Glazed brick mirror polishing device

By designing an automated polishing device, the problems of time-consuming and labor-intensive polishing of glazed tiles and the hazards of stone powder have been solved, achieving automated grinding and safe dust reduction.

CN223863531UActive Publication Date: 2026-02-03ZIBO YAXING CERAMICS CO LTD
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Patent Information

Application Number
CN202520447371.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-03
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Existing polishing equipment for glazed tiles requires manual operation, which is time-consuming and labor-intensive. Furthermore, workers are prone to inhaling stone dust during the polishing process, leading to health problems.

Method used

A polishing device comprising a base, a fixed cover, a water tank, a drive motor, a movable block, a rotating rod, a bevel gear, a telescopic cylinder, and a spray nozzle was designed. Through automated grinding and water spraying to reduce dust, it achieves automatic polishing and stone powder control of glazed tiles.

Benefits of technology

It has enabled automated grinding of glazed tiles, reducing the labor intensity of workers, and improved work safety by spraying water to reduce dust and prevent stone powder from being inhaled.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polishing devices, and discloses a glazed brick mirror surface polishing device which comprises a base and a controller fixedly installed on the base, and a fixing cover is fixedly installed on the top of the base. The driving motor is started to drive the rotating rod to rotate, due to the fact that the first bevel gear is meshed with the second bevel gear, the second bevel gear can rotate together, the second bevel gear can drive the telescopic air cylinder and the polishing disc to rotate, and the polishing disc can move back and forth above a glazed brick to conduct polishing through rotation of the reciprocating screw. When a rotating rod rotates, a rotating disc can be synchronously driven to rotate, gas in a gas cylinder can enter a water tank through a gas conveying pipe, the pressure of the water tank is increased, water flows into a spraying pipe through a connecting pipe, and then the water is sprayed out through a spraying head to carry out dust falling on the periphery; therefore, the situation that workers inhale a large amount of stone powder to cause serious diseases of the lungs is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of polishing device technology, and in particular to a polishing device for glazed brick mirror surface. Background Technology

[0002] Polished glazed tiles are made with a special formula of glaze that allows for a polishing process on the glaze surface. It is the final glaze applied to antique-style tiles and is generally a transparent surface glaze or a transparent convex patterned glaze. Polished glazed tiles combine the advantages of polished tiles and antique-style tiles. The glaze surface is as smooth and bright as polished tiles, while the glaze patterns are as rich and the colors are as rich or vibrant as those of antique-style tiles.

[0003] Existing polishing equipment for glazed tiles typically involves manually pressing the tiles and polishing them with handheld tools. This process is time-consuming and labor-intensive, and generates a large amount of stone powder. Prolonged inhalation of this stone powder can lead to serious lung diseases for workers, posing a significant danger. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a mirror polishing device for glazed bricks.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A mirror polishing device for glazed tiles includes a base and a controller fixedly installed on the base. A fixed cover is fixedly installed on the top of the base, and a water tank is fixedly installed on the top of the fixed cover. An adjustment structure is provided in the fixed cover. The adjustment structure includes a drive motor, a movable block, a rotating rod, a first bevel gear, an adjustment block, a second bevel gear, and a fixed rod. A telescopic cylinder is fixedly installed at the bottom of the fixed rod, and a polishing disc is fixedly installed at the top of the telescopic end of the telescopic cylinder. The top of the base has symmetrical movable grooves, and clamping blocks are movably installed in the movable grooves. Spray pipes are fixedly installed at the four corners of the fixed cover, and nozzles are equidistantly installed on the spray pipes.

