Shifting fork conveying mechanism and shifting fork conveying production line
By designing a fork conveyor mechanism, the product is pushed step by step using telescopic and pushing mechanisms. This solves the problems of poor product synchronization and motion interference in existing conveyor equipment, achieves constant and stable product position conveying, and improves the working efficiency of the production line.
Patent Information
- Application Number
- CN202520483913.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Existing conveyor equipment suffers from poor product synchronization and motion interference during the continuous step-by-step movement of products, causing the production line to malfunction.
Design a fork conveying mechanism that drives the fork assembly on the carrier to move vertically through a telescopic mechanism, and controls the carrier and telescopic mechanism to move horizontally reciprocating together through a push mechanism, so as to realize the step-by-step pushing of products. The design of the baffle rail and the conveyor rail ensures that the product position is constant.
This ensures the constant relative position between products, guaranteeing accurate positioning and stability during transportation, and improving the efficiency and reliability of the production line.
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Figure CN223865662U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic production equipment technical field, specifically, it shows a fork conveying mechanism and fork conveying production line. BACKGROUND
[0002] In the 3C automatic production equipment, the conveyor equipment is often used in the situation of the step-by-step continuous movement of products. In the common conveyor, although the belt conveyor mechanism and the chain conveyor mechanism can realize the continuous conveying of products, the synchronization of the products is poor in the product conveying process, the products cannot be accurately conveyed to the processing station step by step, and even the movement interference occurs, causing the problem that the production line cannot work normally. UTILITY MODEL CONTENT
[0003] One of the purposes of the utility model is to provide a fork conveying mechanism, which can continuously move a plurality of products to be processed step by step, and the relative positions of the products are constant.
[0004] The technical scheme is as follows:
[0005] A fork conveying mechanism, which comprises a product chute and a rack for placing the product chute; a carrier is arranged below the product chute and driven by a telescopic mechanism to move up and down, a plurality of upward extending forks are arranged on the carrier along the length direction of the carrier; a pushing mechanism is further arranged at the rack, the telescopic mechanism and the carrier are driven by the pushing mechanism to move horizontally and reciprocally in the same direction as the product chute, and a space is reserved on the product chute for the vertical and horizontal movement of the fork group.
[0006] The products to be processed in batches enter the product chute, the telescopic mechanism controls the fork group on the carrier to be inserted into the area of the product chute, one fork group corresponds to one product, and then the telescopic mechanism and the carrier are controlled by the pushing mechanism to move towards the conveying direction of the production line, so that the fork group can push the product to the next station. During the product conveying process, the relative positions of the products do not change, which facilitates the accurate control of the products by the subsequent station.
[0007] Optionally, the product chute comprises a pair of blocking rails and a pair of conveying rails, the blocking rails are parallel to the conveying rails and the conveying rails are located on the inner side, and the arrangement height of the blocking rails is higher than that of the conveying rails. The pair of blocking rails are used to constitute the design of limiting the flow direction of the products, so as to ensure the consistency of the conveying direction of the products, and the pair of conveying rails are used as the carrier for continuously conveying the products. Compared with the whole plane conveying mode of the existing conveyor, the stability is better, the effect of carrying the products is good, and the manufacturing cost is low.
[0008] In the shifting fork conveying mechanism as described above, the upper end surface of the conveying rail is in the shape of a circular arc. The area of the top surface of the conveying rail in contact with the bottom surface of the product is reduced, thereby reducing the friction during the sliding of the product relative to the conveying rail, and facilitating the stable conveying of the product.
[0009] In the shifting fork conveying mechanism as described above, the pair of blocking rails and the pair of conveying rails are symmetrically distributed on both sides of the shifting fork group respectively. This ensures that the position of the shifting fork in shifting the product is accurately located at the center position on both sides of the product, so that the movement direction of the product on the conveying rail is always kept as a straight line.
[0010] Optionally, the telescopic mechanism includes a plurality of groups of vertically arranged telescopic cylinders, the main body part of the telescopic cylinder is arranged on the pushing mechanism, and the telescopic end of the telescopic cylinder is connected to the carrier. The telescopic cylinder controls the upward movement of the carrier, and after pushing a batch of products to the next station, the telescopic cylinder controls the shifting fork on the carrier to move downward away from the product slide area, waiting for the pushing action of the next batch of products, realizing intermittent cyclic reciprocating action.
