Conductive foam structure

Abstract

The utility model discloses a conductive foam structure which comprises a foam layer and an elastic supporting layer connected to the top of the foam layer, the elastic supporting layer comprises a waterproof layer, a conductive cloth layer, a first tensile layer, an aerogel particle layer, a second tensile layer and a conductive layer which are sequentially connected together from top to bottom, and the thickness of the aerogel particle layer is 0.03-0.15 mm. By the adoption of the technical scheme, the aerogel layer is arranged, so that the conductive foam can still keep good compressibility and rebound resilience after being used for a long time by means of the good rebound characteristic of aerogel, and the service life of the conductive foam can be prolonged; by arranging the first tensile layer and the second tensile layer, the conductive foam has good tensile property and is not easy to tear; the waterproof layer is arranged, so that the conductive foam has a certain waterproof characteristic, and the waterproof capability is improved; therefore, various properties of the conductive foam are improved, the stability of the conductive foam can be effectively improved, and the service life of the conductive foam can be prolonged.

Description

Technical Field

[0001] This utility model relates to the field of foam-related technology, and in particular to a conductive foam structure. Background Technology

[0002] Due to its excellent properties, conductive foam is widely used in various electronic products. Although existing conductive foams can meet the usage requirements, they still have certain structural shortcomings. For example, conductive foam is not waterproof, has poor compression resilience, weak tensile strength, and is prone to tearing, all of which affect its service life. Utility Model Content

[0003] In order to overcome the existing technical defects, the purpose of this utility model is to provide a conductive foam structure to solve the above-mentioned technical problems.

[0004] The technical solution adopted by this utility model to solve the technical problem is as follows:

[0005] According to one aspect of this utility model, a conductive foam structure is designed, comprising: a foam layer and an elastic support layer connected to the top of the foam layer by conductive adhesive. The elastic support layer comprises, from top to bottom, a waterproof layer, a conductive cloth layer, a first tensile layer, an aerogel particle layer, a second tensile layer, and a conductive layer connected together by conductive adhesive. The thickness of the aerogel particle layer is 0.03-0.15 mm.

[0006] By employing the above technical solution, the conductive foam utilizes the excellent resilience of aerogel to maintain good compressibility and elasticity even after prolonged use, thus extending its service life. By setting a reasonable thickness for the aerogel particle layer, the thickness of the conductive foam is kept relatively thin while ensuring compressibility and elasticity. The inclusion of a first and second tensile layer gives the conductive foam good tensile strength, making it less prone to tearing, further extending its service life. The addition of a waterproof layer provides a degree of water resistance, improving its waterproofing ability. Therefore, the conductive foam's performance in multiple aspects is improved, effectively enhancing its stability and extending its service life.

[0007] To better address the aforementioned technical deficiencies, this utility model also offers a superior technical solution:

[0008] In some embodiments, a wear-resistant layer is provided above the waterproof layer, the wear-resistant layer having a thickness of 0.01-0.025 mm. By providing the wear-resistant layer, the wear resistance of the conductive foam can be improved, further extending its service life.

[0009] In some embodiments, a flame-retardant layer is provided between the waterproof layer and the wear-resistant layer. The flame-retardant layer enhances the flame-retardant properties of the conductive foam, thereby improving safety during use.

[0010] In some embodiments, a carbon fiber layer is disposed between the second tensile layer and the conductive layer.

[0011] In some embodiments, the thickness of the aerogel particle layer is 0.08 mm.

[0012] In some embodiments, an aluminum foil shielding layer with a thickness of 0.012-0.018 mm is provided between the flame-retardant layer and the conductive fabric layer. The aluminum foil shielding layer can improve the electromagnetic shielding performance of the conductive foam.

[0013] In some embodiments, the conductive layer is a graphite conductive film or a graphene conductive film.

