Cigarette collecting and discharging device for discrete type production
By designing a cigarette collection and feeding device for discrete production, the orderly collection and conveying of cigarettes was achieved, solving the problem of time-consuming and labor-intensive manual loading, improving production efficiency and safety, and reducing product loss and quality risks.
Patent Information
- Application Number
- CN202520301813.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-25
AI Technical Summary
In the production of granular heated cigarettes, the lack of cigarette collection devices leads to time-consuming and labor-intensive manual loading, resulting in low production efficiency. Furthermore, the unsuitability of traditional cigarette trays causes poor cigarette stability, making them prone to scattering, increasing product loss and quality risks, and posing safety hazards.
Design a cigarette collection and feeding device for discrete manufacturing, including a cigarette storage frame, a base, a cigarette inlet and a cigarette outlet, equipped with a rotary valve and a pull-out bottom plate, to achieve orderly collection and conveying by controlling the passage of cigarettes and tilting the cigarette carrier plate, thus avoiding scattering.
It improved production efficiency, reduced labor costs, decreased product loss and quality risks, enhanced production stability and safety, and simplified operating procedures.
Smart Images
Figure CN223873225U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the cigarette manufacturing technical field, concretely relates to a cigarette collecting and discharging device for discrete production. BACKGROUND
[0002] In the production process of the granular heating cigarette, the cigarette making machine and the packaging machine are independent of each other, and lack of cigarette collecting device and buffer. This makes the cigarette after rolling can only rely on manual use of traditional cigarette tray for tray collection. Compared with the traditional flow line tobacco cigarette making machine, this manual tray loading mode not only consumes a lot of manpower and time, but also greatly limits the improvement of production efficiency, resulting in high production cost.
[0003] In addition, the traditional cigarette tray is designed according to the conventional 84mm length cigarette, and the size is obviously too large for the granular cigarette with a length of only 45mm. This makes the cigarette after tray loading poor stability, easy to slide and scatter. In actual production, the scattered cigarette not only increases the product loss, but also may mix impurities, affecting the product quality and increasing the quality risk.
[0004] When the traditional cigarette tray filled with cigarettes is transported to the packaging machine for cigarette conveying, manual tray turning operation is needed. This operation is not only tedious, but also easy to cause a large number of cigarettes to scatter in the tray turning process, which not only delays the production progress, but also may cause personal injury due to improper operation of workers in handling scattered cigarettes, which has serious safety hazards.
[0005] In order to solve the problems existing in the prior art, it is necessary to develop a technical scheme which can effectively solve the problems of granular heating cigarette collecting, transporting and conveying. After in-depth research and practice, a series of modification measures for traditional cigarette tray are proposed, which aims to improve production efficiency, reduce quality risk and safety hazard, and promote the progress of granular heating cigarette production technology. SUMMARY
[0006] In order to solve the above problems of the prior art, the utility model provides a cigarette collecting and discharging device for discrete production, which stably connects the cigarette storage frame with the base, sets unique cigarette inlet and cigarette outlet switch, so that the cigarette collecting and conveying is more efficient and orderly, the cigarette passing is accurately controlled, the scattering is avoided, the production efficiency is improved, and the labor cost is reduced.
[0007] Specifically, the utility model provides a cigarette collecting and falling device for discrete production, which comprises a cigarette storage frame and a base, the cigarette storage frame is fixedly connected with the base, and the cigarette storage frame and the base constitute a device main body to provide a temporary storage space for cigarettes, the base is provided with an inlet and a lower outlet, cigarettes on a transmission wheel of a heating cigarette machine enter the device through the inlet, and the lower outlet is used for conveying the cigarettes to a lower cigarette device, and a cigarette passing switch is installed on the inlet and the lower outlet to control the passing of the cigarettes.
[0008] Further, the cigarette storage frame is arranged in a "U" shape, a fixed plate is installed on a closed surface of the cigarette storage frame, the fixed plate not only reinforces the cigarette storage frame but also facilitates an operator to hold and lift the cigarette storage frame, and a baffle is connected to an open surface of the cigarette storage frame, the baffle is clamped with the fixed plate to prevent the cigarettes from accidentally falling from the open surface.
[0009] Further, a cigarette loading plate is arranged on the base, the cigarette loading plate is arranged to be inclined downward to facilitate the cigarettes to naturally slide under the action of gravity and realize efficient conveying.