[0011] Optionally, the pushing mechanism includes a fixed slide, a balance slide rail in sliding connection with the fixed slide, and a driving member driving the balance slide rail to move horizontally relative to the product slide, and the telescopic mechanism is arranged on the balance slide rail. In this way, the telescopic mechanism and the carrier can be moved left and right together by the driving member, thereby realizing the horizontal reciprocating movement of the shifting fork, so as to realize the step-by-step pushing of the product.
[0012] Optionally, the shifting fork group includes a rectangular frame composed of four prongs, and the inner side wall surface of the top end of the prong is in the shape of an arc. The rectangular frame composed of four prongs can just clamp the product, so that the shifting fork group can surround the product from bottom to top and drive the product to move together, and the design of the arc-shaped inner side wall surface of the top end of the prong helps to quickly realize the positioning with the product.
[0013] Optionally, the rack is composed of a plurality of groups of supporting frames opposite to each other, and the supporting frame is provided with mounting blocks having a height difference at both ends, and the mounting block is designed to constitute the product slide.
[0014] Optionally, the two sides of the rack are also respectively provided with a pair of sensors for sensing whether there is a product on the product slide. The presence or absence of the product on the product slide is sensed by the pair of sensors.
[0015] Another purpose of the utility model lies in providing a fork conveying production assembly line, including a plurality of groups of front and back spliced table body, wherein, the table body is installed fork conveying mechanism as described above, mutual splicing between adjacent fork conveying mechanism.
[0016] Compared with the prior art, the utility model has the beneficial effects that:
[0017] 1, the vertical motion of fork group is realized by telescopic mechanism, the telescopic mechanism and the carrier are controlled to reciprocate left and right by pushing mechanism, so that the horizontal motion of fork group is realized, and then the repeated progressive feeding action of product is realized by fork group, which is simple in structure, small in occupied space and simple in design, and can meet the use demand of multiple scenes.
[0018] 2, the user can assemble the length of the production line according to actual production demand, form modular assembly, meet the use demand of diversification. DRAWINGS
[0019] Figure 1 It is the overall structure schematic view of the fork conveying mechanism provided in the utility model embodiment 1.
[0020] Figure 2 It is the side view schematic view of the fork conveying mechanism of the embodiment 1.
[0021] Figure 3 It is the partial schematic view of the fork conveying mechanism of the embodiment 1.
[0022] Figure 4 It is the schematic view of the part of the opposite radiation type sensor.
[0023] Figure 5 It is the schematic view of the fork conveying production assembly line provided in the utility model embodiment 2.
[0024] Relevant marks in the drawing: 1-fork conveying mechanism, 2-table body; 10-rack, 20-product flow channel, 30-telescopic mechanism, 40-carrier, 50-fork group, 60-pushing mechanism, 70-sensor support; 110-supporting frame, 111-mounting block; 210-rail blocking, 220-conveying rail; 310-telescopic cylinder; 510-fork body; 610-driving piece, 611-adapting block, 620-balancing slide rail, 630-fixed slide; 710-opposite radiation type sensor; 21-splicing piece. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0026] Embodiment 1
[0027] Figure 1 The schematic structural diagram of the fork conveying mechanism disclosed in the application is shown. As shown in the figure, Figure 1 It can be clearly seen that the fork conveying mechanism 1 comprises product slides 20 arranged in an up-down manner and a rack 10, the product slides 20 are arranged above the rack 10 along the extension direction of the rack 10; the rack 10 mainly provides support for the product slides 20, for the purpose of improving the stability and structural strength of the rack, in combination with Figure 2 It can be clearly seen that the fork conveying mechanism 1 comprises product slides 20 arranged in an up-down manner and a rack 10, the product slides 20 are arranged above the rack 10 along the extension direction of the rack 10; the rack 10 mainly provides support for the product slides 20, for the purpose of improving the stability and structural strength of the rack, in combination with
[0028] Continuing to refer to Figure 1 A carrier 40 controlled by a telescopic mechanism 30 to move up and down is arranged between the two side supporting racks 110 below the product slides 20, the carrier is in a horizontal posture, and a plurality of upward extending fork groups 50 are equidistantly arranged along the length direction of the upper end of the carrier 40, one fork group corresponds to one product, the fork group 50 can extend into the area of the product slide 20 upward, and the fork group can position the product from bottom to top.