[0014] In some embodiments, both the first tensile layer and the second tensile layer are glass fiber woven meshes, and a polyester film layer is attached thereon. Attached Figure Description

[0015] Figure 1 A schematic diagram of a conductive foam structure according to one embodiment of the present invention;

[0016] Figure label:

[0017] 1. Foam layer; 2. Elastic support layer; 21. Waterproof layer; 22. Conductive cloth layer; 23. First tensile layer; 24. Aerogel particle layer; 25. Second tensile layer; 26. Conductive layer; 3. Wear-resistant layer; 4. Flame retardant layer. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0019] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] In the description of this utility model, unless otherwise explicitly defined, terms such as setting, installing, connecting, and fixing should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0021] refer to Figure 1 As shown, the present invention provides a conductive foam structure, comprising: a foam layer 1 and an elastic support layer 2 connected to the top of the foam layer 1 by conductive adhesive. The elastic support layer 2 comprises, from top to bottom, a waterproof layer 21, a conductive cloth layer 22, a first tensile layer 23, an aerogel particle layer 24, a second tensile layer 25, and a conductive layer 26 connected together by conductive adhesive. The aerogel particle layer 24 is one or more of hydrophobic silica aerogel particle layer, graphene aerogel particle layer, and zirconia aerogel particle layer. In this embodiment, the aerogel particle layer 24 is preferably a graphene aerogel particle layer with a thickness of 0.03-0.15 mm. The thickness of the aerogel particle layer 24 can be 0.03 mm, 0.05 mm, 0.08 mm, 0.1 mm, 0.12 mm, or 0.15 mm. In this embodiment, the thickness of the aerogel particle layer 24 is preferably 0.08 mm.

[0022] Both the first tensile layer 23 and the second tensile layer 25 are glass fiber woven meshes, with a polyester film layer attached to them. The conductive layer 26 is a graphite conductive film or a graphene conductive film.

[0023] The waterproof layer 21 is a waterproof coating with a thickness of 0.006-0.012 mm. The thickness of the waterproof layer 21 can be 0.006 mm, 0.008 mm, 0.01 mm, or 0.012 mm. In this embodiment, the thickness of the waterproof layer 21 is preferably 0.01 mm. A wear-resistant layer 3 is disposed above the waterproof layer 21. The wear-resistant layer 3 is a fiberglass woven layer with a thickness of 0.01-0.025 mm. The thickness of the wear-resistant layer 3 can be 0.01 mm, 0.015 mm, 0.02 mm, or 0.025 mm. In this embodiment, the thickness of the wear-resistant layer 3 is preferably 0.015 mm.

[0024] A flame-retardant layer 4 is provided between the waterproof layer 21 and the wear-resistant layer 3. The flame-retardant layer 4 is made of flame-retardant cloth.

[0025] In some embodiments, a carbon fiber layer is disposed between the second tensile layer 25 and the conductive layer 26.

[0026] In some embodiments, an aluminum foil shielding layer is provided between the flame-retardant layer 4 and the conductive cloth layer 22. The thickness of the aluminum foil shielding layer is 0.012-0.018 mm, or 0.012 mm, 0.015 mm, or 0.018 mm.

[0027] In some embodiments, the bottom of the foam layer 1 is also connected to an elastic support layer 2 by conductive adhesive, and the elastic support layer 2 at the bottom of the foam layer 1 and the elastic support layer 2 at the top are arranged in a symmetrical structure.

[0028] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A conductive foam structure, characterized in that, include: The foam layer and the elastic support layer connected to the top of the foam layer by conductive adhesive, the elastic support layer comprising, from top to bottom, a waterproof layer, a conductive cloth layer, a first tensile layer, an aerogel particle layer, a second tensile layer and a conductive layer connected together by conductive adhesive, the thickness of the aerogel particle layer being 0.03-0.15mm.

2. The conductive foam structure according to claim 1, characterized in that, A wear-resistant layer is provided on top of the waterproof layer, and the wear-resistant layer has a thickness of 0.01-0.025mm.

3. The conductive foam structure according to claim 2, characterized in that, A flame-retardant layer is provided between the waterproof layer and the wear-resistant layer.

4. The conductive foam structure according to claim 1, characterized in that, A carbon fiber layer is disposed between the second tensile layer and the conductive layer.

5. The conductive foam structure according to claim 1, characterized in that, The thickness of the aerogel particle layer is 0.08 mm.

6. The conductive foam structure according to claim 3, characterized in that, An aluminum foil shielding layer with a thickness of 0.012-0.018 mm is provided between the flame-retardant layer and the conductive cloth layer.

7. The conductive foam structure according to claim 1, characterized in that, The conductive layer is a graphite conductive film or a graphene conductive film.

8. The conductive foam structure according to claim 1, characterized in that, Both the first tensile layer and the second tensile layer are made of glass fiber woven mesh, and a polyester film layer is attached to them.

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