[0010] The inlet and the lower outlet are both arranged on the cigarette loading plate, the cigarettes on the transmission wheel of the heating cigarette machine enter the device through the inlet and are left on the cigarette loading plate, and under the action of the inclination of the cigarette loading plate, the cigarettes can smoothly move toward the lower outlet.
[0011] Further, the cigarette passing switch installed on the inlet comprises a rotary valve, a connecting rod and a tray, the connecting rod and the tray work cooperatively under the control of the rotary valve to realize the control of the passing of the cigarettes.
[0012] One end of the connecting rod is fixedly connected with the rotary valve, and the other end of the connecting rod is connected with the tray.
[0013] When the passing of the cigarettes needs to be controlled, the rotary valve is rotated, the rotation of the rotary valve drives the connecting rod to synchronously rotate, and then drives the tray to rotate.
[0014] When the rotary valve opens the cigarette inlet channel, the cigarettes can orderly enter the device through the inlet. When the rotary valve is reversely rotated to close the cigarette inlet channel, the tray driven by the connecting rod can accurately hold the last cigarette being passed and push the cigarette to smoothly enter the device. As the tray continues to rotate, when the tray reaches a preset position, the tray forms a slope support structure with the cigarette loading plate to ensure that the cigarettes will not fall from the inlet.
[0015] Further, the cigarette passing switch installed on the lower outlet is a pull-out bottom plate. In the stage of collecting the cigarettes, the pull-out bottom plate is inserted into the lower outlet to prevent the cigarettes from falling from the lower outlet, so that the cigarettes can continuously accumulate on the cigarette loading plate. When the cigarettes are output, the pull-out bottom plate is pulled out, the lower outlet is immediately opened, and the cigarettes slide along the inclined cigarette loading plate into the lower cigarette device under the action of gravity.
[0016] Further, the base is provided with a mounting groove in the tobacco inlet, which is used for storing the tray when the tobacco inlet is opened.
[0017] Further, the base is provided with a mounting groove in the tobacco inlet, which is used for storing the tray when the tobacco inlet is opened.
[0018] Further, the base is provided with a mounting groove in the tobacco inlet, which is used for storing the tray when the tobacco inlet is opened.
[0019] Working principle: when the cigarette collecting and falling device for discrete production is working, first, the baffle 2 is installed on the opening surface of the cigarette storage frame 1, and is clamped with the fixed plate 3 to form a cigarette temporary storage space with the cigarette storage frame 1, so as to prevent the cigarette from accidentally falling from the opening surface. Then, the collecting and falling device is placed on the heated cigarette machine, and the collecting and falling device is fixedly connected with the heated cigarette machine by the threaded holes 8 of the base 4 and the bolts.
[0020] The operator rotates the rotary valve 5 at the tobacco inlet 44, the rotary valve drives the connecting rod 51 fixedly connected therewith to rotate, and then drives the tray 52 to rotate, so as to open the tobacco inlet. The heated cigarette machine is started, and the transmission wheel rotates to drive the cigarette to move. When the cigarette reaches the position corresponding to the tobacco inlet 44, the cigarette is sequentially fed into the device under the pushing of the transmission wheel and falls on the downwardly inclined 15° cigarette loading plate 41. At this time, the pull-out bottom plate 43 inserted in the lower tobacco outlet 42 blocks the cigarette from falling, so that the cigarette is continuously accumulated on the cigarette loading plate 41.
[0021] When the number of cigarettes on the cigarette loading plate 41 reaches the set number or the production process needs to output the cigarette, the operator reversely rotates the rotary valve 5 to close the tobacco inlet. The tray 52 is driven by the connecting rod 51 to receive the last passing cigarette and is brought into the device. The tray 52 continues to rotate to a preset position to form a slope support structure with the cigarette loading plate 41, so as to prevent the cigarette from falling from the tobacco inlet 44.
[0022] The device is taken off from the heated cigarette machine by the operator, is moved to the lower cigarette device, and is fixed on the lower cigarette device through the threaded holes 8 and the bolts. Then, the pull-out bottom plate 43 on the lower tobacco outlet 42 is pulled out, and the lower tobacco outlet 42 is immediately opened. Since the cigarette loading plate 41 is downwardly inclined, the accumulated cigarette on the cigarette loading plate 41 slides along the inclined surface into the lower tobacco passage in the lower cigarette device under the action of gravity, and the cigarette conveying is completed, so that the cigarette supply for subsequent production is orderly and efficient.