[0007] As a further embodiment of this utility model, the drive motor is fixedly installed on the outside of the fixed cover, and the output end of the drive motor is fixedly connected to the rotating rod. The first bevel gear is movably installed on the rotating rod, and a protrusion is fixedly installed on the side wall of the rotating rod. A reciprocating screw is movably installed on the fixed cover at the position corresponding to the movable block. A control motor is fixedly installed on the outside of the fixed cover, and the output end of the control motor is fixedly connected to the reciprocating screw. The movable block is threaded onto the reciprocating screw. Adjusting blocks are provided on both sides of the first bevel gear, and the adjusting blocks are movably connected to the first bevel gear. The adjusting blocks are fixedly installed on the movable block. A limit rod is fixedly installed on the fixed cover, and the movable block is movably installed on the limit rod. The second bevel gear is located below the first bevel gear, and the second bevel gear meshes with the first bevel gear. The top of the fixed rod is fixedly installed on the second bevel gear, and the fixed rod is movably installed on the movable block.

[0008] As a further embodiment of this utility model, a rotating disk is provided on the left side of the fixed cover corresponding to the position of the rotating rod. The rotating disk is fixedly connected to the rotating rod, and a connecting rod is movably installed on the rotating disk. An air cylinder is also fixedly installed on the left side of the fixed cover. An air rod is movably installed in the air cylinder. The tail end of the air rod is movably connected to the other end of the connecting rod. An air supply pipe is fixedly installed at the air outlet end of the air cylinder, and the other end of the air supply pipe is fixedly connected to the top of the water tank.

[0009] As a further embodiment of this utility model, one-way valves are fixedly installed on both sides of the bottom of the side wall of the water tank, and a connecting pipe is fixedly connected to the one-way valve. The connecting pipe is fixedly connected to the spray pipe on the fixed cover.

[0010] As a further embodiment of this utility model, a servo motor is fixedly installed inside the base, and a control panel is fixedly installed at the output end of the servo motor. A limit groove is opened on the top of the control panel corresponding to the position of the clamping block, and a limit block is fixedly installed at the bottom of the clamping block. The bottom of the limit block can be movably engaged in the limit groove.

[0011] As a further embodiment of this utility model, a sliding groove is provided on the inner wall of the movable groove, and sliders are fixedly installed on both sides of the clamping block. The sliders can be movably engaged in the sliding groove. A rubber pad is fixedly installed on the inner side of the clamping block, and a baffle is fixedly installed on the outer side of the clamping block.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. In this utility model, the drive motor is started to drive the rotating rod to rotate, which in turn drives the first bevel gear to rotate. Since the first bevel gear and the second bevel gear mesh, the second bevel gear will rotate together. The second bevel gear will drive the telescopic cylinder and the polishing disc to rotate. The polishing disc can polish the glazed tile. The height of the polishing disc can be adjusted by the telescopic cylinder. The control motor is started to drive the reciprocating screw to rotate, which can control the movable block to move back and forth in the fixed cover, so that the polishing disc can move back and forth above the glazed tile for polishing. Thus, the glazed tile can be polished automatically without the need for manual polishing by workers, which is very convenient.

[0014] 2. In this utility model, when the rotating rod rotates, it will synchronously drive the rotating disk to rotate. The connecting rod on the rotating disk can drive the air rod to move in the air cylinder to pump air. The gas in the air cylinder will enter the water tank through the air supply pipe. When the pressure in the water tank increases, the one-way valve will be opened. At this time, the pressurized water in the water tank will flow into the spray pipe through the connecting pipe, and then be sprayed out through the nozzle to suppress dust in the surrounding area, thereby avoiding the situation where workers inhale a large amount of stone powder and suffer from serious lung diseases. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a mirror polishing device for glazed bricks proposed in this utility model.

[0016] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 This is a schematic diagram of the internal structure of the base of a glazed tile mirror polishing device proposed in this utility model;

[0018] Figure 4 This utility model Figure 3 Enlarged view of section B in the middle.

