Shot blasting cleaning equipment for metal casting machining
By using a separator plate and a motor-driven rotating shaft system in the shot blasting machine, the problem of debris accumulation in the shot blasting machine is solved, the shot blasting effect is stabilized and the air is cleaned, thus ensuring the quality of surface treatment.
Patent Information
- Application Number
- CN202520388215.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-07
AI Technical Summary
After prolonged use, shot blasting machines accumulate shot debris inside the device, affecting the trajectory and speed distribution of the shot, leading to a decline in surface treatment effectiveness and potentially causing air pollution.
A shot blasting cleaning device for metal casting processing was designed, which adopts a separation plate and a motor-driven rotating shaft system. The separation plate is small at the top and large at the bottom, and is used to separate debris and steel balls in the shot blasting. The debris enters the collection frame and the steel balls enter the collection tank, thus realizing separation and collection.
Effectively separate and collect debris from shot blasting to prevent it from affecting the shot blasting effect, ensuring the normal operation of the shot blasting machine and clean air.
Smart Images
Figure CN223876814U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to metal casting processing technical field, especially a kind of metal casting processing is thrown with the shot cleaning equipment. BACKGROUND
[0002] The shot blasting machine is a kind of casting equipment using high-speed projectile thrown by shot blasting machine to clean or strengthen casting surface. The shot blasting machine can simultaneously carry out shakeout, core removal and cleaning, and can also be used for removing burrs, diaphragm and rust, changing the integrity of object surface, removing pollutants from part of surface, and providing a surface profile with increased adhesion of coating, to achieve the purpose of strengthening workpiece. It can be used for surface treatment of forging, aluminum-magnesium alloy parts and welding parts.
[0003] In the prior art, the debris generated during the throwing of the shot blasting machine usually remains inside the device during long-term use. When the internal debris is too much, it may change the trajectory and speed distribution of the projectile, so that the projectile cannot accurately hit the ideal position on the surface of the workpiece, thereby reducing the shot blasting effect and failing to achieve the expected surface treatment effect. In addition, it also pollutes the air. Therefore, the present application provides a kind of metal casting processing is thrown with the shot cleaning equipment. UTILITY MODEL CONTENT
[0004] The utility model discloses a kind of metal casting processing is thrown with the shot cleaning equipment, and the separation plate is top small bottom big, this makes the sundries mixed in shot blasting, it will drop into collection frame by separation plate, shot blasting will pass through separation plate and enter into concentration groove, complete separation, solved the rust etc. on the surface of the existing located casting Most of the things will be mixed with steel ball together, and will be recycled with steel ball for secondary use, but the shape of these rust etc. Things are irregular, easy to cause casting surface to be covered with scratch, so that casting cannot be used Problem.
[0005] To solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model discloses a kind of metal casting processing is thrown with the shot cleaning equipment, including separation box, the separation box inner wall is fixedly connected with limiting block, the separation box front is fixedly connected with motor one, the motor one output end is fixedly connected with rotating shaft through shaft coupling, the rotating shaft end away from motor one extends to separation box interior, the rotating shaft outer surface is fixedly connected with separation roller, the limiting block is provided with two, the limiting block bottom in right side is fixedly connected with separation plate, the separation box front is clamped with collection frame;
[0007] The processing box top is fixedly connected with a processing box, the processing box inner wall is fixedly connected with a support frame, the support frame top is rotationally connected with a rotating disc, the rotating disc bottom is fixedly connected with a rotating shaft three, the processing box inside is fixedly connected with a motor three, the motor three top output end is fixedly connected with the rotating shaft three bottom, the separation plate is small at the top and large at the bottom, so that the debris mixed in the shot will fall into the collecting frame through the separation plate, and the shot will enter the collecting groove through the separation plate, and the separation is completed.
[0008] Further, the separation box left side is provided with a collecting groove, the separation box back is fixedly connected with a conveying pipe, the conveying pipe top is fixedly connected with a motor two, and the damaged steel ball is collected through the collecting groove.
[0009] Further, the motor two bottom output end is fixedly connected with a rotating shaft two, the rotating shaft two end away from the motor two extends to the conveying pipe inside, the rotating shaft two outer surface is fixedly connected with a conveying blade, the processing box back and the conveying pipe front are fixedly connected, the separation plate bottom and the separation box inner wall are fixedly connected, and a plurality of cross rods are arranged on the conveying blade surface and used for conveying the steel ball.