[0029] In combination with Figure 3 The fork group 50 in the application is designed as follows: the fork group 50 comprises a rectangular frame composed of four fork bodies 510, the inner side wall surface of the top end of the fork body 510 is arc-shaped, the rectangular frame area can just surround the two sides of the product upward from the bottom end of the product, so as to form a "clamping" effect on the product, so that the fork body of the fork group can surround the product from bottom to top and drive the product to move together, and the fork body can also separate from the product from top to bottom, which is convenient for conveying the product and will not affect the subsequent product working operation, and the arc-shaped design of the inner side wall surface of the top end of the fork body is helpful to quickly realize the positioning with the product.
[0030] Continuing to refer to Figure 1, the pushing mechanism 60 controls the telescopic mechanism 30 and the carrier 40 to move reciprocatingly left and right, when the fork group 50 on the carrier 40 "clamps" the product from bottom to top, the pushing mechanism 60 controls the telescopic mechanism 30 and the carrier 40 to move towards the conveying direction of the production line, so that the fork group 50 can push the product to the next station, then the fork group 50 on the carrier 40 is separated from the product from top to bottom, the pushing mechanism 60 controls the telescopic mechanism 30 and the carrier 40 to move towards the opposite direction of the conveying direction of the production line, back to the initial position, repeat the above process.
[0031] In combination Figure 3 As shown in the figure, the pushing mechanism 60 in the application is designed as follows: the pushing mechanism 60 includes a driving member 610, a balance sliding rail 620, and a plurality of fixed sliding seats 630, the plurality of fixed sliding seats 630 are installed side by side on the inner wall of one side of the rack 10, the balance sliding rail 620 is connected to the plurality of fixed sliding seats 630 in a clamped manner, the sliding assembly of the balance sliding rail 620 and the fixed sliding seat 630 can provide stable balance for the left and right displacement of the carrier 40, avoiding inaccurate displacement of the carrier, and the balance sliding rail 620 is parallel to the product slide 20, the telescopic mechanism 30 is arranged on the balance sliding rail 310, the output end of the driving member 610 is connected to the balance sliding rail 620 through an adapter block 611, the driving member 610 drives the telescopic mechanism 30 and the carrier 40 to move left and right together, so as to achieve the purpose of pushing the product, and the driving member can generally adopt a screw rod driving mechanism or a pneumatic cylinder.
[0032] In the embodiment, the design of the product slide 20 is shown in the figure Figure 2 The product slide 20 includes a pair of mirror image arranged blocking rails 210 and a pair of mirror image arranged conveying rails 220, the blocking rails 210 are parallel to the conveying rails 220 and the conveying rails 220 are on the inner side, the upper part and the lower part of the plurality of mounting blocks 111 on the same side of the rack 10 are used to install the blocking rails 210 and the conveying rails 220 respectively. This pair of blocking rails is used to constitute the design of limiting the flow direction of the product, ensuring the consistency of the conveying direction of the product, and the pair of conveying rails is used as the carrier for continuously conveying the product.
[0033] Among them, the upper end face of the conveying rail 220 is in the shape of a circular arc convex surface, which can reduce the area of contact between the top surface of the conveying rail and the bottom surface of the product, thereby reducing the friction force in the sliding process of the product relative to the conveying rail, and facilitating the stable conveying of the product.
[0034] In actual design, the center lines of the pair of block rails 210, the center lines of the pair of conveying rails 220 and the center lines of the fork group 50 can be designed to coincide, that is, the pair of block rails and the pair of conveying rails can be symmetrically distributed on both sides of the fork group respectively as the center of the fork group. In this way, the position of the fork pushing the product can be accurately located at the center of the product, so that the movement direction of the product on the conveying rail is always kept as a straight line.
[0035] In the embodiment, the telescopic mechanism 30 is designed as shown in Figure 3 The telescopic mechanism 30 includes a plurality of groups of telescopic cylinders 310 arranged side by side, the telescopic cylinders 310 are vertically arranged, and the output ends of the telescopic cylinders 310 are connected upward to the carrier 40, and the lower parts of the telescopic cylinders 310 are arranged on the pushing mechanism 60. In this way, the carrier is controlled to move upward by the telescopic cylinders, and after a batch of products is pushed to the next station, the fork group on the carrier is controlled to move downward away from the product slide area, waiting for the pushing action of the next batch of products to be performed, realizing intermittent cyclic reciprocating action.
