Vortex ion acceleration stirrer

Abstract

The utility model discloses an eddy current ion acceleration stirrer, belongs to the technical field of stirring equipment, and provides an eddy current ion acceleration stirrer capable of enabling reaction to be more sufficient and quicker. The eddy current ion acceleration stirrer comprises a reaction tank, the outer side face of the reaction tank is fixedly connected with a coaxial permanent magnet ring, and the two ends of the permanent magnet ring in the axial direction are an N pole and an S pole respectively; one end of the reaction tank is fixedly connected with a first end cover, the other end of the reaction tank is fixedly connected with a second end cover, the end face of the first end cover is provided with a first pole plate, the end face of the second end cover is provided with a second pole plate, and the top of the reaction tank is provided with an ion generator. The alternating electric field and magnetic field are applied into the reaction tank, so that ions accelerated to enter the reaction tank can irregularly and efficiently destroy oxide layers and reactant layers on the surfaces of hard particles, raw materials wrapped in the ions are forced to continue to participate in the reaction, the reaction rate is increased, the reaction effect is also improved, and the service life of the reaction tank is prolonged. Therefore, the raw materials can react more sufficiently, and the yield of reactants is higher.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of stirring equipment, in particular to a vortex ion acceleration stirrer. BACKGROUND

[0002] In industrial production, different raw materials are mixed and reacted to obtain target products. However, some raw materials will generate an oxidation layer or a reactant layer in the reaction process due to their own reasons, and become hard particles, which not only slow down the reaction speed, but also hinder the further progress of the reaction. Even if a mechanical stirring method is used, the reaction effect cannot be obviously improved. SUMMARY

[0003] The application aims to provide a vortex ion acceleration stirrer which can make the reaction more sufficient and fast.

[0004] To achieve the above purpose, the application provides a vortex ion acceleration stirrer: a reaction tank, the outer side surface of the reaction tank is fixedly connected with coaxial permanent magnet rings, the two ends of the permanent magnet rings in the axial direction are N poles and S poles respectively, one end of the reaction tank is fixedly connected with a first end cover, the other end of the reaction tank is fixedly connected with a second end cover, the end surface of the first end cover is provided with a first pole plate, the end surface of the second end cover is provided with a second pole plate, the top of the reaction tank is provided with an ion generator which is suitable for inputting ions into the reaction tank and recovering the ions of the reaction tank, the position close to the top of the side wall of the reaction tank is provided with a feeding end, the position close to the bottom of the side wall of the reaction tank is provided with a discharging end, and the reaction tank is further provided with a stirring mechanism which can efficiently and preliminarily mix the raw materials.

[0005] As a kind of preferred, the permanent magnet rings on the outer side surface of the reaction tank are several, these permanent magnet rings are equidistantly arranged along the axis of the reaction tank, the N poles and S poles of adjacent permanent magnet rings are opposite, and a magnetic field with a changeable direction interval can be formed in the reaction tank.

[0006] As a kind of preferred, the first end cover is fixedly connected with a first insulating cover opposite to the end surface in the reaction tank, and the first pole plate is located in the first insulating cover to avoid the consumption of ions by contacting the first pole plate.

[0007] As a kind of preferred, the second end cover is fixedly connected with a second insulating cover opposite to the end surface in the reaction tank, and the second pole plate is located in the second insulating cover to avoid the consumption of ions by contacting the second pole plate.

[0008] As a kind of preferred, the central of the first end cover has a shaft sleeve, the central of the shaft sleeve is provided with a shaft hole, the stirring mechanism includes motor fixedly connected outside the reaction tank and speed reducer, the output end of the speed reducer is fixedly connected with the main shaft, the main shaft passes through the part of the shaft hole and is located in the reaction tank, and is fixedly connected with the stirring rod, so as to force the raw materials to exchange positions by mechanical means.

[0009] As a kind of preferred, the ion generator is communicated with the inside of the reaction tank through acceleration tube and recovery tube, which is convenient for supplying ion beam and recovering ion.

[0010] As a kind of preferred, the acceleration tube and the recovery tube are respectively close to the two ends of the reaction tank, and the acceleration tube and the recovery tube are respectively located on the opposite sides of the reaction tank and extend upward along the tangent direction of the side wall of the reaction tank, so as to be more easily matched with the movement path of the ion.