[0023] Advantages:
[0024] 1. The tobacco inlet and the lower tobacco outlet are designed, and the opening and closing control is matched, so that the cigarette is quickly and orderly collected and conveyed, the production efficiency is significantly improved, and the production cycle is reduced.
[0025] 2. The utility model discloses a rotating valve, connecting rod and tray's cooperation of the smoke inlet place can accurately control cigarette passage, can guarantee that the smoke is smooth, and can properly handle the last cigarette when closing the passage, avoid cigarette scattering and confusion.
[0026] 3. The utility model discloses a storage frame and base firm connection, and the storage frame adopts "U type" design and is matched with fixed plate and baffle, provides safe and reliable temporary storage space for cigarette, prevents cigarette accidental drop, guarantees the stability of production process.
[0027] 4. The utility model discloses the design of the downward inclination of the cigarette loading plate realizes cigarette natural slide with gravity, makes the movement of cigarette in the device more smooth, optimizes the whole production flow, improves the coherence of production.
[0028] 5. The utility model discloses the base sets screw hole, and the convenience and heating cigarette making machine and the smoke device of connecting, strengthened the versatility and compatibility of device, can be widely used in different production equipment and production environment.
[0029] 6. The utility model discloses cigarette passage control and conveying flow of higher degree of automation, reduces the frequency of manual intervention, reduces the labor cost, and also reduces the production problem caused by human operation error.
[0030] 7. The utility model discloses the fixed plate of device is convenient for operating personnel to hold and lift, and the operation of drawing the bottom plate is simple, and the rotating valve rotates flexibly, reduces the labor intensity of operating personnel, and improves the operation convenience. DRAWINGS
[0031] Figure 1 It is the cigarette output working state schematic diagram of the utility model;
[0032] Figure 2 It is the storage frame and baffle connection schematic diagram of the utility model;
[0033] Figure 3 It is the storage frame and fixed plate structure schematic diagram of the utility model;
[0034] Figure 4 It is the smoke working state sectional view of the utility model;
[0035] Figure 5 It is the tray operation local enlarged view of the utility model;
[0036] Figure 6 It is the rotating valve, connecting rod and tray and the split schematic diagram of base of the utility model;
[0037] Figure 7 It is the structure sectional view of the utility model;
[0038] Figure 8The utility model discloses a rotary valve, connecting rod and tray and the installation schematic view of base,
[0039] Figure 9 The utility model discloses a drawing base drawing schematic view,
[0040] Marked number in drawing: 1 - smoke frame, 3 - fixed plate, 7 - heating cigarette machine transmission wheel, 8 - screw hole, 9 - bolt, 10 - cigarette, 11 - heating cigarette machine,
[0041] 2 - baffle, 21 - air hole,
[0042] 4 - base, 41 - smoke plate, 42 - lower smoke port, 43 - drawing base plate, 44 - smoke inlet, 441 - connecting hole, 442 - installation groove,
[0043] 5 - rotary valve, 51 - connecting rod, 52 - tray,
[0044] 6 - lower smoke device, 61 - lower smoke channel. Specific implementation
[0045] The utility model discloses a rotary valve, connecting rod and tray and the installation schematic view of base,
[0046] Example 1
[0047] As Figure 2 Shown, a kind of for discrete production's cigarette collecting blanking device, including: smoke frame 1, baffle 2, air hole 21, fixed plate 3, base 4, smoke plate 41, lower smoke port 42, drawing base plate 43, smoke inlet 44, connecting hole 441, installation groove 442, rotary valve 5, connecting rod 51, tray 52, screw hole 8, bolt 9;, smoke frame 1 is fixedly connected with base 4, and constitutes device main body, provides temporary storage space for cigarette 10;
[0048] As Figure 8 Shown, smoke inlet 44 and lower smoke port 42 are set up on base 4;Cigarette 10 on heating cigarette machine transmission wheel 7 is entered into device by smoke inlet 44;Lower smoke port 42 is used to deliver cigarette 10 to lower smoke device;
[0049] As Figure 3 Shown, smoke frame 1 is set as "U type";Fixed plate 3 is installed in the closed surface of smoke frame 1, not only play the role of reinforcing smoke frame 1, also facilitate operator to hold and lift;Baffle 2 is installed in the open surface of smoke frame 1, and baffle 2 forms clamping with fixed plate 3, to prevent cigarette 10 from accidentally falling from open surface.