[0010] Further, the processing box top is fixedly connected with a feeding port, the processing box inside is fixedly connected with a protective cover, the processing box inner wall top is fixedly connected with a connecting pipe, the connecting pipe bottom is fixedly connected with a shot blasting machine assembly, the protective cover top and the support frame bottom are fixedly connected, the rotating shaft three end away from the motor three penetrates the support frame, and the processing box inside is provided with a flow guide groove.
[0011] Further, the motor three is located in the protective cover inside, the rotating disc inside is rotationally connected with a filter plate, the filter plate front is fixedly connected with a push rod, the rotating disc top is fixedly connected with a polishing barrel, the push rod end away from the filter plate penetrates the rotating disc, the processing box inner wall is fixedly connected with a stirring rod, and the stirring rod bottom is located in the polishing barrel inside.
[0012] The utility model has the following beneficial effects:
[0013] 1. The utility model discloses a separation plate is set up, and motor one drives the rotation of the rotating shaft, then drives the rotation of the separation roller through the rotating shaft rotation, and the separation roller rotates simultaneously and will drive the round rotating of the shot blasting that enters the separation roller hole inside, when the separation roller rotates to more than ninety degrees, the shot blasting will roll from the separation roller inside and enter the separation board, because the separation board is top small bottom big, this makes the scrap that mixes in the shot blasting, will drop into the collection frame through the separation board, and the shot blasting will enter the concentration groove through the separation board, complete separation, prevent the influence of scrap to shot blasting.
[0014] 2. The utility model discloses a polishing barrel is set up, and motor three drives the rotation of the rotating shaft three, then drives the rotation of the rotating disc through the rotating shaft three rotation, then drives the rotation of the polishing barrel through the rotating disc rotation, because the polishing barrel is internally provided with the stirring rod, and the stirring rod top is fixed with processing box inner wall, so when the polishing barrel rotates, the stirring rod does not rotate, makes the casting in the polishing barrel can turn over, makes the casting can complete processing quickly.
[0015] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described above at the same time. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be to the embodiment description needed to use the drawing briefly introduced, obviously, the following description in the drawing is only some embodiments of the utility model, for the person skilled in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0017] Figure 1 It is the whole structure schematic diagram of the utility model;
[0018] Figure 2 It is the inside structure schematic diagram of processing box of the utility model;
[0019] Figure 3 It is the inside structure schematic diagram of separation box of the utility model;
[0020] Figure 4 It is the whole structure schematic diagram of separation board of the utility model;
[0021] Figure 5 It is the left side sectional view structure schematic diagram of the utility model;
[0022] Figure 6 It is the front sectional view structure schematic diagram of processing box of the utility model;
[0023] Figure 7 It is the whole structure schematic diagram of rotating disc of the utility model.
[0024] The components represented by the reference numbers in the drawings are listed as follows:
[0025] 101, separation box; 102, motor one; 103, rotating shaft; 104, separation roller; 105, collection frame; 106, limiting block; 107, separation plate; 108, conveying pipe; 109, motor two; 110, rotating shaft two; 111, conveying blade; 112, concentration groove; 201, processing box; 202, feeding port; 203, support frame; 204, rotating disc; 205, flow guide groove; 206, motor three; 207, protective cover; 208, rotating shaft three; 209, filter plate; 210, pushing rod; 211, stirring rod; 212, shot blasting assembly; 213, polishing barrel; 214, connecting pipe. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0027] Please refer to Figures 1-6 As shown in the drawings, the present application is a kind of metal casting processing and uses the shot blasting cleaning equipment, including separation box 101, separation box 101 Inner wall is fixedly connected with limiting block 106, separation box 101 Front surface is fixedly connected with motor one 102, motor one 102 Output end is fixedly connected with rotating shaft 103 through coupling, rotating shaft 103 Remote motor one 102 One end extends to the inside of separation box 101, rotating shaft 103 Outer surface is fixedly connected with separation roller 104, limiting block 106 It is provided with two, the limiting block 106 at the bottom of right side is fixedly connected with separation plate 107, separation box 101 Front surface is clamped with collection frame 105;
[0028] The top of the separation box 101 is fixedly connected with a processing box 201, the inner wall of the processing box 201 is fixedly connected with a support frame 203, the top of the support frame 203 is rotatably connected with a rotating disc 204, the bottom of the rotating disc 204 is fixedly connected with a rotating shaft three 208, the inside of the processing box 201 is fixedly connected with a motor three 206, the top output end of the motor one 102 is fixedly connected with the bottom of the rotating shaft three 208, the motor one 102 drives the rotating shaft 103 to rotate, and then drives the separation roller 104 to rotate through the rotating shaft 103, and the separation roller 104 rotates at the same time to drive the shot blasting into the hole inside the separation roller 104 to rotate in a circle, when the separation roller 104 rotates to more than ninety degrees, the shot blasting will roll out from the inside of the separation roller 104 and enter the separation plate 107, since the separation plate 107 is small at the top and large at the bottom, the impurities mixed in the shot blasting will fall into the collection frame 105 through the separation plate 107, and the shot blasting will enter the concentration groove 112 through the separation plate 107, and the separation is completed.