[0011] As a kind of preferred, the recovery tube is further provided with a cooling mechanism, and the bottoms of the first end cover and the second end cover are fixedly connected with a base for stabilizing the whole eddy ion acceleration stirrer.

[0012] Compared with the prior art, the application has the beneficial effects that:

[0013] (1) By applying alternating electric field and magnetic field in the reaction tank, the ions accelerated into the reaction tank can randomly and efficiently destroy the oxide layer and reactant layer on the surface of hard particles, so as to force the raw materials wrapped therein to continue to participate in the reaction, thereby improving the reaction rate and the reaction effect, so that the raw materials can be more fully reacted, and the yield of the reaction product is higher.

[0014] (2) A large number of rapidly moving ions in the eddy ion acceleration stirrer are dispersed in the whole reaction tank, so as to ensure that all the substances participating in the reaction in the system simultaneously react in the whole working area of the equipment, and a qualitative leap is produced on the basis of mechanical stirring and mixing to improve the reaction rate. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure perspective view of the eddy ion acceleration stirrer.

[0016] Figure 2 It is a perspective structure sectional view of the cooperation between the stirring mechanism and the reaction tank of the eddy ion acceleration stirrer.

[0017] Figure 3 It is a perspective structure sectional view of the cooperation between the end cover and the reaction tank of the eddy ion acceleration stirrer.

[0018] Figure 4 It is a first perspective structure schematic view of the permanent magnet ring of the eddy ion acceleration stirrer arranged outside the reaction tank.

[0019] Figure 5 Second perspective view of the permanent magnet ring of the vortex ion acceleration stirrer arranged outside the reaction tank.

[0020] Figure 6 Perspective view of the reaction tank of the vortex ion acceleration stirrer.

[0021] Figure 7 Perspective view of the first end cover of the vortex ion acceleration stirrer.

[0022] Figure 8 Perspective view of the second end cover of the vortex ion acceleration stirrer.

[0023] In the figure: 1, reaction tank; 101, material injection end; 102, material discharge end; 103, acceleration pipe; 104, recovery pipe; 2, permanent magnet ring; 201, N pole; 202, S pole; 3, first end cover; 301, shaft sleeve; 302, shaft hole; 303, first pole plate; 304, first insulating cover; 4, second end cover; 401, second pole plate; 402, second insulating cover; 5, stirring mechanism; 501, motor; 502, speed reducer; 503, main shaft; 504, stirring rod; 6, base; 7, ion generator. DETAILED DESCRIPTION

[0024] Hereinafter, the present application will be further described in conjunction with specific embodiments, and it should be noted that the following described embodiments or technical features can be combined in any manner to form new embodiments without conflict.

[0025] In the description of the present application, it should be noted that for orientation words, such as terms "center", "transverse", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation and positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and cannot be understood as limiting the specific protection scope of the present application.

[0026] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and do not necessarily describe a specific order or sequence.

[0027] The terms “comprising” and “having”, and any variations thereof, in the specification and claims of this application are intended to cover non-exclusive inclusion, for example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such process, method, product, or device.

[0028] like Figures 1-8 The eddy current ion accelerator stirrer shown includes a cylindrical reaction vessel 1 with its axis horizontally positioned. A coaxial permanent magnet ring 2 is fixedly connected to the outer side of the reaction vessel 1 to generate a stable magnetic field. The two ends of the permanent magnet ring 2 along the axial direction are N pole 201 and S pole 202, respectively. That is, both N pole 201 and S pole 202 are annular. There are several permanent magnet rings 2 on the outer side of the reaction vessel 1. These permanent magnet rings 2 are arranged equidistantly along the axis of the reaction vessel 1. Since all permanent magnet rings 2 have the same N pole 201 and S pole 202 direction when installed, the N pole 201 and S pole 202 of adjacent permanent magnet rings 2 are facing each other. In this way, a relatively uniform magnetic field is formed between the permanent magnet rings 2, while the interior of a single permanent magnet ring 2 has a reverse magnetic field.