[0019] In the diagram: 1. Base; 2. Controller; 3. Fixing cover; 4. Water tank; 5. Drive motor; 6. Control motor; 7. Reciprocating screw; 8. Movable block; 9. Polishing disc; 10. Telescopic cylinder; 11. Spray pipe; 12. Nozzle; 13. Baffle; 14. One-way valve; 15. Connecting pipe; 16. Air cylinder; 17. Air rod; 18. Rotating disc; 19. Connecting rod; 20. Air supply pipe; 21. Rotating rod; 22. Protrusion; 23. First bevel gear; 24. Adjusting block; 25. Second bevel gear; 26. Fixing rod; 27. Movable groove; 28. Clamping block; 29. ​​Rubber pad; 30. Control disc; 31. Servo motor; 32. Slide groove; 33. Slider; 34. Limiting block; 35. Limiting groove; 36. Limiting rod. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Reference Figure 1 - Figure 4 A mirror polishing device for glazed tiles includes a base 1 and a controller 2 fixedly installed on the base 1. A fixed cover 3 is fixedly installed on the top of the base 1, and a water tank 4 is fixedly installed on the top of the fixed cover 3. An adjustment structure is provided in the fixed cover 3, which includes a drive motor 5, a movable block 8, a rotating rod 21, a first bevel gear 23, an adjustment block 24, a second bevel gear 25, and a fixed rod 26. A telescopic cylinder 10 is fixedly installed at the bottom of the fixed rod 26, and a polishing disc 9 is fixedly installed at the top of the telescopic end of the telescopic cylinder 10. A movable groove 27 is symmetrically opened on the top of the base 1, and a clamping block 28 is movably installed in the movable groove 27. Spray pipes 11 are fixedly installed on the four corners of the fixed cover 3, and nozzles 12 are equidistantly installed on the spray pipes 11.

[0024] In this embodiment, the drive motor 5 is fixedly installed on the outside of the fixed cover 3, and the output end of the drive motor 5 is fixedly connected to the rotating rod 21. The first bevel gear 23 is movably installed on the rotating rod 21. A protrusion 22 is fixedly installed on the side wall of the rotating rod 21. A reciprocating screw 7 is movably installed on the fixed cover 3 at the position corresponding to the movable block 8. A control motor 6 is fixedly installed on the outside of the fixed cover 3, and the output end of the control motor 6 is fixedly connected to the reciprocating screw 7. The movable block 8 is threaded onto the reciprocating screw 7. Adjusting blocks 24 are provided on both sides of the first bevel gear 23. The adjusting blocks 24 are movably connected to the first bevel gear 23. The adjusting blocks 24 are fixedly installed on the movable block 8. A limit rod 36 is fixedly installed on the fixed cover 3, and the movable block 8 is movably installed on the limit rod 36. The second bevel gear 25 is positioned below the first bevel gear 23 and meshes with it. The top of the fixed rod 26 is fixedly mounted on the second bevel gear 25, and the fixed rod 26 is movably mounted on the movable block 8. When the drive motor 5 is started, the rotating rod 21 is driven to rotate, which in turn drives the first bevel gear 23 to rotate. Since the first bevel gear 23 meshes with the second bevel gear 25, the second bevel gear 25 will rotate together. The second bevel gear 25 will drive the telescopic cylinder 10 and the polishing disc 9 to rotate. The polishing disc 9 can polish the glazed tile. By starting the control motor 6, the reciprocating screw 7 can be driven to rotate, which can control the movable block 8 to move back and forth in the fixed cover 3, so that the polishing disc 9 can move back and forth above the glazed tile for polishing.

[0025] In this embodiment, a rotating disk 18 is provided on the left side of the fixed cover 3 corresponding to the position of the rotating rod 21. The rotating disk 18 is fixedly connected to the rotating rod 21. A connecting rod 19 is movably installed on the rotating disk 18. An air cylinder 16 is also fixedly installed on the left side of the fixed cover 3. An air rod 17 is movably installed in the air cylinder 16. The tail end of the air rod 17 is movably connected to the other end of the connecting rod 19. An air supply pipe 20 is fixedly installed at the air outlet end of the air cylinder 16. The other end of the air supply pipe 20 is fixedly connected to the top of the water tank 4. One-way valves 14 are fixedly installed on both sides of the bottom of the side wall of the water tank 4. A connecting pipe 15 is fixedly connected to the one-way valve 14. The connecting pipe 15 is fixedly connected to the spray pipe 11 on the fixed cover 3. When the rotating rod 21 rotates, it will drive the rotating disk 18 to rotate synchronously. The connecting rod 19 on the rotating disk 18 can drive the air rod 17 to move in the air cylinder 16 to pump air. The gas in the air cylinder 16 will enter the water tank 4 through the air supply pipe 20. The pressure in the water tank 4 will increase and the one-way valve 14 will be opened. At this time, the pressurized water in the water tank 4 will flow into the spray pipe 11 through the connecting pipe 15, and then be sprayed out through the nozzle 12 to suppress dust in the surrounding area.