[0029] The left side of the separation box 101 is provided with a concentration groove 112, the back of the separation box 101 is fixedly connected with a conveying pipe 108, and the top of the conveying pipe 108 is fixedly connected with a motor two 109.
[0030] The bottom output end of the motor two 109 is fixedly connected with a rotating shaft two 110, one end of the rotating shaft two 110 away from the motor two 109 extends to the inside of the conveying pipe 108, and the outer surface of the rotating shaft two 110 is fixedly connected with a conveying blade 111.
[0031] The back of the processing box 201 is fixedly connected with the front of the conveying pipe 108, and the bottom of the separation plate 107 is fixedly connected with the inner wall of the separation box 101.
[0032] The top of the processing box 201 is fixedly connected with a feeding port 202, the inside of the processing box 201 is fixedly connected with a protective cover 207, the top of the inner wall of the processing box 201 is fixedly connected with a connecting pipe 214, and the bottom of the connecting pipe 214 is fixedly connected with a shot blasting machine assembly 212.
[0033] The top of the protective cover 207 is fixedly connected with the bottom of the support frame 203, one end of the rotating shaft three 208 away from the motor three 206 penetrates through the support frame 203, and the inside of the processing box 201 is provided with a flow guide groove 205.
[0034] The motor three 206 is located in the protective cover 207, the inside of the rotating disc 204 is rotatably connected with a filter plate 209, the front of the filter plate 209 is fixedly connected with a push rod 210, and the top of the rotating disc 204 is fixedly connected with a polishing barrel 213.
[0035] The end of the pushing rod 210 away from the filter plate 209 penetrates the rotating disc 204, the inner wall of the processing box 201 is fixedly connected with the stirring rod 211, the bottom of the stirring rod 211 is located in the interior of the polishing barrel 213, the motor three 206 drives the rotating shaft three 208 to rotate, then the rotating shaft three 208 drives the rotating disc 204 to rotate, then the rotating disc 204 drives the polishing barrel 213 to rotate, because the polishing barrel 213 is internally provided with the stirring rod 211, and the top of the stirring rod 211 is fixed with the inner wall of the processing box 201, so when the polishing barrel 213 rotates, the stirring rod 211 does not rotate, so that the casting in the polishing barrel 213 can be turned over, so that the casting can be quickly processed.
[0036] One specific application of the embodiment is that the worker first pours the casting into the polishing barrel 213, then closes the door plate, starts the motor three 206 and the shot blasting assembly 212, the shot blasting assembly 212 starts to spray the shot into the inside of the polishing barrel 213, and the motor three 206 drives the rotating shaft three 208 to rotate, then the rotating shaft three 208 drives the rotating disc 204 to rotate clockwise, because of inertia, the push rod 210 is located at the right side of the rotating disc 204, so that the rotating disc 204 is in a closed state, the rotating disc 204 drives the polishing barrel 213 to rotate, because the polishing barrel 213 is provided with the stirring rod 211, and the top of the stirring rod 211 is fixed with the inner wall of the processing box 201, so that the stirring rod 211 does not rotate when the polishing barrel 213 rotates, so that the casting in the inside of the polishing barrel 213 can be turned over, so that the casting can be quickly processed, after the processing is completed, the push rod 210 is pushed to move to the left side, when the push rod 210 is pushed, the filter plate 209 is driven to rotate synchronously, so that the holes in the filter plate 209 are aligned with the holes in the rotating disc 204, to ensure that the shot in the inside of the polishing barrel 213 falls into the flow guide groove 205, then the motor one 102 is started, the motor one 102 drives the rotating shaft 103 to rotate, then the rotating shaft 103 drives the separation roller 104 to rotate, the separation roller 104 drives the shot in the holes of the separation roller 104 to rotate in a circle, when the separation roller 104 rotates to more than ninety degrees, the shot rolls out of the separation roller 104 and enters the separation plate 107, the separation plate is small at the top and large at the bottom, so that the impurities mixed in the shot fall into the collection frame 105 through the separation plate 107, and the shot enters the concentration groove 112 through the separation plate 107, and the separation is completed, then the shot enters the conveying pipe 108 through the concentration groove 112, then the motor two 109 is started, the motor two 109 drives the rotating shaft two 110 to rotate, then the rotating shaft two 110 drives the conveying blade 111 to rotate, so that the shot in the conveying pipe 108 moves upward, then reenters the feeding port 202 through the discharge port, and reenters the shot blasting assembly 212 through the feeding pipe 214.