[0050] As Figure 2 Shown, smoke plate 41 is set on base 4, and smoke plate 41 is set as downwardly inclined, to facilitate cigarette 10 to slide under the action of gravity naturally, realizes efficient delivery;
[0051] As shown in Figure 3 The cigarette inlet 44 and the lower cigarette outlet 42 are both arranged on the cigarette loading plate 41. The cigarette 10 on the transmission wheel 7 of the heating cigarette machine enters the device through the cigarette inlet 44 and is left on the cigarette loading plate 41. Under the action of the inclination of the cigarette loading plate 41, the cigarette 10 can smoothly move towards the lower cigarette outlet 42.
[0052] As shown in Figure 6 The rotary valve 5, the connecting rod 51 and the tray 52 are installed on the cigarette inlet 44. The connecting rod 51 and the tray 52 are controlled by the rotary valve 5 to realize the control of the passage of the cigarette 10. One end of the connecting rod 51 is fixedly connected with the rotary valve 5, and the other end is connected with the tray 52.
[0053] When the passage of the cigarette 10 needs to be controlled, the rotary valve 5 is rotated. The rotation of the rotary valve 5 drives the connecting rod 51 to rotate synchronously, and then drives the tray 52 to rotate.
[0054] When the rotary valve 5 is rotated to open the cigarette inlet, the cigarette 10 can orderly enter the device through the cigarette inlet 44. When the rotary valve 5 is reversely rotated to close the cigarette inlet, the tray 52 driven by the connecting rod 51 can accurately receive the last cigarette 10 passing through and push it to smoothly enter the device. When the tray 52 continues to rotate and reaches the preset position, the tray 52 forms an inclined support structure with the cigarette loading plate 41.
[0055] As shown in Figure 9 The pull-down plate 43 is installed on the lower cigarette outlet 42. In the stage of collecting the cigarette 10, the pull-down plate 43 is inserted into the lower cigarette outlet 42 to prevent the cigarette 10 from falling from the lower cigarette outlet 42, so that the cigarette 10 can be continuously accumulated on the cigarette loading plate 41. When the cigarette 10 is output, the pull-down plate 43 is pulled out, and the lower cigarette outlet 42 is immediately opened. Under the action of gravity, the cigarette 10 smoothly slides into the lower cigarette device along the inclined cigarette loading plate 41.
[0056] As shown in Figure 6 The installation groove 442 is arranged in the cigarette inlet 44 of the base 4 and is used for storing the tray 52 when the cigarette inlet is opened. The connecting hole 441 is arranged at the cigarette inlet 44 of the base 4 and is used for installing the rotary valve 5 and the tray 52.
[0057] As shown in Figure 2 The threaded hole 8 is arranged on the base 4 and is used for connecting with the heating cigarette machine 11 or the lower cigarette device 6. The air permeable hole 21 is arranged on the baffle 2 and plays an important role in air dissipation during the collection of the cigarette.
[0058] The cigarette storage frame 1 and the baffle 2 are made of transparent material, which is convenient for observing the storage and output of the cigarette 10 in the cigarette storage frame 1.
[0059] AsFigure 1 、 4 As shown in the drawings, when the cigarette collecting and falling device for discrete production is working, first, the baffle 2 is installed on the opening surface of the cigarette storage frame 1, and is clamped with the fixed plate 3 to form a temporary storage space of the cigarette 10 with the cigarette storage frame 1, so as to prevent the cigarette 10 from falling from the opening surface accidentally. Then, the collecting and falling device is placed on the heating cigarette machine 11, and is fixedly connected with the heating cigarette machine 11 by means of the threaded holes 8 of the base 4 and the bolts.
[0060] The operator rotates the rotary valve 5 at the cigarette inlet 44, the rotary valve drives the connecting rod 51 fixed therewith to rotate, and then drives the tray 52 to rotate to open the cigarette inlet. The heating cigarette machine 11 is started, and the transmission wheel rotates to drive the cigarette 10 to move. When the cigarette 10 reaches the position corresponding to the cigarette inlet 44, the cigarette 10 orderly enters the device under the pushing of the transmission wheel and falls on the downwardly inclined cigarette loading plate 41 by 15°. At this time, the pull-out bottom plate 43 inserted in the lower cigarette outlet 42 blocks the cigarette 10 from falling, so that the cigarette 10 is continuously accumulated on the cigarette loading plate 41.