[0026] In this embodiment, a servo motor 31 is fixedly installed inside the base 1, and a control disk 30 is fixedly installed at the output end of the servo motor 31. A limit groove 35 is opened on the top of the control disk 30 corresponding to the position of the clamping block 28. A limit block 34 is fixedly installed at the bottom of the clamping block 28. The bottom of the limit block 34 can be movably engaged in the limit groove 35. When the servo motor 31 is started, it drives the control disk 30 to rotate. Through the limit groove 35 on the control disk 30, the limit block 34 can be controlled to push the clamping block 28 to move towards the middle to clamp and fix the two sides of the glazed tile.

[0027] In this embodiment, a sliding groove 32 is provided on the inner wall of the movable groove 27, and sliders 33 are fixedly installed on both sides of the clamping block 28. The sliders 33 can be movably engaged in the sliding groove 32. A rubber pad 29 is fixedly installed on the inner side of the clamping block 28, and a baffle 13 is fixedly installed on the outer side of the clamping block 28. The rubber pad 29 can prevent the sides of the glazed tile from being pinched and damaged, and the baffle 13 can cover the top of the movable groove 27 to prevent water mist from entering the base 1.

[0028] From the above description, it can be seen that the above embodiments of this utility model achieve the following technical effects: When in use, the glazed tile to be polished is placed at the top center of the base 1, and then the servo motor 31 is started to drive the control disk 30 to rotate. The limit slot 35 on the control disk 30 can control the limit block 34 to push the clamping block 28 to move towards the center to clamp and fix the two sides of the glazed tile. The rubber pad 29 can prevent the two sides of the glazed tile from being pinched and damaged. At the same time, the baffle 13 can cover the top of the movable slot 27 to prevent water mist from entering the base 1.

[0029] Then, the drive motor 5 is started to drive the rotating rod 21 to rotate. The rotating rod 21 will drive the first bevel gear 23 to rotate. Since the first bevel gear 23 and the second bevel gear 25 are meshed, the second bevel gear 25 will rotate together. The second bevel gear 25 will drive the telescopic cylinder 10 and the polishing disc 9 to rotate. The polishing disc 9 can polish the glazed tile. The height of the polishing disc 9 can be adjusted by the telescopic cylinder 10. By starting the control motor 6 to drive the reciprocating screw 7 to rotate, the movable block 8 can be controlled to move back and forth in the fixed cover 3, so that the polishing disc 9 can move back and forth above the glazed tile to polish it. Thus, the glazed tile can be polished automatically without the need for manual polishing by workers, which is very convenient.

