
[0037] The base 1 has a sealing groove 19, and the bottom of the top cover 2 is glued with a sealing strip 26. The sealing effect is better after the top cover 2 is connected to the base 1. During use, sealing strips, sealant or other sealing structures can be selected for sealing according to the actual situation.
[0038] The base 1 has internal threads 3 on the front and side walls. The vibrator is installed according to the required vibration direction. During use, the installation method of the vibrator can be determined according to the actual situation, and is not limited to using a screw to connect with the internal threads 3.
[0039] Specifically, when using this pneumatic high-frequency vibrator: Install the vibrator according to the required vibration direction using a screw with internal thread 3. Connect one of the air inlets 27 to an external air source, and then plug the other air inlet 27 with an air plug screw. When the external air source supplies air into the air inlet 27, the gas enters the L-shaped air intake channel 21. The gas then enters the second left air inlet 22 (which corresponds to the first left air inlet 17) from the L-shaped air intake channel 21. Next, the gas enters the second sector groove 12 through the first air inlet 17, thus pushing the vibrating plate 14. The vibrating plate 14 then... The drive protrusion 15 drives the switching lever 16 (the vibrating plate 14 swings left and right, delaying the switching lever 16 to swing left and right); when the left first air inlet 17 is inlet, the right first air inlet 17 is blocked by the switching lever 16. At this time, the left side of the fan-shaped exhaust groove 24 is closed and the right side is open. The air pressure pushes the vibrating plate 14 to rotate instantaneously and hit the inner wall of the second fan-shaped groove 12 on the base 1 (at this time, the right second air inlet 22 corresponds to the right first air inlet 17). When the vibrating plate 14 hits the base 1, the left first air inlet 17 is blocked and the right first air inlet 17 is opened. At the same time, the fan-shaped exhaust groove 24 changes state to realize reciprocating cyclic swinging.
[0040] All technical features in this embodiment can be freely combined according to actual needs.
[0041] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.
Claims
1. A pneumatic high-frequency vibrator structure, comprising a base (1) and a top cover (2), characterized in that, The upper cover (2) is bolted to the top of the base (1). A rotating shaft (13) is fixedly connected inside the base (1). A vibrating plate (14) is rotatably connected to the rotating shaft (13). A driving protrusion (15) is fixedly installed on the top of the vibrating plate (14). A switching lever (16) is rotatably connected to the rotating shaft (13). A first air inlet (17) is provided on the switching lever (16). An arc groove (18) is provided on the switching lever (16). The upper cover (2) has an opening inside the base (1). There is an L-shaped air intake channel (21), and an L-shaped exhaust channel (23) is also provided inside the upper cover (2). A first fan-shaped groove (25) is provided at the bottom of the upper cover (2). A second air intake hole (22) is provided on the inner side wall of the first fan-shaped groove (25). The second air intake hole (22) is connected to the L-shaped air intake channel (21). A fan-shaped exhaust groove (24) is also provided on the inner side wall of the first fan-shaped groove (25). One end of the fan-shaped exhaust groove (24) is connected to the L-shaped exhaust channel (23).
2. The pneumatic high-frequency vibrator structure according to claim 1, characterized in that, An air inlet (27) is provided at one end of the L-shaped air intake channel (21).
3. The pneumatic high-frequency vibrator structure according to claim 1, characterized in that, A sound-absorbing sleeve (28) is provided at one end of the exhaust port of the L-shaped exhaust channel (23).
4. The pneumatic high-frequency vibrator structure according to claim 1, characterized in that, The driving protrusion (15) slides within the arcuate groove (18).
5. The pneumatic high-frequency vibrator structure according to claim 1, characterized in that, The switching paddle (16) is located in the first sector groove (25).
6. The pneumatic high-frequency vibrator structure according to claim 1, characterized in that, The base (1) has a second sector groove (12) and the vibrating plate (14) is located in the second sector groove (12).
7. The pneumatic high-frequency vibrator structure according to claim 1, characterized in that, A sealing groove (19) is provided on the base (1), and a sealing strip (26) is glued to the bottom of the top cover (2).
8. The pneumatic high-frequency vibrator structure according to claim 1, characterized in that, The base (1) has internal threads (3) on its front and side walls.