[0037] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0038] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.
Claims
1. A kind of metal casting processing with throw ball cleaning equipment, including separating box (101), the inner wall of separating box (101) is fixedly connected with limiting block (106), the front surface of separating box (101) is fixedly connected with motor one (102), it is characterized by: The output end of the motor (102) is fixedly connected with a rotating shaft (103) through a shaft coupling, one end of the rotating shaft (103) away from the motor (102) extends to the inside of the separation box (101), the outer surface of the rotating shaft (103) is fixedly connected with a separation roller (104), two limiting blocks (106) are arranged, the bottom of the limiting block (106) on the right is fixedly connected with a separation plate (107), and the front of the separation box (101) is clamped with a collecting frame (105). The top of the separation box (101) is fixedly connected with a processing box (201), the inner wall of the processing box (201) is fixedly connected with a supporting frame (203), the top of the supporting frame (203) is rotatably connected with a rotating disc (204), the bottom of the rotating disc (204) is fixedly connected with a rotating shaft three (208), the inside of the processing box (201) is fixedly connected with a motor three (206), and the top output end of the motor three (206) is fixedly connected with the bottom of the rotating shaft three (208).
2. The shot blasting apparatus for metal casting machining according to claim 1, characterized by The left side of the separation box (101) is provided with a concentrating groove (112), and the back of the separation box (101) is fixedly connected with a conveying pipe (108).
3. The shot blasting apparatus for metal casting machining according to claim 2, characterized by The bottom output end of the motor two (109) is fixedly connected with a rotating shaft two (110), one end of the rotating shaft two (110) away from the motor two (109) extends to the inside of the conveying pipe (108), and the outer surface of the rotating shaft two (110) is fixedly connected with a conveying blade (111).
4. The shot blasting apparatus for metal casting machining according to claim 3, characterized by The back of the processing box (201) is fixedly connected with the front of the conveying pipe (108), and the bottom of the separation plate (107) is fixedly connected with the inner wall of the separation box (101).
5. The shot blasting apparatus for metal casting processing according to claim 1, characterized by The top of the processing box (201) is fixedly connected with a feeding port (202), the inside of the processing box (201) is fixedly connected with a protective cover (207), the top of the inner wall of the processing box (201) is fixedly connected with a connecting pipe (214), and the bottom of the connecting pipe (214) is fixedly connected with a shot blasting machine assembly (212).
6. The shot blasting apparatus for metal casting processing according to claim 5, characterized by The top of the protective cover (207) is fixedly connected with the bottom of the supporting frame (203), one end of the rotating shaft three (208) away from the motor three (206) penetrates through the supporting frame (203), and the inside of the processing box (201) is provided with a flow guide groove (205).
7. The shot blasting apparatus according to claim 6, wherein The motor three (206) is located in the protective cover (207), the inside of the rotating disc (204) is rotatably connected with a filter plate (209), the front of the filter plate (209) is fixedly connected with a push rod (210), and the top of the rotating disc (204) is fixedly connected with a polishing barrel (213).
8. The shot blasting apparatus according to claim 7, wherein One end of the push rod (210) away from the filter plate (209) penetrates through the rotating disc (204), and the inner wall of the processing box (201) is fixedly connected with a stirring rod (211), and the bottom of the stirring rod (211) is located in the inside of the polishing barrel (213).