[0030] When the rotating rod 21 rotates, it will synchronously drive the rotating disk 18 to rotate. The connecting rod 19 on the rotating disk 18 can drive the air rod 17 to move in the air cylinder 16 to pump air. The gas in the air cylinder 16 will enter the water tank 4 through the air supply pipe 20. The pressure in the water tank 4 will increase and the one-way valve 14 will be opened. At this time, the pressurized water in the water tank 4 will flow into the spray pipe 11 through the connecting pipe 15, and then be sprayed out through the nozzle 12 to suppress dust in the surrounding area, thereby preventing workers from inhaling a large amount of stone powder and causing serious lung diseases.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A mirror polishing device for glazed tiles, comprising a base (1) and a controller (2) fixedly mounted on the base (1), characterized in that, A fixed cover (3) is fixedly installed on the top of the base (1), and a water tank (4) is fixedly installed on the top of the fixed cover (3). An adjustment structure is provided in the fixed cover (3). The adjustment structure includes a drive motor (5), a movable block (8), a rotating rod (21), a first bevel gear (23), an adjustment block (24), a second bevel gear (25), and a fixed rod (26). A telescopic cylinder (10) is fixedly installed at the bottom of the fixed rod (26). A polishing disc (9) is fixedly installed at the top of the telescopic end of the telescopic cylinder (10). A movable groove (27) is symmetrically opened on the top of the base (1). A clamping block (28) is movably installed in the movable groove (27). A spray pipe (11) is fixedly installed on the four corners of the fixed cover (3). A nozzle (12) is equidistantly installed on the spray pipe (11).

2. The mirror polishing device for glazed tiles according to claim 1, characterized in that, The drive motor (5) is fixedly installed on the outside of the fixed cover (3). The output end of the drive motor (5) is fixedly connected to the rotating rod (21). The first bevel gear (23) is movably installed on the rotating rod (21). A protrusion (22) is fixedly installed on the side wall of the rotating rod (21). A reciprocating screw (7) is movably installed on the fixed cover (3) at the position corresponding to the movable block (8). A control motor (6) is fixedly installed on the outside of the fixed cover (3). The output end of the control motor (6) is fixedly connected to the reciprocating screw (7). The movable block (8) is threaded onto the reciprocating screw (7). The first bevel gear ( Adjustment blocks (24) are provided on both sides of 23). The adjustment blocks (24) are movably connected to the first bevel gear (23). The adjustment blocks (24) are fixedly installed on the movable block (8). A limit rod (36) is fixedly installed on the fixed cover (3). The movable block (8) is movably installed on the limit rod (36). The second bevel gear (25) is provided below the first bevel gear (23). The second bevel gear (25) meshes with the first bevel gear (23). The top of the fixed rod (26) is fixedly installed on the second bevel gear (25). The fixed rod (26) is movably installed on the movable block (8).

3. The mirror polishing device for glazed tiles according to claim 1, characterized in that, A rotating disk (18) is provided on the left side of the fixed cover (3) corresponding to the position of the rotating rod (21). The rotating disk (18) is fixedly connected to the rotating rod (21). A connecting rod (19) is movably installed on the rotating disk (18). An air cylinder (16) is also fixedly installed on the left side of the fixed cover (3). An air rod (17) is movably installed in the air cylinder (16). The tail end of the air rod (17) is movably connected to the other end of the connecting rod (19). An air supply pipe (20) is fixedly installed at the air outlet end of the air cylinder (16). The other end of the air supply pipe (20) is fixedly connected to the top of the water tank (4).

4. The mirror polishing device for glazed tiles according to claim 1, characterized in that, One-way valves (14) are fixedly installed on both sides of the bottom of the side wall of the water tank (4). A connecting pipe (15) is fixedly connected to the one-way valve (14). The connecting pipe (15) is fixedly connected to the spray pipe (11) on the fixed cover (3).

5. The polishing device for glazed tiles according to claim 1, characterized in that, A servo motor (31) is fixedly installed inside the base (1). A control panel (30) is fixedly installed at the output end of the servo motor (31). A limit groove (35) is opened on the top of the control panel (30) corresponding to the position of the clamping block (28). A limit block (34) is fixedly installed at the bottom of the clamping block (28). The bottom of the limit block (34) can be movably engaged in the limit groove (35).

6. The mirror polishing device for glazed tiles according to claim 1, characterized in that, The inner wall of the movable groove (27) is provided with a sliding groove (32), and sliders (33) are fixedly installed on both sides of the clamping block (28). The sliders (33) can be movably engaged in the sliding groove (32). A rubber pad (29) is fixedly installed on the inner side of the clamping block (28), and a baffle (13) is fixedly installed on the outer side of the clamping block (28).