[0029] One end of the reaction vessel 1 is fixedly connected to a first end cap 3. A first electrode plate 303 is provided on the end face of the first end cap 3, which can carry a large amount of charge. A non-charged first insulating cover 304 is fixedly connected to the end face of the first end cap 3 facing the inside of the reaction vessel 1. The first electrode plate 303 is located inside the first insulating cover 304 to prevent ions from directly contacting the first electrode plate 303. The other end of the reaction vessel 1 is fixedly connected to a second end cap 4. Together with the first end cap 3, the reaction vessel 1 forms a relatively closed space. A second electrode plate 401 is provided on the end face of the second end cap 4, which can also carry a large amount of charge. A non-charged second insulating cover 402 is fixedly connected to the end face of the second end cap 4 facing the inside of the reaction vessel 1. The second electrode plate 401 is located inside the second insulating cover 402, which is also used to prevent ions from directly contacting the second electrode plate 401. The bottoms of the first end cap 3 and the second end cap 4 are fixedly connected to a base 6. The base 6 is usually directly fixed to the placement surface to ensure the stability of the entire vortex ion accelerator stirrer.

[0030] The top of the reaction tank 1 is provided with an ion generator 7, which generates positive and negative ions by high-voltage ionization, but usually only outputs ions of the same charge property, and the ions of the opposite charge property are left in the ion generator 7 by the ion membrane, so that it is easier to separate the material from the ions used to generate the vortex. The ion generator 7 communicates with the inside of the reaction tank 1 through an acceleration tube 103 and a recovery tube 104. The acceleration tube 103 and the recovery tube 104 have electric fields inside, but the directions of the electric fields are opposite. The acceleration tube 103 can accelerate the ion beam, so as to input ions into the reaction tank 1. The recovery tube 104 can suck the ions in the reaction tank 1 back into the ion generator 7, so as to realize the recovery of the ions in the reaction tank 1, avoid the ions remaining in the stirred material, and change the electrification of the material. It should be noted that the acceleration tube 103 and the recovery tube 104 are specially arranged. In order to ensure that the ions can fully occupy the internal space of the reaction tank 1, the acceleration tube 103 and the recovery tube 104 are arranged close to the two ends of the reaction tank 1 respectively. The acceleration tube 103 and the recovery tube 104 are located on the opposite sides of the reaction tank 1, that is, one is located on the front side of the reaction tank 1 and the other is located on the rear side of the reaction tank 1, and they are both extended along the tangent direction of the side wall of the reaction tank 1 as much as possible. In this way, the ions just entering the reaction tank 1 can make obvious circular motion in the magnetic field, and under the action of the electric field, the circular motion will become obvious spiral motion. Since the temperature of the ions will rise during the work process, a cooling device is needed to control the temperature of the ions. A cooling mechanism such as a common water cooling mechanism is usually arranged in the recovery tube 104, which can effectively reduce the temperature of the recovered ions, thereby reducing the probability of damage to the ion membrane.

[0031] The side wall of the reaction tank 1 is provided with a material injection end 101 close to the top, through which the raw materials to be mixed enter the reaction tank 1. After the feeding is completed, the material injection end 101 needs to be closed. The side wall of the reaction tank 1 is provided with a material discharge end 102 close to the bottom. After the raw materials are fully mixed and the ions in the material are removed, the material discharge end 102 is opened. The stirrer is usually closed during operation. The reaction tank 1 is also provided with a stirring mechanism 5, which performs traditional rough refinement and preliminary mixing by mechanical means. The efficiency is relatively high although the fineness is low. The first end cover 3 has a shaft sleeve 301 in the center, and a shaft hole 302 coaxial with the shaft sleeve 301 is formed in the center of the shaft sleeve 301. The stirring mechanism 5 includes an electric motor 501 and a speed reducer 502 fixedly connected outside the reaction tank 1. The output end of the electric motor 501 is connected with the input end of the speed reducer 502. The output end of the speed reducer 502 is fixedly connected with a horizontal main shaft 503. The part of the main shaft 503 penetrating through the shaft hole 302 is located in the reaction tank 1 and is fixedly connected with a stirring rod 504. The stirring rod 504 is the main component for applying force to the material. A bearing structure is usually arranged in the shaft hole 302 to reduce the contact friction between the main shaft 503 and the shaft hole 302.