[0061] When the cigarette 10 on the cigarette loading plate 41 reaches a set number or the production process needs to output the cigarette 10, the operator reversely rotates the rotary valve 5 to close the cigarette inlet. The tray 52 is driven by the connecting rod 51 to receive the last passing cigarette 10 and bring it into the device. The tray 52 continues to rotate to a preset position to form a slope support structure with the cigarette loading plate 41, so as to prevent the cigarette 10 from falling from the cigarette inlet 44.
[0062] The device is taken off by the operator from the heating cigarette machine 11 and is moved to the cigarette falling device 6, and is fixed on the cigarette falling device 6 by means of the threaded holes 8 and the bolts. Then, the pull-out bottom plate 43 on the lower cigarette outlet 42 is pulled out, and the lower cigarette outlet 42 is immediately opened. Since the cigarette loading plate 41 is downwardly inclined, the accumulated cigarette 10 on the cigarette loading plate 41 slides along the inclined surface into the cigarette falling channel 61 in the cigarette falling device 6 under the action of gravity, the cigarette 10 is transported, and orderly and efficient supply of the cigarette 10 is provided for subsequent production.
[0063] It should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation on the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.
Claims
1. A cigarette collecting blank device for discrete production, comprising: The utility model provides a kind of device for storing cigarette, including storage frame (1), base (4);Its characterized in that, the storage frame (1) is fixedly connected with base (4), and constitutes device main body, provides temporary storage space for cigarette; The base (4) is provided with cigarette inlet (44) and lower cigarette outlet (42);Cigarette on heating cigarette machine transmission wheel enters device through cigarette inlet (44);Lower cigarette outlet (42) is used to deliver cigarette to lower cigarette device; Cigarette inlet (44) and lower cigarette outlet (42) are provided with cigarette pass switch, and the control of cigarette pass is realized.
2. The cigarette collecting blank device for discrete production according to claim 1, characterized in that: The storage frame (1) is provided with fixed plate (3) on closed surface;Open surface is connected with baffle (2), and baffle (2) and fixed plate (3) form clamping connection, to prevent cigarette from falling from open surface accidentally.
3. The cigarette collecting blank device for discrete production according to claim 1, characterized in that: The base (4) is provided with cigarette loading plate (41), and the cigarette loading plate (41) is inclined downward, to facilitate cigarette to slide under the action of gravity, and realize efficient delivery; Cigarette inlet (44) and lower cigarette outlet (42) are provided on the cigarette loading plate (41), and cigarette on heating cigarette machine transmission wheel is left on the cigarette loading plate (41) after entering device through cigarette inlet (44);Under the action of the inclination of the cigarette loading plate (41), cigarette can move to the direction close to lower cigarette outlet (42) smoothly.
4. The cigarette collecting blank device for discrete production according to claim 3, characterized in that: The cigarette pass switch provided on cigarette inlet (44) includes rotary valve (5), connecting rod (51) and tray (52); One end of connecting rod (51) is fixedly connected with rotary valve (5), and the other end is connected with tray (52); When it is necessary to control cigarette pass, rotary valve (5) is rotated, and the rotation of rotary valve (5) drives connecting rod (51) to rotate synchronously, and then drives tray (52) to rotate.
5. The cigarette collecting blank device for discrete production according to claim 3, characterized in that: The cigarette pass switch provided on lower cigarette outlet (42) is pull-out bottom plate (43);During the stage of collecting cigarette, pull-out bottom plate (43) is inserted into lower cigarette outlet (42), to prevent cigarette from falling from lower cigarette outlet (42), so that cigarette can be accumulated on the cigarette loading plate (41) continuously;When cigarette is output, pull-out bottom plate (43) is pulled out, and lower cigarette outlet (42) is opened immediately, and cigarette slides into lower cigarette device along the inclined cigarette loading plate (41) under the action of gravity.
6. The cigarette collecting blank device for discrete production according to claim 4, characterized in that: The base (4) is provided with mounting groove (442) in cigarette inlet (44), to store tray (52) when cigarette inlet is opened.
7. The cigarette collecting blank device for discrete production according to claim 6, characterized in that: The base (4) is provided with connecting hole (441) at cigarette inlet (44), to install rotary valve (5) and tray (52).
8. The cigarette collecting blank collecting device for discrete production according to any one of claims 1-7, characterized in that: The base (4) is provided with screw hole (8), to be connected with heating cigarette machine (11) or lower cigarette device (6).