Pouring template for internal corner part of high and large thin-wall wallboard

By designing a casting template for the inside corner of tall, thin-walled wall panels, the problem of cleaning up debris at the bottom of the template was solved, improving construction quality and operational efficiency. This method is suitable for the construction of tall, thin-walled walls in sewage treatment plants.

CN223867623UActive Publication Date: 2026-02-03CCCC SHANGHAI DREDGING CO LTD
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Patent Information

Application Number
CN202520021360.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2026-02-03
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

In the construction of tall, thin-walled walls in sewage treatment plants, it is difficult to completely clean the debris at the bottom of the formwork, leading to problems such as rotten roots and water seepage, which affects construction quality and operational efficiency.

Method used

A casting template for the inside corner of a tall, thin-walled wall panel was designed, including the template body and a discharge device. Components such as side guide rails, central guide rails, discharge baffles, and support frames are used to clean up debris at the bottom of the template and facilitate the smooth pouring of concrete.

Benefits of technology

Effective cleaning of debris at the bottom of the formwork improves pouring quality, reduces the risk of water seepage in the wall, and enhances the durability and stability of the formwork, making it suitable for various wall construction conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pouring template for an internal corner part of a high and large thin-wall wallboard. The pouring template comprises a template body and a discharging device, the template body comprises two bakelite plates which are spliced into an L-shaped plane, a rectangular notch is formed in each of the root bottoms of the two bakelite plates, and the notches in the two bakelite plates form a discharge port; the discharging device comprises two side guide rails and a middle guide rail, wherein the two side guide rails are installed on the back faces of the two bakelite plates in a one-to-one correspondence mode and located on the edges of the two sides of the discharging port in a one-to-one correspondence mode, and the middle guide rail is installed at the splicing corner of the two bakelite plates. The plane of the discharging baffle is in an L shape, and the discharging baffle is embedded in the two side guide rails and the middle guide rail in a sliding mode; and the supporting frame is fixed to the back face of the discharging baffle and is in an isosceles triangle shape. According to the utility model, the problem that garbage at the bottom of the template cannot be thoroughly cleaned after the wallboard template is erected is solved, and the later pouring quality of the wallboard is favorably improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of pouring formwork of high thin-walled wallboard reentrant corner part. BACKGROUND

[0002] With the gradually aggravating water pollution caused by traditional printing and dyeing or chemical industry, the planning and construction of sewage treatment plants are paid more and more attention by construction units. As a key construction category of municipal engineering, the construction technology of high thin-walled pool body structure of sewage treatment plants has always been a construction difficulty of municipal engineering. The functions of various treatment pool bodies in sewage treatment plants are different, and the internal structure is usually separated by partition walls. In addition, the construction area occupied by a single pool body is also limited, resulting in that the partition wall is usually high and thin-walled, and the wall of the entire pool is characterized by thin wall thickness, high height and dense reinforcement.

[0003] During the setting of the wall formwork, the site environment is often complex: cutting the formwork often produces formwork debris; welding the reinforcement also produces welding slag; the personal equipment of workers and the materials used may produce debris and garbage, and these small sundries may fall into the reinforcement formwork intentionally or unintentionally and deposit at the bottom of the formwork finished product. Due to the environmental characteristics of thin wall thickness, high height and dense reinforcement of the pool wall, it is very difficult to completely clean up all the garbage: the dust collector conduit cannot be extended to the bottom for cleaning due to the obstruction of the wall reinforcement, and the air force of the air blower is not enough to blow up the garbage at the root of the high wall. The above status leads to the accumulation of a large amount of debris at the wall position during the pouring of the wall concrete, which finally causes the root rot of the wall and the problem of wall seepage in the later period, which adversely affects the economy and efficiency of the operation of the sewage treatment plant. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at overcoming the defects of the prior art and providing a pouring formwork for the reentrant corner part of a high thin-walled wallboard, which solves the problem of incomplete cleaning of the garbage at the bottom of the formwork after the setting of the wallboard formwork is completed and helps to improve the pouring quality in the later period.

[0005] The technical scheme for achieving the utility model is as follows: a pouring formwork for the reentrant corner part of a high thin-walled wallboard, comprising a formwork body and a discharging device.

[0006] The formwork body comprises two pieces of plywood that are spliced into an L-shaped plane, and a rectangular notch is formed at the root of each of the two pieces of plywood, and the notches on the two pieces of plywood constitute a discharge port.

[0007] The discharging device comprises two side guide rails, a middle guide rail, a discharge baffle and a support frame; wherein,

[0008] The side guide rail and the middle guide rail are at the same height and at least twice the height of the discharge port. The two side guide rails are installed on the back of the two plywood boards and are located on the two sides of the discharge port respectively.

[0009] The central guide rail is installed at the corner where the two plywood boards are joined.