[0036] As an example, as shown in Figure 4 On both sides of the rack 10, diagonal sensor supports 70 can also be arranged respectively, the sensor supports 70 are provided with a pair of photoelectric sensors 710, and the arrangement height of the photoelectric sensors 710 is slightly higher than that of the block rails 210 on the product slide 20. In this way, the photoelectric sensors are used to sense whether there is a product on the product slide.
[0037] Embodiment 2:
[0038] In actual production, different users may have different production requirements, and the length of the production line needs to be different. In order to meet the diversified use requirements, the embodiment provides a fork conveying production line, as shown in Figure 4 The fork conveying production line includes a plurality of groups of front and rear spliced table bodies 2, and in the embodiment, two groups of table bodies 2 are spliced left and right, and theoretically more table bodies can be spliced. In the embodiment, the fork conveying mechanism 1 described in embodiment 1 is installed on the table body 2, the adjacent table bodies 2 can be spliced left and right through the detachable splicing pieces 21, and the product slides 20 between the adjacent fork conveying mechanisms 1 can also be spliced through the splicing pieces 21, that is, the block rails are connected end to end, and the conveying rails are connected end to end. In this way, the user can adjust the length of the production line by increasing or decreasing the number of fork conveying mechanisms according to the actual production requirements.
[0039] The above only describes some embodiments of the present application. For those skilled in the art, without departing from the creative concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application.
Claims
1. A fork conveying mechanism, characterized in that: It includes a product slide (20) and a frame (10) for placing the product slide (20); a carrier (40) driven to move up and down by a telescopic mechanism (30) is provided below the product slide (20), and a number of upwardly extending fork groups (50) are provided on the carrier (40) along its length direction; a pushing mechanism (60) is also provided at the frame (10), which drives the telescopic mechanism (30) and the carrier (40) to perform horizontal reciprocating motion in the same direction as the extension of the product slide (20), and the product slide (20) has space for the vertical and horizontal movement of the fork groups (50).
2. The fork conveying mechanism according to claim 1, characterized in that, The product slide (20) includes a pair of baffle rails (210) and a pair of conveyor rails (220). The baffle rails (210) are parallel to the conveyor rails (220) and the conveyor rails (220) are located on the inner side. The baffle rails (210) are installed at a higher height than the conveyor rails (220).
3. The fork conveying mechanism according to claim 2, characterized in that, The upper surface of the conveying rail (220) is convex.
4. The fork conveying mechanism according to claim 2, characterized in that, The pair of guard rails (210) and the pair of conveyor rails (220) are symmetrically distributed on both sides of the fork group (50) with the fork group (50) as the center.
5. The fork conveying mechanism according to claim 1, characterized in that, The telescopic mechanism (30) includes multiple sets of vertically arranged telescopic cylinders (310). The main body of the telescopic cylinder (310) is located on the push mechanism (60), and the telescopic end of the telescopic cylinder (310) is connected to the carrier (40).
6. The fork conveying mechanism according to claim 1, characterized in that, The pushing mechanism (60) includes a fixed slide (630), a balance slide rail (620) slidably connected to the fixed slide (630), and a driving member (610) that drives the balance slide rail (620) to reciprocate horizontally relative to the product slide rail (20). The telescopic mechanism (30) is disposed on the balance slide rail (620).
7. The fork conveying mechanism according to claim 1, characterized in that, The fork assembly (50) includes a rectangular frame consisting of four forks (510), with the inner sidewall of the top of each fork (510) being arc-shaped.
8. The fork conveying mechanism according to claim 1, characterized in that, The frame (10) is composed of several sets of two opposing support frames (110), and the support frames (110) are provided with mounting blocks (111) with a height difference at both ends.
9. A fork conveying mechanism according to claim 1, characterized in that, The frame (10) is also equipped with through-beam sensors (710) on both sides to sense whether there are products on the product slide (20).
10. A shift fork conveyor production line, comprising several sets of front-to-back spliced platform bodies (2), characterized in that, The platform (2) is equipped with a fork conveying mechanism (1) as described in any one of claims 1 to 9, and adjacent fork conveying mechanisms (1) are spliced together.