[0032] Working principle: before use, first detect the discharge end 102, ensure that it is closed, then the raw materials through the injection end 101 into the reaction tank 1, then close the injection end 101, work, first start the stirring mechanism 5 to the raw materials for preliminary processing, then the accelerator tube 103 will produce a large number of ions in the ion generator 7 after the acceleration of the reaction tank 1, and the first plate 303 and the second plate 401 access to alternating current, alternating electric field in the reaction tank 1, parallel arrangement of permanent magnet ring 2, in different positions in the reaction tank 1 form different direction magnetic field, into the reaction tank 1 of the ion in the magnetic field under the action of rotation, and as long as close to the inner wall of the reaction tank 1, this kind of rotation will be more obvious, and under the action of electric field, the ion makes accelerated motion, when the ion enters the different magnetic field range, due to the different direction of the magnetic field, the rotation direction of the ion will change accordingly, so the ion in the reaction tank 1 will do irregular spiral motion, the ion impact the hard particles with the oxidation layer, the reaction product layer, let the shape of the hard particles change constantly, and form new gap in the surface layer, the crushing process in the work area of the gradually increasing smaller particles, because the refined particles temporarily without the protection of the oxidation layer, the reaction product layer, the impact wave of the ion will accelerate the crushing of the particles, the raw materials in the reaction tank 1 are efficiently impacted, after the ceaseless damage effect, the material is extremely refined and mixed, the contact area and contact efficiency between the reactants are increased, the chemical reaction rate of the hard particles is improved, after the reaction, the electric field in the recovery pipe 104 and the cooling mechanism are started, the ion in the reaction material is absorbed into the ion generator 7, and the ion generator 7 is neutralized with the opposite ion left in the ion generator 7, finally open the discharge end 102 under the pushing action of the stirring mechanism 5, the reaction material is discharged from the reaction tank 1.

[0033] The above describes the basic principle, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments, the above embodiments and descriptions in the specification are only the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.

Claims

1. A vortex ion acceleration agitator characterized by: The utility model provides a kind of reaction tank, the outer side of the reaction tank (1) is fixedly connected with coaxial permanent magnet ring (2), the two ends of the permanent magnet ring (2) are N pole (201) and S pole (202) respectively along axial direction, one end of the reaction tank (1) is fixedly connected with first end cover (3), the other end of the reaction tank (1) is fixedly connected with second end cover (4), the end surface of the first end cover (3) is provided with first polar plate (303), the end surface of the second end cover (4) is provided with second polar plate (401), the top of the reaction tank (1) is provided with ion generator (7), is adapted to the input ion of the reaction tank (1), and the ion of the reaction tank (1) is recycled, the side wall of the reaction tank (1) is provided with injection end (101) near top, the side wall of the reaction tank (1) is provided with discharge end (102) near bottom, the reaction tank (1) is further provided with stirring mechanism (5) in.

2. The eddy ion acceleration agitator as claimed in claim 1, wherein: The permanent magnet ring (2) on the outer side of the reaction tank (1) has a plurality of, these permanent magnet rings (2) are equidistantly arranged along the axis of the reaction tank (1), and the N pole (201) and the S pole (202) of adjacent permanent magnet rings (2) are opposite.

3. The eddy ion acceleration agitator as claimed in claim 2, wherein: The first end cover (3) is fixedly connected with the first insulating cover (304) opposite to the end surface in the reaction tank (1), and the first polar plate (303) is located in the first insulating cover (304).

4. The eddy ion acceleration agitator as claimed in claim 3, wherein: The second end cover (4) is fixedly connected with the second insulating cover (402) opposite to the end surface in the reaction tank (1), and the second polar plate (401) is located in the second insulating cover (402).

5. The eddy ion acceleration agitator as claimed in claim 4, wherein: The first end cover (3) has a shaft sleeve (301) in the center, the shaft sleeve (301) is provided with a shaft hole (302) in the center, the stirring mechanism (5) includes a motor (501) and a speed reducer (502) fixedly connected outside the reaction tank (1), the output end of the speed reducer (502) is fixedly connected with a main shaft (503), the part of the main shaft (503) passing through the shaft hole (302) is located in the reaction tank (1), and the stirring rod (504) is fixedly connected.

6. The eddy ion accelerator agitator according to any one of claims 1 to 5, wherein: The ion generator (7) is communicated with the inside of the reaction tank (1) through acceleration tube (103) and recovery tube (104).

7. The eddy ion acceleration agitator as claimed in claim 6, wherein: The acceleration tube (103) and recovery tube (104) are respectively close to the two ends of the reaction tank (1), and the acceleration tube (103) and recovery tube (104) are respectively located on the opposite sides of the reaction tank (1) and are all extended upward along the tangent direction of the side wall of the reaction tank (1).

8. The eddy ion acceleration agitator as claimed in claim 7, wherein: The recovery tube (104) is further provided with a cooling mechanism, and the bottom of the first end cover (3) and the second end cover (4) is fixedly connected with a base (6).

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