[0010] The discharge baffle is formed by splicing two rectangular iron plates into an L shape. The height of the two iron plates is adapted to the height of the discharge port, and the length of the two iron plates is adapted to the length of the notch on the bakelite board. Side sliding strips adapted to the side guide rails are fixed on both sides of the two iron plates, and a middle sliding strip adapted to the middle guide rail is fixed at the splicing corner of the two iron plates, so that the discharge baffle can be slidably embedded in the two side guide rails and the middle guide rail.

[0011] The support frame has an isosceles right triangle shape and includes two inner support rods and one outer support rod; the two inner support rods are spliced ​​into an L-shape and fixed to the back of the two iron plates of the discharge baffle, and the splicing angle of the two inner support rods is located at the splicing angle of the two iron plates; the outer support rod is connected between the outer ends of the two inner support rods.

[0012] The casting template for the inner corner of the aforementioned tall thin-walled wall panel includes several horizontal wooden blocks, several pairs of vertical steel pipes, and several sets of tie bolts on the back of each plywood board.

[0013] In the aforementioned casting template for the inner corner of the tall, thin-walled wall panel, the bottom surface of the discharge baffle of the discharge device is an inclined surface.

[0014] In the aforementioned casting template for the inner corner of the tall thin-walled wall panel, the two ends of the two inner support rods of the discharge device support frame are each fixed to the back of the two iron plates one-to-one by iron plates.

[0015] The casting template for the inner corner of the aforementioned tall thin-walled wall panel includes a discharge device that further comprises two handles that are fixed one-to-one on the back of the two iron plates and located one-to-one above the two inner support rods.

[0016] The casting template for the internal corner of the tall, thin-walled wall panel of this utility model has the following characteristics:

[0017] 1) The structure is simple, the assembly is not difficult, and the design and manufacturing cost is low; in addition, the support rod in the discharge device can effectively offset the lateral pressure generated by the accumulation of concrete at the bottom of the wall during the actual pouring process, effectively improving the overall durability of the formwork.

[0018] 2) The template of this utility model can be installed at the inside corner of the exterior wall, the inside corner of the exterior wall and the interior wall, and the inside corner of the interior wall. It has a wide range of applicable environments, greatly reduces the risk of leakage of the exterior wall and improves the overall cleanliness of the wall.

[0019] 3) The discharge baffle in this utility model can be raised and lowered in time after the inside of the template is cleaned, so as to completely protect the finished steel bars inside; at the same time, the up and down movement will not cause inconvenience to the later demolding of the wall, and also maintain the flatness of the concrete wall of the corresponding pouring part.

[0020] 4) The template of this utility model can be used in combination with ordinary templates and is suitable for various wall types and tall thin-walled walls under various construction conditions;

[0021] 5) The template of this utility model is reinforced with paired steel pipes and double tie bolts, which greatly ensures the firmness and stability of the template. At the same time, the discharge baffle is made of galvanized iron plate, which can improve the overall strength of the template. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the casting template for the inside corner of the tall, thin-walled wall panel of this utility model;

[0023] Figure 2 This is a schematic diagram of the material discharge device in the casting template of this utility model;

[0024] Figure 3 This is a structural diagram showing the arrangement of the casting template for the inside corner of a tall, thin-walled wall panel according to this utility model. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings.

[0026] Please see Figure 1 and Figure 2 The present invention relates to a casting template for the internal corner of a tall, thin-walled wall panel, comprising a template body and a discharge device 2.

[0027] The template body includes two plywood boards 11 spliced ​​together by air nails to form an L-shape, several horizontal pads 12 on the back of each plywood board 11, several pairs of vertical steel pipes 13 on the back of the pads 12, and several pairs of tie bolts 14 connected one-to-one between the pairs of steel pipes 13; a rectangular notch is opened at the bottom of each of the two plywood boards 11 to form a discharge port 10.

[0028] The discharge device 2 includes two side guide rails 21, one central guide rail 22, a discharge baffle 20, a support frame 23, and two handles 24; wherein,

[0029] The side guide rail 21 and the middle guide rail 22 are at the same height and at least twice the height of the notch. The two side guide rails 21 are installed on the back of the two plywood boards 11 one by one by air nails and are located on the side edges of the two notches one by one.

[0030] The central guide rail 22 is installed at the corner of the joint between two plywood boards 11 by pneumatic nails;

[0031] The discharge baffle 20 is formed by welding two rectangular galvanized iron plates 2a together to form an L shape. The height of the two iron plates 2a is adapted to the height of the discharge port 10, and the length of the two iron plates 2a is adapted to the length of the notch on the bakelite board 11. Side sliding strips adapted to the side guide rails 21 are fixed on both sides of the two iron plates 2a, and a middle sliding strip adapted to the middle guide rail 22 is fixed at the splicing corner of the two iron plates 2a. The discharge baffle 20 is slidably installed on the two side guide rails 21 and the middle guide rail 22 in a one-to-one correspondence with the two side sliding strips and the middle sliding strip. The bottom surface of the discharge baffle 20 is a sloped surface with the outer side higher than the inner side.

[0032] The plane of the support frame 23 is an isosceles right triangle and includes two inner support rods 321 and one outer support rod 232; the two inner support rods 231 are spliced ​​into an L-shape and fixed to the back of the two iron plates 2a of the discharge baffle 20 one by one, and the splicing angle of the two inner support rods 231 is located at the splicing angle of the two iron plates 2a; the outer support rod 232 is connected between the outer ends of the two inner support rods 231; the two ends of the two inner support rods 231 are each welded to the back of the two iron plates 2a by iron plates 230.

[0033] Two handles 24 are fixed to the back of the two iron plates 2a one by one and are located above the two inner support rods 231 one by one. The two ends of each handle 24 are welded to the back of the two iron plates 2a by welding pieces 240.

[0034] This utility model relates to a casting template for the internal corner of a tall, thin-walled wall panel. The template body contains two plywood boards 11, each with a length × height of 80cm × 90cm. The two plywood boards 11 are joined together in an L-shape using pneumatic nails. The notch on the two plywood boards 11 has an approximate length × height of 20cm × 30cm.

[0035] The casting template for the internal corner of the tall, thin-walled wall panel of this utility model includes the following steps during construction:

[0036] Step 1: Perform the steel reinforcement binding work for the 100mm thick wall panel;

[0037] Step two, install the casting template for the wall panel: First, place two plywood boards 11 at the bottom of the wall's internal corner, that is, each of the two plywood boards 11 is installed on the outer surface of the internal corner of the wall panel where two perpendicular surfaces intersect; each plywood board 11 is fixed by fastening a pair of vertical steel pipes 13 with a series of tie bolts 14 and nuts 15, and a horizontal pad 12 is used between the vertical steel pipes 13 and the back of the plywood board 11 to relieve pressure; the inner side of the wall panel uses a common casting template, the internal corner of the outer side of the wall panel uses the casting template 200 of this utility model, and other parts of the outer side of the wall panel use a common casting template, which is fixed to the casting template on the inner side of the wall panel by tie bolts 14 and nuts 15 (see...). Figure 3 );

[0038] Step 3: After the template is installed, check the firmness and stability of the template. Open the discharge device 2, that is, lift the discharge baffle 20 along the two side guide rails 21 and the middle guide rail 22 using the two handles 24 to open the discharge port 10. Then use a blower to clean the inside of the template, or use a water gun to wash the scum, debris, and other debris at the bottom of the template and discharge all the debris through the discharge port 10.

[0039] Step 4: After cleaning the debris inside the template, first pull down the discharge baffle 20 using the two handles 24. Since the bottom surface of the discharge baffle 20 is sloping, it can completely block the discharge port 10 before pouring the wall panel concrete.

[0040] The above embodiments are for illustrative purposes only and are not intended to limit the present invention. Those skilled in the art can make various changes or modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions should also fall within the scope of the present invention and should be defined by the claims.

Claims

1. A casting template for the internal corner of a tall, thin-walled wall panel, comprising a template body and a discharge device; characterized in that, The template body includes two pieces of plywood spliced ​​together to form an L-shape in the plane. A rectangular notch is opened at the bottom of each of the two plywood pieces, and the notches on the two plywood pieces constitute the discharge port. The discharge device includes two side guide rails, one central guide rail, a discharge baffle, and a support frame; wherein... The side guide rail and the middle guide rail are at the same height and at least twice the height of the discharge port. The two side guide rails are installed on the back of the two plywood boards and are located on the two sides of the discharge port respectively. The central guide rail is installed at the corner where the two plywood boards are joined. The discharge baffle is formed by splicing two rectangular iron plates into an L shape. The height of the two iron plates is adapted to the height of the discharge port, and the length of the two iron plates is adapted to the length of the notch on the bakelite board. Side sliding strips adapted to the side guide rails are fixed on both sides of the two iron plates, and a middle sliding strip adapted to the middle guide rail is fixed at the splicing corner of the two iron plates, so that the discharge baffle can be slidably embedded in the two side guide rails and the middle guide rail. The support frame has an isosceles right triangle shape and includes two inner support rods and one outer support rod; the two inner support rods are spliced ​​into an L-shape and fixed to the back of the two iron plates of the discharge baffle, and the splicing angle of the two inner support rods is located at the splicing angle of the two iron plates; the outer support rod is connected between the outer ends of the two inner support rods.

2. The casting template for the internal corner of a tall, thin-walled wall panel according to claim 1, characterized in that, Each piece of bakelite board has several horizontal wooden blocks, several pairs of vertical steel pipes, and several sets of tie bolts on its back.

3. The casting template for the internal corner of a tall, thin-walled wall panel according to claim 1, characterized in that, The bottom surface of the discharge baffle of the discharge device is inclined.

4. The casting template for the internal corner of a tall, thin-walled wall panel according to claim 1, characterized in that, The two inner support rods of the support frame of the discharge device are each fixed to the back of two iron plates by iron sheets.

5. The casting template for the internal corner of a tall, thin-walled wall panel according to any one of claims 1, 3-4, characterized in that, The discharge device also includes two handles that are fixed one-to-one on the back of the two iron plates and located one-to-one above the two inner support rods.